Puppet welding device

By introducing the mounting ring mechanism and gas adsorption mechanism into the puppet welding device, the problems of poor device flexibility and harmful gas treatment are solved, multi-angle welding and effective filtration of harmful gases are realized, and the application flexibility of tooling and workers' health are improved. Safety.

CN222133769UActive Publication Date: 2024-12-10SHANGHAI DAYA AUTO PARTS CO LTD
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Patent Information

Application Number
CN202420839692.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-22
Publication Date
2024-12-10
Estimated Expiration
2034-04-22

AI Technical Summary

Technical Problem

Traditional puppet welding devices have poor flexibility in special welding blind spots and cannot complete rotary welding in a limited space. The harmful gases generated during welding cannot be effectively adsorbed and filtered, affecting workers' health.

Method used

A puppet welding device is designed, using a mounting ring mechanism for rotation and adjustment, and is equipped with a gas adsorption mechanism, including a filter element group, an air pump, an intake pipe, an adsorption chamber, a filter mesh and an outlet pipe, for adsorption and filtering of harmful effects caused by welding. gas.

Benefits of technology

It realizes multi-angle welding at fixed-point conditions and effectively adsorbs and filters harmful gases, improving the flexibility of work clothes and the health and safety of workers.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of welding, and discloses a puppet welding device which comprises a device body shell, a mounting ring mechanism is arranged on the outer side of the device body shell, the device body shell can be rotationally adjusted through the mounting ring mechanism, and a gas adsorption mechanism is further arranged in the device body shell and close to the back side. The gas adsorption mechanism can adsorb and filter gas generated by welding, the welding assembly can rotate through the device body shell and the mounting ring mechanism, then multi-angle position welding can be carried out under the condition that the position is not moved, meanwhile, the gas adsorption mechanism is arranged, and the welding efficiency is improved. And harmful gas tried during welding can be discharged after being adsorbed and filtered, so that damage to the body of a worker is avoided.
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Description

Technical Field

[0001] The utility model belongs to the technical field of welding, in particular to a puppet welding device. Background Art

[0002] Puppet welding is a special resistance spot welding process, which is used in situations where welding space is insufficient and accessibility of welding clamps is poor. By fixing the puppet welding clamp on the tooling, the welding current is provided by the external welding machine welding clamp through the copper bus and the attached cable, and the puppet welding clamp presses the plate to form a loop to complete the welding. The traditional puppet welding structure is generally an X-shaped structure, with limited space layout on the tooling fixture. When designing the tooling, it is impossible to avoid parts or fixture positioning and support, etc., and the scope of application is limited.

[0003] For example, a puppet welding device disclosed in a Chinese patent document (publication number: CN 216065976 U) includes a fixed connecting plate and a movable connecting plate, wherein the upper part of the fixed connecting plate is fixedly connected to a static electrode assembly, and the upper part of the movable connecting plate is provided with a first L-shaped connecting plate and a second L-shaped connecting plate in sequence from top to bottom, wherein the lower part of the first L-shaped connecting plate is fixedly connected to a support plate, and the end of the support plate is fixedly connected to a sliding guide block, and the upper part of the second L-shaped connecting plate is fixedly connected to a cylinder, and the telescopic rod of the cylinder is threadedly connected to the movable electrode assembly, and the movable electrode assembly is installed in the sliding guide block, and the middle parts of the static electrode assembly and the movable electrode assembly are connected to the attached cable through a connector, and can be widely used in tooling fixtures where some welding points of the body-in-white cannot be welded due to insufficient welding space and poor accessibility of the welding clamp, thereby improving the flexibility of the tooling.

[0004] However, the above scheme still has the following shortcomings when implemented:

[0005] 1. When welding special welding dead angles, since the device is fixed on the ground as a whole, its flexibility is poor and it is impossible to complete the rotating welding process in a limited space, such as when welding the parts below after completing the welding on the upper part of the parts;

[0006] 2. A large amount of harmful gases will be generated during welding. If they are not adsorbed and filtered, a large amount of harmful gases will be stored in the workshop, which will affect the health of the workers.

[0007] Therefore, we propose a puppet welding device. Utility Model Content

[0008] In order to solve the problems raised in the above background technology, the utility model provides a puppet welding device, which has the advantages of being able to rotate and adjust the welding rod under fixed point conditions and being able to absorb and filter harmful gases in time.

[0009] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a puppet welding device, comprising a device main body shell, a mounting ring mechanism is provided on the outer side of the device main body shell, the device main body shell can be rotated and adjusted through the mounting ring mechanism, and a gas adsorption mechanism is also provided inside the device main body shell and near the back side, and the gas adsorption mechanism can adsorb and filter the gas generated by welding.

[0010] Preferably, the mounting ring mechanism includes a ring body bracket and an arc-shaped slider, a circular slide groove is provided inside the ring body bracket, three arc-shaped sliders are slidably connected inside the circular slide groove, and the three arc-shaped sliders are fixedly connected to the main body shell of the device.

[0011] Preferably, a welding assembly is further provided inside the main body shell of the device and near the front side, and two welding rods are provided at the output end of the welding assembly, and the welding rods are electrically connected to the welding assembly.

[0012] Preferably, the gas adsorption mechanism includes a filter element group, an air pump, an air inlet pipe, an adsorption chamber, a filter screen and an air outlet pipe. A filter element group is provided on one side of the air pump, an air inlet pipe is provided on the front of the air pump, an adsorption chamber is provided at the connection of the air inlet pipe, two filter screens are provided on one side wall of the adsorption chamber, and an air outlet pipe is also provided on one side of the filter element group.

[0013] Preferably, one end of the air outlet pipe is connected to the filter element group, and the other end passes through the device main body shell and is connected to the outside.

[0014] Preferably, the air intake duct penetrates the welding assembly and the device main body shell to communicate with the outside world, and cooperates with the welding rod for use.

[0015] Preferably, a handle is fixedly connected to the top of the mounting ring mechanism, a connecting line is provided on the back side of the device main body shell, and an auxiliary rotating rod is provided on the other side of the connecting line.

[0016] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0017] In the utility model, the welding assembly can be rotated through the device main body shell and the mounting ring mechanism, so that multi-angle position welding can be performed without moving the position. At the same time, a gas adsorption mechanism is provided to adsorb and filter the harmful gases attempted during welding and then discharge them, thereby avoiding damage to the workers' bodies. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 It is a schematic diagram of the welding assembly position of the utility model;

[0020] Figure 3 This is a schematic diagram of the installation position of the gas adsorption mechanism of the utility model;

[0021] Figure 4 This is a schematic diagram of the overall structure of the mounting ring mechanism of the utility model;

[0022] Figure 5 It is a schematic diagram of the filter screen of the present utility model.

[0023] In the figure: 1. Device main body shell; 2. Mounting ring mechanism; 21. Ring body bracket; 22. Arc-shaped slider; 23. Circular slide; 3. Gas adsorption mechanism; 31. Filter element group; 32. Air pump; 33. Air inlet pipe; 34. Adsorption chamber; 35. Filter screen; 36. Air outlet pipe; 4. Welding assembly; 5. Welding rod; 6. Handle; 7. Connecting wire; 8. Auxiliary rotating rod. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] like Figures 1 to 5 As shown, the utility model provides a puppet welding device, including a device main body shell 1, a mounting ring mechanism 2 is provided on the outer side of the device main body shell 1, the device main body shell 1 can be rotated and adjusted through the mounting ring mechanism 2, and a gas adsorption mechanism 3 is also provided inside the device main body shell 1 and near the back side, the gas adsorption mechanism 3 can adsorb and filter the gas generated by welding, and the welding assembly 4 can be rotated through the device main body shell 1 and the mounting ring mechanism 2, so that multi-angle position welding can be performed without moving the position. At the same time, the gas adsorption mechanism 3 is provided, and the harmful gas attempted during welding can be adsorbed and filtered and then discharged, thereby avoiding damage to the workers' bodies.

[0026] like Figures 1 to 5As shown, the mounting ring mechanism 2 includes a ring body bracket 21 and an arc-shaped slider 22. A circular slide groove 23 is opened inside the ring body bracket 21. Three arc-shaped sliders 22 are slidably connected inside the circular slide groove 23. The three arc-shaped sliders 22 are fixedly connected to the device main body shell 1. The three arc-shaped sliders 22 can slide inside the circular slide groove 23. After the device main body shell 1 and the three arc-shaped sliders 22 are fixed to each other, it is only necessary to rotate the device shell body to drive the three arc-shaped sliders 22 to rotate in the circular slide groove 23, thereby completing the rotation of the device main body shell 1. The rotation process has little resistance and is more convenient to use.

[0027] A welding assembly 4 is also provided inside the main body shell 1 of the device and near the front. Two welding rods 5 are provided at the output end of the welding assembly 4. The welding rods 5 are electrically connected to the welding assembly 4. The welding assembly 4 includes components of the welding equipment, which are assembled inside the welding assembly 4, and the welding rods 5 are connected to the welding assembly 4, so that the welding assembly 4 can weld the components through the welding rods 5.

[0028] The gas adsorption mechanism 3 includes a filter element group 31, an air pump 32, an air inlet pipe 33, an adsorption chamber 34, a filter screen 35 and an air outlet pipe 36. The filter element group 31 is provided on one side of the air pump 32, and an air inlet pipe 33 is provided on the front of the air pump 32. An adsorption chamber 34 is provided at the connection of the air inlet pipe 33, and two filter screens 35 are provided on one side wall of the adsorption chamber 34. An air outlet pipe 36 is also provided on one side of the filter element group 31. One end of the air outlet pipe 36 is connected with the filter element group 31, and the other end passes through the device main body shell 1 and is connected with the outside world. The air inlet pipe 33 passes through the welding assembly 4 and the device main body shell 1 and is connected with the outside world, and is used in conjunction with the welding rod 5. The welding rod 5 will generate more exhaust gas during welding, and the exhaust gas will be transported to the filter element group 31 through the adsorption chamber 34 and the air inlet pipe 33 under the action of the air pump 32, and after being filtered by the filter element group 31, the gas is discharged to the outside through the air outlet pipe 36.

[0029] A handle 6 is also fixedly connected to the top of the mounting ring mechanism 2, and a connecting wire 7 is also provided on the back side of the device main body shell 1. An auxiliary rotating rod 8 is also provided on the other side of the connecting wire 7. The connecting wire 7 can provide power and data transmission for the device. When taking the device, the handle 6 can be used to take and pull it. When performing welding work, the auxiliary rotating rod 8 can be rotated to achieve the purpose of rotating the device main body shell 1, which is more convenient.

[0030] The working principle and use process of the utility model are as follows: when in use, the device is first removed from the bracket. During the removal process, the device can be taken and pulled by the handle 6. When the taking is completed, the device is started, and the welding rod 5 is placed at the welding position, and the power is output to it through the welding assembly 4, so as to complete the welding work. The welding rod 5 will generate more exhaust gas during welding, and the exhaust gas will be transported to the filter element group 31 through the adsorption chamber 34 and the air inlet pipe 33 under the action of the air pump 32, and after being filtered by the filter element group 31, the gas is discharged to the outside through the outlet pipe 36, and the filter screen 3 5 can block welding slag and dust to prevent them from entering the interior of the pipeline. After welding is completed at one point in the same area, if welding is required at the opposite point, the purpose of rotating the device main body shell 1 can be achieved by rotating the auxiliary rotating rod 8. The three arc-shaped sliders 22 can slide in the circular slide groove 23. After the device main body shell 1 and the three arc-shaped sliders 22 are fixed to each other, the three arc-shaped sliders 22 can be driven to rotate in the circular slide groove 23 by rotating the device main body shell 1, thereby completing the rotation of the device main body shell 1. The resistance during the rotation is small, and the use is more convenient.

[0031] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0032] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A puppet welding device, comprising a device main body housing (1), characterized in that: A mounting ring mechanism (2) is provided on the outside of the device main body shell (1), and the device main body shell (1) can be rotated and adjusted by the mounting ring mechanism (2). A gas adsorption mechanism (3) is also provided inside the device main body shell (1) and near the back side, and the gas adsorption mechanism (3) can adsorb and filter the gas generated by welding.

2. A puppet welding device according to claim 1, characterized in that: The mounting ring mechanism (2) comprises a ring body bracket (21) and an arc-shaped slider (22); a circular slide groove (23) is provided inside the ring body bracket (21); three arc-shaped sliders (22) are slidably connected inside the circular slide groove (23); and the three arc-shaped sliders (22) are fixedly connected to the device main body shell (1).

3. A puppet welding device according to claim 2, characterized in that: A welding assembly (4) is also provided inside the main body shell (1) of the device and close to the front side. Two welding rods (5) are provided at the output end of the welding assembly (4). The welding rods (5) are electrically connected to the welding assembly (4).

4. A puppet welding device according to claim 1, characterized in that: The gas adsorption mechanism (3) comprises a filter element group (31), an air pump (32), an air inlet pipe (33), an adsorption chamber (34), a filter screen (35) and an air outlet pipe (36); a filter element group (31) is provided on one side of the air pump (32); an air inlet pipe (33) is provided on the front of the air pump (32); an adsorption chamber (34) is provided at the connection of the air inlet pipe (33); two filter screens (35) are provided on one side wall of the adsorption chamber (34); and an air outlet pipe (36) is also provided on one side of the filter element group (31).

5. A puppet welding device according to claim 4, characterized in that: One end of the air outlet pipe (36) is connected to the filter element group (31), and the other end passes through the device main body shell (1) and is connected to the outside.

6. A puppet welding device according to claim 4, characterized in that: The air intake pipe (33) passes through the welding assembly (4) and the device main body shell (1) to communicate with the outside world, and cooperates with the welding rod (5) for use.

7. A puppet welding device according to claim 2, characterized in that: The top of the mounting ring mechanism (2) is also fixedly connected to a handle (6), the back side of the device main body shell (1) is also provided with a connecting line (7), and the other side of the connecting line (7) is also provided with an auxiliary rotating rod (8).