Welding and cutting all-in-one machine for carbon steel pipeline

By designing an automated carbon steel pipeline welding and cutting machine, using structures such as fixed base, processing base and sliding clamping plate, the safety hazards and cumbersome operation problems of manual adjustment of carbon steel pipelines in the existing technology are solved, and automated processing is realized , improves work efficiency and safety.

CN222133842UActive Publication Date: 2024-12-10QINGDAO CHENGHUI TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202420578531.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-25
Publication Date
2024-12-10
Estimated Expiration
2034-03-25

AI Technical Summary

Technical Problem

During the use of the existing welding and cutting machine, staff need to manually adjust the carbon steel pipeline, which poses safety hazards and cumbersome operating steps, resulting in accidental damage and inefficient efficiency.

Method used

A carbon steel pipeline welding and cutting integrated machine was designed, adopting a fixed base, processing base, sliding clamping plate, cutting motor, welding arms and other structures. The carbon steel pipeline is automatically adjusted and transmitted through the motor drive and transmission system to reduce manual contact. and operation steps to realize automated processing.

Benefits of technology

Through automated processing, safety hazards for staff are reduced, processing efficiency is improved, manual operation steps are reduced, and equipment damage and workers are injured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of welding and cutting machinery, in particular to a carbon steel pipeline welding and cutting all-in-one machine which comprises two sets of fixing bases, and a machining base used for clamping and fixing is fixedly connected between the two sets of fixing bases. Firstly, a carbon steel pipe line is conveyed into a pipe groove through a segmented conveying structure, the carbon steel pipe line is moved and aligned through a sliding clamping plate, in the cutting process, the carbon steel pipe line is adjusted through an adjusting roller, the unmachined surface of the carbon steel pipe line is rotated to the top end to be machined, manual adjustment and calibration are not needed, and the machining efficiency is improved. And the situation that workers are injured due to accidents is reduced, and the working efficiency is improved by relatively reducing the steps of manual operation.
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Description

Technical Field

[0001] The utility model relates to the technical field of welding and cutting machinery, in particular to a carbon steel pipeline welding and cutting integrated machine. Background Art

[0002] Pipes are very common in daily life and are often used to transport objects. During the manufacturing process of pipes, the pipes need to be made, welded, polished, shaped and cut. At this time, a pipe making, welding, polishing, shaping and cutting machine is needed.

[0003] The existing integrated welding and cutting machines require workers to adjust the carbon steel pipeline during use, and control the processing surface to be in the processing area for welding or cutting. However, there are certain safety hazards that may cause injuries to workers during manual adjustment. Therefore, we propose a carbon steel pipeline welding and cutting machine. Utility Model Content

[0004] In view of the problems in the prior art, the utility model provides a carbon steel pipeline welding and cutting integrated machine.

[0005] The technical solution adopted by the utility model to solve the technical problem is a carbon steel pipeline welding and cutting integrated machine, comprising two groups of fixed bases, a processing base for clamping and fixing is fixedly connected between the two groups of fixed bases, and slide grooves are respectively provided on both sides of the center of the top of the processing base, and the insides of the two slide grooves are slidably connected with sliding clamping plates for fixing, clamping or loosening carbon steel pipelines;

[0006] The side wall of the processing base is fixedly connected to an extension base, and a cutting base is fixedly connected to one side of the top of the extension base. A cutting motor is installed through the side wall of the cutting base, and a cutting swing arm is provided at the power output end of the cutting motor, and the cutting swing arm is rotatably connected to the side wall of the cutting base. A welding base is fixedly connected to one side of the cutting base at the top of the extension base, and the top center of the welding base is connected to a welding arm via an electric converter.

[0007] By adopting the above technical solution, the carbon steel pipeline is first delivered into the pipe groove through the segmented transmission structure, and is moved and aligned by the sliding clamping plate. During the cutting process, the carbon steel pipeline is adjusted by adjusting the roller so that its unprocessed surface is rotated to the top for processing. No manual adjustment and calibration is required, which reduces the occurrence of accidental injuries to workers and relatively reduces the steps of manual operation to improve work efficiency.

[0008] Specifically, the two groups of sliding clamping plates are slidably connected to the top of the processing base through a motor drive structure.

[0009] By adopting the above technical solution, the sliding clamping plate can conveniently clean the inside of the pipe groove through the transmission structure driven by the motor.

[0010] Specifically, auxiliary feeding wheels for assisting the movement of the pipeline are installed on both sides of the inner arc surface of the sliding clamping plate.

[0011] By adopting the above technical solution, the carbon steel pipeline cut into two ends is sent out of the clamping groove through the auxiliary feeding wheel.

[0012] Specifically, an angle adjustment wheel for rotating the pipeline is installed at the center of the inner arc surface of the sliding clamping plate.

[0013] By adopting the above technical solution, the carbon steel pipeline is turned over by controlling the angle adjustment wheel so that the other side is turned over to the surface.

[0014] Specifically, a conveyor belt for moving the carbon steel pipeline is installed on the surface of the fixed base.

[0015] By adopting the above technical solution, the materials are conveyed into the processing area via the conveyor belt.

[0016] Compared with the prior art, the utility model has the following beneficial effects:

[0017] The technical solution of the present application, through the structural design of the processing base, extended base, slide groove, sliding clamping plate, cutting base, cutting motor, cutting swing arm, welding base and welding arm, makes it unnecessary to manually touch the processing parts during the processing process, thereby reducing the occurrence of safety accidents, and through the angle adjustment wheel and auxiliary feeding wheel, the carbon steel pipeline is pushed out of the pipe groove of the sliding clamping plate after the processing is completed, so as to avoid the equipment from injuring the workers. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0019] Figure 1 It is an axonometric drawing of the utility model;

[0020] Figure 2 This is a schematic diagram of the overall structure of the fixed base of the utility model;

[0021] Figure 3 This is a schematic diagram of the structure of the extended base of the utility model;

[0022] In the figure: 1. Fixed base; 2. Processing base; 3. Extension base; 4. Slide groove; 5. Sliding clamping plate; 6. Angle adjustment wheel; 7. Auxiliary feeding wheel; 8. Cutting base; 9. Cutting motor; 10. Cutting swing arm; 11. Welding base; 12. Welding arm; 13. Conveyor belt. DETAILED DESCRIPTION

[0023] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0024] See also Figure 1-3 The embodiment of the utility model provides a technical solution: a carbon steel pipeline welding and cutting integrated machine, comprising two groups of fixed bases 1, a processing base 2 for clamping and fixing is fixedly connected between the two groups of fixed bases 1, and slide grooves 4 are respectively opened on both sides of the center of the top of the processing base 2, and the inside of the two slide grooves 4 is slidably connected with a sliding clamping plate 5 for fixing, clamping or loosening the carbon steel pipeline;

[0025] The side wall of the processing base 2 is fixedly connected with an extension base 3, and the top side of the extension base 3 is fixedly connected with a cutting base 8. A cutting motor 9 is installed through the side wall of the cutting base 8. A cutting swing arm 10 is provided at the power output end of the cutting motor 9, and the cutting swing arm 10 is rotatably connected to the side wall of the cutting base 8. The top of the extension base 3 is fixedly connected with a welding base 11 on one side of the cutting base 8, and the top center of the welding base 11 is connected to a welding arm 12 via an electric converter.

[0026] When in use, the carbon steel pipeline is first delivered into the pipe groove through the segmented transmission structure, and is moved and aligned by sliding the clamping plate 5. During the cutting process, the carbon steel pipeline is adjusted by adjusting the roller so that the unprocessed surface is rotated to the top for processing. No manual adjustment or calibration is required, which reduces the occurrence of accidental injuries to workers and relatively reduces the steps of manual operation to improve work efficiency.

[0027] As shown in the figure, the two groups of sliding clamping plates 5 are both slidably connected to the top of the processing base 2 through a motor drive structure.

[0028] When in use, the transmission structure driven by the motor enables the sliding clamping plate 5 to conveniently clean the inside of the pipe groove.

[0029] As shown in the figure, auxiliary feeding wheels 7 for assisting the movement of the pipeline are installed on both sides of the inner arc surface of the sliding clamping plate 5.

[0030] When in use, the carbon steel pipeline cut into two ends is fed out of the clamping groove by the auxiliary feeding wheel 7 .

[0031] As shown in the figure, an angle adjustment wheel 6 for rotating the pipeline is installed at the center of the inner arc surface of the sliding clamping plate 5.

[0032] When in use, the carbon steel pipeline is turned over by the angle adjustment wheel 6 so that the other side thereof turns over to the surface.

[0033] As shown in the figure, a conveyor belt 13 for moving the carbon steel pipeline is installed on the surface of the fixed base 1.

[0034] When in use, the material is conveyed into the processing area by the conveyor belt 13 .

[0035] The working principle and use process of the utility model are as follows: first, the carbon steel pipeline is placed on the surface of the conveyor belt 13 at the top of the fixed base 1, and then fed into the surface of the processing base 2. The sliding clamping plates 5 on both sides are controlled by the transmission structure in the slide groove 4 to clamp the carbon steel pipeline to form a pipe groove and facilitate clamping the pipeline. The cutting motor 9 and the small motor of the cutting base 8 and the welding base 11 at the top of the extended base 3 are used to control the cutting swing arm 10 and the welding arm 12 to cut or weld the carbon steel pipeline. During processing, the auxiliary feeding wheel 7 is used to control the rotation of the carbon steel pipe so that it can flip the processing surface to avoid damage during manual adjustment. After the processing is completed, the carbon steel pipeline is conveyed and moved to the outside through the angle adjustment wheel 6.

[0036] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions in the specification are only to illustrate the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the protection required by the utility model. The scope of protection required by the utility model is defined by the attached claims and their equivalents.

Claims

1. A carbon steel pipeline welding and cutting integrated machine, characterized in that: The invention comprises two groups of fixed bases (1), wherein a processing base (2) for clamping and fixing is fixedly connected between the two groups of fixed bases (1), and slide grooves (4) are respectively provided on both sides of the center of the top of the processing base (2), and the insides of the two slide grooves (4) are slidably connected with sliding clamping plates (5) for fixing, clamping or releasing carbon steel pipelines; The side wall of the processing base (2) is fixedly connected to an extension base (3), and the top side of the extension base (3) is fixedly connected to a cutting base (8). A cutting motor (9) is installed through the side wall of the cutting base (8), and a cutting swing arm (10) is provided at the power output end of the cutting motor (9), and the cutting swing arm (10) is rotatably connected to the side wall of the cutting base (8). The top of the extension base (3) is fixedly connected to a welding base (11) on one side of the cutting base (8), and the top center of the welding base (11) is connected to a welding arm (12) via an electric motor.

2. The carbon steel pipeline welding and cutting integrated machine according to claim 1, characterized in that: The two groups of sliding clamping plates (5) are both slidably connected to the top of the processing base (2) through a motor drive structure.

3. The carbon steel pipeline welding and cutting integrated machine according to claim 1, characterized in that: Auxiliary feeding wheels (7) for assisting the movement of the pipeline are installed on both sides of the inner arc surface of the sliding clamping plate (5).

4. The carbon steel pipeline welding and cutting integrated machine according to claim 1, characterized in that: An angle adjustment wheel (6) for rotating the pipeline is installed at the center of the inner arc surface of the sliding clamping plate (5).

5. The carbon steel pipeline welding and cutting integrated machine according to claim 1, characterized in that: A conveyor belt (13) for moving the carbon steel pipeline is installed on the surface of the fixed base (1).