Automobile part welding workbench

By designing a combination of smoking components and purification tanks on the welding workbench of automobile parts, the smoke and volatile organic compounds in the welding flue gas are removed using negative pressure and multiple purification techniques, and the smoke and volatile organic compounds during welding are solved. Hazards, significantly improving the air purification effect.

CN222133872UActive Publication Date: 2024-12-10SHANGHAI JUFA AUTO PARTS CO LTD
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Patent Information

Application Number
CN202420617528.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-28
Publication Date
2024-12-10
Estimated Expiration
2034-03-28

AI Technical Summary

Technical Problem

The smoke generated by the existing automotive parts welding workbench contains fine particles, which are easy to suspend and cause damage to human health.

Method used

A workbench is designed including a base plate, welding device, purification tank, smoking hood and smoking assembly. The smoking assembly generates negative pressure through the air pump, transmits the smoke gas to the purification tank, contacts the purification liquid, and passes through the hollow flow plate. , One-way exhaust pipe and activated carbon filter are purified multiple times to improve the flue gas purification effect.

Benefits of technology

Effectively removes smoke and volatile organic compounds from welding flue gas, improves the quality of air purification and protects workers' health.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222133872U_ABST
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Abstract

The utility model relates to the technical field of automobile parts, and provides an automobile part welding workbench which comprises a bottom plate and a welding device fixed to the top of the left end of the bottom plate, and a purification tank is fixedly connected to the top of the side, away from the welding device, of the bottom plate. The smoke suction assembly and the driving mechanism are designed to be matched with each other, so that the sucked smoke is rotationally sprayed out of the one-way exhaust pipes in different directions and is in uniform contact with the purification liquid, the contact area of the smoke and the purification liquid can be increased by rotationally spraying out the smoke, and the smoke and the purification liquid are fully mixed and contacted; the purification liquid can be uniformly distributed in the whole flue gas, so that the flow resistance of the purification liquid in the purification tank is reduced, the flue gas purification process is favorably improved, and the purification effect is improved; the flue gas purified by the purification liquid is intensively purified by the activated carbon filter screen in the process of being exhausted through the exhaust pipe, so that volatile organic compounds in the welding flue gas of parts are removed, and the flue gas purification quality is further improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of automobile parts, and in particular to an automobile parts welding workbench. Background Art

[0002] The automotive parts welding workbench is a special equipment used for welding automotive parts (such as body, chassis, etc.). The automotive parts welding workbench is an indispensable part of the modern automobile production line. It can realize efficient and high-quality automated welding, thereby improving production efficiency and product quality.

[0003] After searching, the utility model patent with publication number CN206356786U discloses an automobile parts welding workbench. In the process of using the lower pressing plate and the welding bracket to press the parts, the servo motor is started to make the parts rotate together with the lower pressing plate and the welding bracket, so as to complete the adjustment of the welding position of the parts, which plays a role in increasing practical performance and work efficiency; and this design also has the advantages of simple structure, easy manufacturing, practicality and high efficiency;

[0004] However, in the implementation of relevant technologies, the following problems are found: the smoke generated during the welding process of automobile parts on the existing automobile parts welding workbench is one of the most common harmful gases. The smoke contains tiny particles of welding materials. These smoke particles are very small and can be suspended in the air and easily inhaled by the human body. Long-term exposure to smoke may cause damage to the human respiratory system and health.

[0005] Therefore need a kind of automobile parts welding workbench. Utility Model Content

[0006] The utility model aims to solve the shortcomings in the prior art and provides an automobile parts welding workbench.

[0007] The technical solution of the utility model is as follows: a welding workbench for automobile parts, comprising a base plate and a welding device fixed to the top of the left end of the base plate, a purification tank fixedly connected to the top of the base plate away from the welding device, the interior of the purification tank is filled with purification liquid, a fume hood is provided on the side of the welding device close to the purification tank, a fume hood is provided on the top of the purification tank, and a fume hood is provided for providing negative pressure at the fume hood when the fume hood is started.

[0008] Preferably, the smoking assembly includes a vacuum pump, the top of the base plate is fixedly connected to a stabilizing frame, the vacuum pump is fixed to the inner wall of the stabilizing frame, the vacuum end of the vacuum pump is fixedly connected to the interior of the smoking hood, and the air outlet end of the vacuum pump is rotatably connected to an air transfer tube.

[0009] Preferably, the bottom end of the air transfer tube passes through the inner wall of the purification tank and extends to the interior of the purification tank, the bottom end of the air transfer tube is fixedly connected to a hollow flow plate, and the circumferential surface of the hollow flow plate is fixedly connected to a plurality of air flow direction plates.

[0010] Preferably, a plurality of one-way exhaust pipes are fixedly connected to the interior of the plurality of airflow-directing plates, and end surfaces of the plurality of one-way exhaust pipes are in communication with the interior of the hollow flow plate.

[0011] Preferably, the circumferential surface of the purification tank is fixedly connected with an exhaust pipe, and an activated carbon filter is fixedly installed on the inner wall of the exhaust pipe by means of a buckle.

[0012] Preferably, a driving mechanism for driving the air transfer tube to rotate is provided on the top of the purification tank, and the driving mechanism includes a motor, and the motor is fixed to the side of the top of the stabilizing frame, and the outer wall of the motor output end is fixedly connected with a right gear, and the right gear is meshed with a left gear, and the air transfer tube is fixed to the inner wall of the left gear.

[0013] The working principle and beneficial effects of the utility model are:

[0014] 1. The utility model designs the cooperation between the smoking assembly and the driving mechanism, so that the absorbed smoke is rotated and ejected from a plurality of one-way exhaust pipes and the ejection directions are different to uniformly contact with the purification liquid. The rotating ejection of smoke can increase the contact area between the smoke and the purification liquid, so that they are fully mixed and contacted, and the purification liquid can be evenly distributed in the entire smoke, thereby reducing the flow resistance of the purification liquid in the purification tank, which is helpful to improve the smoke purification process and enhance the purification effect;

[0015] 2. The fume purified by the purification liquid of the utility model is further purified by the activated carbon filter during the process of being discharged through the exhaust pipe, thereby removing volatile organic compounds in the fume of parts welding, further improving the quality of fume purification. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0017] Figure 1 It is a schematic diagram of the structure proposed by the utility model;

[0018] Figure 2 It is a schematic diagram of a partial three-dimensional structure proposed by the utility model;

[0019] Figure 3 The utility model proposed Figure 2 Rear view structure diagram;

[0020] Figure 4 The utility model proposed Figure 2 Schematic diagram of the partial cross-section structure.

[0021] In the figure: 1. bottom plate; 2. welding device; 3. smoking hood; 4. purification tank; 5. purification liquid; 6. smoking assembly; 61. vacuum pump; 62. air transfer pipe; 63. hollow circulation plate; 64. air flow direction plate; 65. one-way exhaust pipe; 7. driving mechanism; 71. motor; 72. right gear; 73. left gear; 8. exhaust pipe; 9. activated carbon filter; 10. stabilizing frame. DETAILED DESCRIPTION

[0022] The following will be combined with the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figures 1 to 4 The utility model provides a technical solution for an automobile parts welding workbench: an automobile parts welding workbench, comprising a bottom plate 1, a welding device 2 fixed to the top of the left end of the bottom plate 1, a purification tank 4 is fixedly connected to the top of the bottom plate 1 away from the welding device 2, the purification tank 4 is filled with purification liquid 5, and a fume hood 3 is provided on the side of the welding device 2 close to the purification tank 4;

[0024] refer to Figure 3 and Figure 4 As shown, in order to absorb and purify the smoke generated by welding of automobile parts, the following settings are made: a smoking assembly 6 is provided on the top of the purification tank 4, and when the smoking assembly 6 is started, negative pressure is provided for the smoking hood 3. The smoking assembly 6 includes an air pump 61, and a stabilizing frame 10 is fixedly connected to the top of the bottom plate 1. The air pump 61 is fixed to the inner wall of the stabilizing frame 10. The air suction end of the air pump 61 is fixedly connected to the inside of the smoking hood 3, and the air outlet end of the air pump 61 is rotatably connected to the air transfer pipe 62. When the air pump 61 is started, negative pressure is generated at the smoking hood 3, and the smoke is transmitted to the purification tank 4 through the air transfer pipe 62;

[0025] Furthermore, the bottom end of the air transfer pipe 62 penetrates the inner wall of the purification tank 4 and extends to the inside of the purification tank 4. The bottom end of the air transfer pipe 62 is fixedly connected to a hollow flow plate 63. The peripheral surface of the hollow flow plate 63 is fixedly connected to a plurality of airflow direction plates 64. The flue gas entering the purification tank 4 is diffused through the hollow flow plate 63, and the flow direction of the flue gas is changed according to the different directions of the airflow direction plates 64, so that the flue gas is evenly contacted with the purification liquid 5, which can effectively remove smoke and some oxides, and also has a certain removal effect on some volatile organic compounds.

[0026] Furthermore, a plurality of one-way exhaust pipes 65 are fixedly connected to the interior of the plurality of airflow direction plates 64, and the end surfaces of the plurality of one-way exhaust pipes 65 are connected to the interior of the hollow flow plate 63, and the flue gas with changed flow direction is ejected through the plurality of one-way exhaust pipes 65 respectively. The arrangement of the plurality of one-way exhaust pipes 65 not only plays the role of exhaust, but also plays the role of preventing the purified liquid 5 from flowing back into the hollow flow plate 63;

[0027] Furthermore, the circumference of the purification tank 4 is fixedly connected with an exhaust pipe 8, and an activated carbon filter 9 is fixedly installed on the inner wall of the exhaust pipe 8 by a buckle. The flue gas after particle removal floats upward and is discharged through the exhaust pipe 8. During the discharge process, it is purified again by the activated carbon filter 9 to remove volatile organic compounds in the parts welding fume, thereby improving the quality of fume purification;

[0028] refer to Figure 3 and Figure 4 As shown, in order to make the flue gas and the purification liquid 5 mix evenly to achieve an excellent purification effect, a driving mechanism 7 for driving the air transfer tube 62 to rotate is arranged on the top of the purification tank 4. The driving mechanism 7 includes a motor 71. The motor 71 is fixed to the side of the top of the stabilizing frame 10. The outer wall of the output end of the motor 71 is fixedly connected with a right gear 72, and the right gear 72 is meshed with a left gear 73. The air transfer tube 62 is fixed to the inner wall of the left gear 73. The motor 71 is started so that the output end drives the right gear 72 to rotate and mesh with the left gear 73, so that the air transfer tube 62 rotates and drives the hollow flow plate 63 and a plurality of airflow plates 64 in different directions to rotate, so that the flue gas rotates and sprays out to contact the purification liquid 5 evenly, which can improve the purification efficiency, evenly distribute the purification liquid, increase the contact time and reduce the pressure drop. These advantages are helpful to improve the flue gas purification process and improve the purification effect.

[0029] The working principle and use process of the utility model are as follows: the purification liquid 5 is poured into the purification tank 4 to a depth of one-half of the purification tank 4, and the welding device 2 (the specific working process is consistent with the publication number CN206356786U) starts to weld the automobile parts. The smoke generated during welding is absorbed into the purification tank 4 through the fume hood 3, and the motor 71 is started to make the air transmission tube 62 drive the hollow flow plate 63 and a plurality of air flow plates 64 in different directions to rotate, so that the absorbed smoke rotates and is ejected from a plurality of one-way exhaust pipes 65 to uniformly contact with the purification liquid 5. The smoke purified by the purification liquid 5 is purified again through the activated carbon filter 9 during the process of being discharged through the exhaust pipe 8, thereby removing the volatile organic compounds in the smoke of parts welding, and further improving the quality of smoke purification.

[0030] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An automobile parts welding workbench, comprising a base plate (1), a welding device (2) fixed to the top of the left end of the base plate (1), characterized in that: A purification tank (4) is fixedly connected to the top of the bottom plate (1) on the side away from the welding device (2), and the interior of the purification tank (4) is filled with purification liquid (5). A fume hood (3) is provided on the side of the welding device (2) close to the purification tank (4), and a fume hood (6) is provided on the top of the purification tank (4). When the fume hood (6) is started, negative pressure is provided to the fume hood (3).

2. The automobile parts welding workbench according to claim 1, characterized in that: The smoking assembly (6) comprises an air pump (61), the top of the base plate (1) is fixedly connected to a stabilizing frame (10), the air pump (61) is fixed to the inner wall of the stabilizing frame (10), the air suction end of the air pump (61) is fixedly connected to the inside of the smoking cover (3), and the air outlet end of the air pump (61) is rotatably connected to an air transfer pipe (62).

3. The automobile parts welding workbench according to claim 2, characterized in that: The bottom end of the air transfer tube (62) passes through the inner wall of the purification tank (4) and extends to the interior of the purification tank (4). The bottom end of the air transfer tube (62) is fixedly connected to a hollow circulation plate (63). The peripheral surface of the hollow circulation plate (63) is fixedly connected to a plurality of air flow direction plates (64).

4. The automobile parts welding workbench according to claim 3, characterized in that: A plurality of one-way exhaust pipes (65) are fixedly connected to the interior of the plurality of airflow-directing plates (64), and the end surfaces of the plurality of one-way exhaust pipes (65) are in communication with the interior of the hollow circulation plate (63).

5. The automobile parts welding workbench according to claim 1, characterized in that: The circumferential surface of the purification tank (4) is fixedly connected to an exhaust pipe (8), and an activated carbon filter (9) is fixedly mounted on the inner wall of the exhaust pipe (8) by means of a buckle.

6. The automobile parts welding workbench according to claim 1, characterized in that: A driving mechanism (7) for driving the air transfer tube (62) to rotate is arranged at the top of the purification tank (4), and the driving mechanism (7) comprises a motor (71). The motor (71) is fixed to the side surface of the top of the stabilizing frame (10), and the outer wall of the output end of the motor (71) is fixedly connected with a right gear (72), and the right gear (72) is meshed with a left gear (73), and the air transfer tube (62) is fixed to the inner wall of the left gear (73).

Citation Information

Patent Citations

  • Automobile parts welding worktable

    CN206356786U