Transformer iron core cutting device

Abstract

The utility model relates to the technical field of transformer processing, in particular to a transformer iron core cutting device which comprises a top plate, a cutting table, a cutting knife, a base and a scrap removing mechanism, the scrap removing mechanism comprises a scrap removing air box, an air conveying pipe, an air gun and a liquid spraying assembly, and the liquid spraying assembly comprises a cutting liquid box, a liquid spraying valve, a liquid spraying pipe and a spraying head. A liquid spraying valve is opened, cutting liquid in a cutting liquid box is conveyed to a spraying head from a liquid spraying pipe and then sprayed out to spray a cutting knife and an iron core, then an air gun is held and started, the air gun sprays air flow in a scrap removing air box out through an air conveying pipe, residues such as scrap iron on the device are blown away, and the device is cleaned; the problems that in the prior art, only different filters can be cut at different depths, scrap iron and other residues generated by cutting cannot be cleaned, certain damage is caused to the device for a long time, and the service life of the device is shortened are solved.

Description

Technical Field

[0001] The utility model relates to the technical field of transformer processing, in particular to a transformer iron core cutting device. Background Art

[0002] The iron core is a structure made of materials with a high silicon content, usually formed by stacking cold-rolled or hot-rolled silicon steel sheets with insulating paint on the surface. The power transmitted by the transformer depends on the material and cross-sectional area of ​​the iron core. The existing cutting device cannot adjust the position and angle of the cutting knife, and does not meet the existing usage requirements.

[0003] Prior art CN212062164U discloses a transformer core cutting device, comprising a first reduction motor, a side plate, a bearing, a rotating shaft, an active bevel gear, a driven bevel gear, an external thread, a threaded hole, a movable plate, a connecting rod, a mounting plate, a second reduction motor, a coupling, a connecting shaft, a connecting plate and a cutting knife. When adjusting the position and angle of the cutting knife, the first reduction motor is started to drive the active bevel gear to rotate forward or reverse, thereby driving the driven bevel gear to rotate forward or reverse, and causing the rotating shaft to rotate forward or reverse. Because the external thread of the rotating shaft is meshed with the internal thread of the threaded hole, the movable plate makes a linear motion to the left or right on the outer wall of the rotating shaft, thereby indirectly driving the cutting knife to make a linear motion to the left or right, and then the second reduction motor is started to drive the connecting shaft to rotate, and the cutting knife on the connecting plate is driven to rotate, thereby changing the angle of the cutting knife.

[0004] However, the above prior art can only change the angle and position of the cutting knife, but cannot clean up the iron filings and other residues generated by cutting, which will cause certain damage to the device over a long period of time and reduce the service life of the device. Utility Model Content

[0005] The utility model aims to provide a transformer core cutting device, which solves the problem that the prior art can only change the angle and position of the cutting knife but cannot clean up the iron filings and other residues produced by cutting, which will cause certain damage to the device over a long period of time and reduce the service life of the device.

[0006] To achieve the above-mentioned objectives, the utility model provides a transformer core cutting device, comprising a top plate, a cutting table, a cutting knife, a base and a chip removal mechanism, wherein the top plate is located above the base, the cutting table is fixedly connected to the top of the base, the cutting knife is located between the cutting table and the top plate, and the chip removal mechanism comprises a chip removal air box, an air supply pipe, an air gun and a liquid sprinkling assembly, the chip removal air box is fixedly connected to the top of the top plate, the air supply pipe is communicated with the interior of the chip removal air box, the air gun is fixedly connected to the air supply pipe, the liquid sprinkling assembly comprises a cutting fluid box, a liquid sprinkling valve, a liquid sprinkling pipe and a nozzle, the cutting fluid box is fixedly connected to the top of the top plate, the liquid sprinkling pipe is fixedly connected to the cutting fluid box and communicated with the interior of the cutting fluid box, the liquid sprinkling valve is fixedly connected to the liquid sprinkling pipe, and the nozzle is fixedly connected to the bottom of the liquid sprinkling pipe and faces the cutting knife.

[0007] Among them, the shower assembly also includes four supporting legs, placement pins and a fixing block, the four supporting legs are fixedly connected to the bottom of the four corners of the base, the placement pins are fixedly connected to one side of the base, the fixing block is fixedly connected to the top of the cutting knife and is penetrated by the tail end of the shower tube.

[0008] Wherein, the chip removal mechanism also includes a cutting waste liquid tank and a sliding frame, the base is provided with a mounting slot hole, the cutting waste liquid tank is arranged below the mounting slot hole, and the sliding frame is slidably connected to the top of the cutting waste liquid tank.

[0009] Wherein, the chip removal mechanism also includes a waste box, which is slidably connected to the top of the sliding frame and has a plurality of filter holes at the bottom.

[0010] Wherein, the chip removal mechanism also includes a waste discharge plate, which is fixedly connected to the inside of the mounting slot and is provided with a plurality of waste discharge holes.

[0011] Among them, the transformer core cutting device also includes a transportation mechanism, which includes a transportation frame and a handle. The transportation frame is arranged on one side of the base and is provided with a transportation groove. The handle is fixedly connected to the transportation frame and is located at one end away from the transportation groove.

[0012] Wherein, the transport mechanism further includes four universal wheels, and the four universal wheels are rotatably connected to the bottom of the transport frame.

[0013] The utility model discloses a transformer iron core cutting device. When cleaning the device, the spray valve is opened, and the cutting fluid in the cutting fluid box flows from the spray pipe to the nozzle and then sprays out to spray the cutting knife and the iron core. Then the air gun is held and started, and the air gun sprays the airflow in the chip removal air box through the air pipe to blow away the iron filings and other residues on the device, so as to clean the device. This avoids the problem that the prior art can only change the angle and position of the cutting knife but cannot clean the iron filings and other residues generated by cutting, which will cause certain damage to the device over a long period of time and reduce the service life of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art are briefly introduced below.

[0015] Figure 1 It is a schematic diagram of the overall structure of the first embodiment of the utility model.

[0016] Figure 2 yes Figure 1 Enlarged view of point A in the middle.

[0017] Figure 3 It is a schematic structural diagram of a waste box according to the first embodiment of the utility model.

[0018] Figure 4 It is a schematic diagram of the overall structure of the second embodiment of the utility model.

[0019] 101-top plate, 102-cutting table, 103-cutting knife, 104-base, 105-chip removal gas box, 106-air pipe, 107-air gun, 108-cutting fluid box, 109-spraying valve, 110-spraying pipe, 111-spray head, 112-support leg, 113-placing nail, 114-fixing block, 115-cutting waste liquid box, 116-sliding frame, 117-waste box, 118-filter hole, 119-waste discharge plate, 120-installation slot hole, 121-waste discharge hole, 222-transport rack, 223-handle, 224-transport trough, 225-universal wheel. DETAILED DESCRIPTION

[0020] Embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, but should not be understood as limiting the present invention.

[0021] The first embodiment of the present application is:

[0022] See also Figure 1-Figure 3 ,in Figure 1 It is a schematic diagram of the overall structure of the first embodiment of the utility model; Figure 2 yes Figure 1 The enlarged view of point A in the middle; Figure 3 It is a schematic structural diagram of a waste box according to the first embodiment of the utility model.

[0023] The utility model provides a transformer core cutting device, comprising a top plate 101, a cutting table 102, a cutting knife 103, a base 104 and a chip removal mechanism, wherein the chip removal mechanism comprises a chip removal air box 105, an air pipe 106, an air gun 107, a liquid sprinkling assembly, a cutting waste liquid box 115, a sliding frame 116, a waste box 117 and a waste discharge plate 119, and the liquid sprinkling assembly comprises a cutting liquid box 108, a liquid sprinkling valve 109, four supporting legs 112, a placement nail 113, a fixing block 114, a liquid sprinkling pipe 110 and a nozzle 111. The above-mentioned scheme solves the problem that the above prior art can only change the angle and position of the cutting knife 103, but cannot clean up the iron filings and other residues generated by cutting, which will cause certain damage to the device for a long time and reduce the service life of the device.

[0024] According to this specific embodiment, the top plate 101 is located above the base 104, the cutting table 102 is fixedly connected to the top of the base 104, and the cutting knife 103 is located between the cutting table 102 and the top plate 101. When cutting the transformer core, the core is fixed on the cutting table 102, and then the cutting knife 103 located between the top plate 101 and the base 104 is started to cut the core.

[0025] The chip removal air box 105 is fixedly connected to the top of the top plate 101, the air pipe 106 is connected to the inside of the chip removal air box 105, the air gun 107 is fixedly connected to the air pipe 106, the cutting fluid box 108 is fixedly connected to the top of the top plate 101, the spray pipe 110 is fixedly connected to the cutting fluid box 108 and connected to the inside of the cutting fluid box 108, the spray valve 109 is fixedly connected to the spray pipe 110, and the The nozzle 111 is fixedly connected to the bottom of the spray pipe 110 and faces the cutting knife 103. When cleaning, the spray valve 109 is opened, and the cutting fluid in the cutting fluid box 108 flows into the nozzle 111 along the spray pipe 110 and then sprays out to spray the cutting knife 103 and the iron core. The muzzle of the air gun 107 is aimed at iron filings and other residues, and then started to blow out the airflow in the chip removal air box 105 through the air supply pipe 106 to clean the device.

[0026] Secondly, the four supporting legs 112 are fixedly connected to the bottom of the four corners of the base 104 for supporting the entire device. The placement nail 113 is fixedly connected to one side of the base 104 for placing the air gun 107. The fixing block 114 is fixedly connected to the top of the cutting knife 103 and is penetrated by the tail end of the shower tube 110 for fixing the shower tube 110.

[0027] At the same time, the base 104 is provided with an installation slot hole 120 for installing the waste discharge plate 119. The cutting waste fluid tank 115 is arranged below the installation slot hole 120 for collecting cutting waste fluid. The sliding frame 116 is slidably connected to the top of the cutting waste fluid tank 115 for installing the waste tank 117.

[0028] At the same time, the waste box 117 is slidably connected to the top of the sliding frame 116, and a plurality of filter holes 118 are provided at the bottom for collecting waste and separating the cutting waste fluid from the waste, which flows into the cutting waste fluid box 115 from the filter holes 118 and is collected.

[0029] At the same time, the waste discharge plate 119 is fixedly connected to the inside of the installation slot 120, and a waste discharge hole 121 is provided on the waste discharge plate 119. When the device is cleaned, waste and cutting waste fluid enter the waste box 117 from the waste discharge hole 121 on the waste discharge plate.

[0030] In the present invention, when cleaning the iron filings and other residues produced by cutting, the spray valve 109 is opened, and the cutting fluid in the cutting fluid box 108 is sprayed out from the spray head 111 through the spray pipe 110 to wash off the cutting knife 103 and the residues on the iron core, and then the air gun 107 is removed from the placement nail 113, and the air gun 107 is started, and the air flow in the chip removal air box 105 is sprayed out through the air supply pipe 106, and the cutting waste liquid and residue are blown into the waste box 117 from the waste discharge hole 121 on the waste discharge plate 119 in the mounting slot 120, and the residue is collected by the waste box 117, and the cutting waste liquid flows into the cutting waste liquid box 115 from the filter hole 118 and is collected, so as to clean the device, thereby avoiding the effect that the prior art can only change the angle and position of the cutting knife 103, but cannot clean the iron filings and other residues produced by cutting, which will cause certain damage to the device for a long time and reduce the service life of the device.

[0031] The second embodiment of the present application is:

[0032] See also Figure 4 , Figure 4 It is a schematic diagram of the overall structure of the second embodiment of the utility model.

[0033] On the basis of the first embodiment, the transformer core cutting device of this embodiment further includes a transport mechanism, which includes a transport frame 222 , a handle 223 and a universal wheel 225 , and a transport trough 224 is provided on the transport frame 222 .

[0034] Among them, the transport rack 222 is arranged on one side of the base 104 and is provided with a transport groove 224. The handle 223 is fixedly connected to the transport rack 222 and is located at an end away from the transport groove 224. When the waste box 117 needs to be transported, the transport groove 224 on the transport rack 222 is aligned with the waste box 117 and the sliding rack 116, and then the waste box 117 is pushed from the sliding rack 116 to the transport rack 222 and transported by the handle 223.

[0035] Secondly, the four universal wheels 225 are rotatably connected to the bottom of the transport frame 222 . During transportation, the transport mechanism moves via the universal wheels 225 .

[0036] When the waste box 117 needs to be replaced or cleaned, the transport slot 224 on the transport rack 222 is aligned with the waste box 117 and the sliding rack 116, and then the waste box 117 is pushed from the sliding rack 116 to the transport rack 222, and the handle 223 is pushed to transport it through the four universal wheels 225, so as to transport the waste box 117 and facilitate centralized treatment of waste.

[0037] What is disclosed above is only one or more preferred embodiments of the present application, and cannot be used to limit the scope of rights of the present application. Ordinary technicians in this field can understand that all or part of the processes of implementing the above embodiments and equivalent changes made according to the claims of the present application are still within the scope covered by the present application.

Claims

1. A transformer core cutting device, comprising a top plate, a cutting table, a cutting knife and a base, wherein the top plate is located above the base, the cutting table is fixedly connected to the top of the base, and the cutting knife is located between the cutting table and the top plate. It is characterized in that Also included is a chip removal mechanism; The chip removal mechanism includes a chip removal air box, an air pipe, an air gun and a liquid sprinkling assembly. The chip removal air box is fixedly connected to the top of the top plate, the air pipe is communicated with the interior of the chip removal air box, the air gun is fixedly connected to the air pipe, and the liquid sprinkling assembly includes a cutting fluid box, a liquid sprinkling valve, a liquid sprinkling pipe and a nozzle. The cutting fluid box is fixedly connected to the top of the top plate, the liquid sprinkling pipe is fixedly connected to the cutting fluid box and communicated with the interior of the cutting fluid box, the liquid sprinkling valve is fixedly connected to the liquid sprinkling pipe, and the nozzle is fixedly connected to the bottom of the liquid sprinkling pipe and faces the cutting knife.

2. A transformer core cutting device as claimed in claim 1, It is characterized in that The shower assembly also includes four supporting legs, a placement nail and a fixing block. The four supporting legs are fixedly connected to the bottom of the four corners of the base, the placement nail is fixedly connected to one side of the base, and the fixing block is fixedly connected to the top of the cutting knife and is penetrated by the tail end of the shower tube.

3. A transformer core cutting device as claimed in claim 1, It is characterized in that The chip removal mechanism also includes a cutting waste liquid tank and a sliding frame. The base is provided with a mounting slot hole. The cutting waste liquid tank is arranged below the mounting slot hole. The sliding frame is slidably connected to the top of the cutting waste liquid tank.

4. A transformer core cutting device as claimed in claim 3, It is characterized in that The chip removal mechanism also includes a waste box, which is slidably connected to the top of the sliding frame and has a plurality of filter holes at the bottom.

5. A transformer core cutting device as claimed in claim 3, It is characterized in that The chip removal mechanism also includes a waste discharge plate, which is fixedly connected to the inside of the mounting slot and is provided with a plurality of waste discharge holes.

6. A transformer core cutting device as claimed in claim 1, It is characterized in that The transformer core cutting device also includes a transport mechanism, which includes a transport frame and a handle. The transport frame is arranged on one side of the base and is provided with a transport groove. The handle is fixedly connected to the transport frame and is located at one end away from the transport groove.

7. A transformer core cutting device as claimed in claim 6, It is characterized in that The transport mechanism also includes four universal wheels, which are rotatably connected to the bottom of the transport frame.

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