Pipeline clamp
By adopting the clamping mechanism of electric telescopic rod and cylinder in the pipeline fixture, the problem of unstable clamping position of long pipes during grinding is solved, and the stable clamping and automatic clamping of metal pipes is achieved, which improves the grinding effect .
Patent Information
- Application Number
- CN202420831909.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-22
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-04-22
AI Technical Summary
When grinding a longer metal pipe internally, the clamping position is lowered from the center, causing the upper end of the pipe to shake, affecting the grinding effect.
A pipe fixture is designed, using an electric telescopic rod and the first cylinder to cooperate with the clamping block, the clamping block position is controlled through the telescopic rod, and the second cylinder and the driving motor are installed on the mounting frame, combining the pressure sensor and the PLC. Controller realizes stable clamping and automatic clamping of the pipe to avoid shaking.
It realizes stable clamping of metal pipes, avoids shaking, and improves the effect and accuracy of internal polishing.
Smart Images

Figure CN222134619U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of clamps, in particular to a pipeline clamp. Background Art
[0002] After using the metal pipe fittings on mechanical equipment for a period of time, not only the outer surface is prone to rust, but also the inside is prone to rust. Therefore, the inner wall of the metal pipe needs to be polished and rusted. In order to facilitate the polishing of the inside of the metal pipe, a clamp is used to clamp the metal pipe for stable processing.
[0003] At present, the method for grinding the inside of a metal pipe is mostly to use a first cylinder to push a clamping device to clamp the metal pipe, and then use an internal grinding device to grind the inner wall of the metal pipe.
[0004] However, due to the different lengths of metal pipes, in current use, the metal pipes can only be clamped at a fixed position. For longer metal pipes, if the clamping position is located at the lower center, when the grinding equipment is used to grind the inside of the metal pipe, the upper end of the metal pipe is likely to shake, affecting the grinding effect of the inside of the metal pipe. Therefore, we propose a pipe clamp to solve the above problem. Utility Model Content
[0005] In order to make up for the above deficiencies, the utility model provides a pipe clamp that overcomes the above technical problems or at least partially solves the above problems.
[0006] The utility model is achieved in this way:
[0007] The utility model provides a pipeline clamp, comprising a processing plate, a mounting frame is fixed on the upper surface of the processing plate, a grinding mechanism is installed on the mounting frame, the grinding mechanism comprises a driving motor, a grinding head and a pressure sensor, the upper surface of the processing plate is fixedly connected to a placing plate, a pressure sensor is fixedly installed inside the placing plate, an extrusion plate is installed on the top of the pressure sensor, the pressure sensor is electrically connected to a PLC controller, the top of the mounting frame is fixedly connected to a second cylinder, the telescopic end of the second cylinder is fixedly connected to a disc, the bottom of the disc is fixedly connected to the driving motor, the output end of the driving motor is fixedly connected to the grinding head, a sliding groove is provided on one side of the mounting frame, a sliding block is arranged inside the sliding groove, and the sliding block is fixedly connected to the disc through a linkage rod;
[0008] A clamp mechanism, the clamp mechanism comprising:
[0009] An electric telescopic rod, the electric telescopic rod is fixedly mounted on the upper surface of the processing plate, and the telescopic end of the electric telescopic rod is rotatably connected to the connecting rod;
[0010] A clamping block, the clamping block is fixedly mounted on one end of the connecting rod;
[0011] The first cylinder, the upper surface of the processing plate is fixedly connected to the positioning frame, the interior of the positioning frame is slidably connected to the support rod, one side of the support rod is fixedly connected to the first cylinder, and the telescopic end of the first cylinder corresponds to the position of the clamping block.
[0012] In a preferred solution, the telescopic end of the electric telescopic rod is fixedly connected to a rectangular block, one side of the rectangular block is rotatably connected to a connecting rod, a rectangular groove is provided at the bottom of the connecting rod, and a moving block is arranged inside the rectangular groove.
[0013] In a preferred solution, the upper surface of the processing plate is rotatably connected to a damping rod, and one end of the damping rod is rotatably connected to a moving block.
[0014] In a preferred solution, a groove is provided on the top of the positioning frame, the interior of the groove is slidably connected to a support rod, the first cylinder is fixedly installed at the upper end of the support rod, and the support rod is arranged above the connecting rod.
[0015] In a preferred solution, the clamping block is configured to be in an arc shape, two clamping blocks are provided, and the inner side surface of each clamping block is fixedly connected to a rubber pad.
[0016] The utility model provides a pipe clamp, the beneficial effects of which include:
[0017] 1. By fixing the electric telescopic rod on the upper surface of the processing plate, the telescopic end of the electric telescopic rod is rotated to install the connecting rod, and a clamping block is installed at one end of the connecting rod to facilitate the control of the movement of the clamping block. At the same time, a support rod is installed inside the positioning frame, and a first cylinder is fixedly installed on one side of the support rod. The clamping block is squeezed by the telescopic end of the first cylinder, and the workpiece can be clamped by the clamping block, thereby achieving stable processing of the workpiece, effectively avoiding the shaking of the workpiece, and ensuring the grinding effect of the workpiece.
[0018] 2. By installing a second cylinder on the mounting frame, a driving motor is installed at the telescopic end of the second cylinder, and the grinding head is driven to rotate by the driving motor, so as to facilitate the grinding of the inside of the workpiece. At the same time, a pressure sensor is installed inside the placement plate to facilitate automatic clamping of the workpiece for processing. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required for use in the embodiments are briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present utility model, and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without creative work.
[0020] Figure 1 It is a schematic diagram of the main structure of the utility model;
[0021] Figure 2 This is a schematic diagram of the structure of the placement plate of the utility model;
[0022] Figure 3 This is a schematic diagram of the support rod structure of the utility model;
[0023] Figure 4 This is a schematic diagram of the position of the pressure sensor of the utility model;
[0024] Figure 5 This is a schematic diagram of the connecting rod position of the utility model;
[0025] Figure 6 This is a schematic diagram of the position of the rectangular groove of the utility model;
[0026] In the figure: 1. processing plate; 2. mounting frame; 3. clamping mechanism; 31. electric telescopic rod; 311. connecting rod; 32. clamping block; 33. first cylinder; 331. positioning frame; 332. supporting rod; 4. rectangular block; 5. rectangular groove; 6. moving block; 7. damping rod; 8. grinding mechanism; 81. driving motor; 82. grinding head; 83. pressure sensor; 9. placing plate; 10. extrusion plate; 11. PLC controller; 12. second cylinder; 13. disc; 14. sliding groove; 15. connecting rod. DETAILED DESCRIPTION
[0027] In order to make the purpose, technical solution and advantages of the implementation of the utility model clearer, the technical solution in the implementation of the utility model will be clearly and completely described below in conjunction with the drawings in the implementation of the utility model. Obviously, the described implementation is a part of the implementation of the utility model, not all of the implementations. Based on the implementation of the utility model, all other implementations obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] Example
[0029] Reference Figure 1-Figure 6The utility model provides a technical solution: a pipe clamp, including a processing plate 1 and a clamp mechanism 3, the upper surface of the processing plate 1 is fixed with a mounting frame 2, the clamp mechanism 3 includes an electric telescopic rod 31, the electric telescopic rod 31 is fixedly mounted on the upper surface of the processing plate 1, the telescopic end of the electric telescopic rod 31 is rotatably connected to a connecting rod 311, a clamping block 32 is fixedly mounted on one end of the connecting rod 311, the upper surface of the processing plate 1 is fixedly connected to a positioning frame 331, the interior of the positioning frame 331 is slidably connected to a support rod 332, one side of the support rod 332 is fixedly connected to a first cylinder 33, and the telescopic end of the first cylinder 33 corresponds to the position of the clamping block 32.
[0030] In a preferred embodiment, the telescopic end of the electric telescopic rod 31 is fixedly connected to the rectangular block 4, and one side of the rectangular block 4 is rotatably connected to the connecting rod 311. A rectangular groove 5 is provided at the bottom of the connecting rod 311, and a movable block 6 is arranged inside the rectangular groove 5. In order to facilitate the control of the rotation of the connecting rod 311, the device fixes the rectangular block 4 at the telescopic end of the electric telescopic rod 31, and rotatably installs the connecting rod 311 on one side of the rectangular block 4, so as to control the rotation of the connecting rod 311, thereby adjusting the position of the clamping block 32.
[0031] In a preferred embodiment, the upper surface of the processing plate 1 is rotatably connected to the damping rod 7, and one end of the damping rod 7 is rotatably connected to the moving block 6. In order to make the connecting rod 311 rotate normally and be positioned at a certain position, the damping rod 7 is installed on the upper surface of the processing plate 1, and the telescopic end of the damping rod 7 is rotatably connected to the connecting rod 311, so that the connecting rod 311 is positioned at a certain position, thereby adjusting the clamping block 32 to a suitable position and clamping the workpiece.
[0032] In a preferred embodiment, a groove is provided on the top of the positioning frame 331, and the interior of the groove is slidably connected to the support rod 332. The first cylinder 33 is fixedly installed at the upper end of the support rod 332. The support rod 332 is arranged above the connecting rod 311. In order to lift the clamping block 32 to stably clamp the workpiece, a slidable support rod 332 is installed inside the positioning frame 331. By rotating the connecting rod 311 and pushing the connecting rod 311 to move, the position of the support rod 332 is adjusted, so that the telescopic end of the first cylinder 33 can squeeze the clamping block 32, so that the clamping block 32 can stably clamp the workpiece.
[0033] The device performs clamping processing on the metal pipe. In order to avoid the outer surface of the metal pipe being clamped, the clamping block 32 is set to an arc shape. Two clamping blocks 32 are set. The inner side surface of each clamping block 32 is fixedly connected to a rubber pad. By installing the rubber pad on the inner side surface of the clamping block 32, the outer surface of the pipe can be prevented from being clamped.
[0034] In order to facilitate the grinding of the inside of the metal pipe and keep the inside of the metal pipe clean, the device installs a grinding mechanism 8 on the mounting frame 2. The grinding mechanism 8 includes a driving motor 81, a grinding head 82 and a pressure sensor 83. The upper surface of the processing plate 1 is fixedly connected to the placement plate 9. The pressure sensor 83 is fixedly installed inside the placement plate 9. The top of the pressure sensor 83 is installed with an extrusion plate 10. The pressure sensor 83 is electrically connected to the PLC controller 11. The top of the mounting frame 2 is fixedly connected to the second cylinder 12. The telescopic end of the second cylinder 12 is fixedly connected to the disc 13. The bottom of the disc 13 is fixedly connected to the second cylinder 12. The mounting frame 2 is fixedly connected to a driving motor 81, and the output end of the driving motor 81 is fixedly connected to a grinding head 82. A sliding groove 14 is provided on one side of the mounting frame 2, and a sliding block is arranged inside the sliding groove 14. The sliding block is fixedly connected to the disc 13 through a connecting rod 15. In actual use, a second cylinder 12 is installed on the mounting frame 2, and a driving motor 81 is installed at the telescopic end of the second cylinder 12. The grinding head 82 is driven to rotate by the driving motor 81, so that the inside of the workpiece can be polished conveniently. At the same time, a pressure sensor 83 is installed inside the placing plate 9 to facilitate automatic clamping of the workpiece so as to process the workpiece.
[0035] Specifically, the working process or working principle of a pipe clamp is as follows: currently, the method for grinding the inside of a metal pipe is mostly to use a first cylinder 33 to push a clamping device to clamp the metal pipe, and then use an internal grinding device to grind the inner wall of the metal pipe.
[0036] However, due to the different lengths of metal pipes, in current use, only a fixed position of the metal pipe can be clamped. For longer metal pipes, if the clamping position is in a lower center position, when the grinding equipment is used to grind the inside of the metal pipe, the upper end of the metal pipe is likely to shake, affecting the grinding effect on the inside of the metal pipe. Therefore, the present device is designed to solve this problem. An external power supply is connected, the workpiece is placed on the upper surface of the extrusion plate 10, and the extrusion plate 10 is squeezed so that the extrusion plate 10 generates an extrusion force on the pressure sensor 83, and the electric telescopic rod 31 is controlled by the PLC controller 11 to work, and the telescopic end of the electric telescopic rod 31 is extended to push the clamping block 32 to move. Since the telescopic end of the electric telescopic rod 31 is in an extended state, one end of the connecting rod 311 will rotate upward, and under the limit of the damping rod 7, the clamping block 32 will be stably maintained at a certain position. The present device can select the clamping position of the clamping block 32 for the workpiece according to the length of the workpiece to avoid shaking of the upper end of the workpiece during grinding.
[0037] When one end of the connecting rod 311 rotates upward, it will push the support rod 332 to move upward, which can push the first cylinder 33 to move, so that the telescopic end of the first cylinder 33 is always consistent with the position of the clamping block 32. After determining the position of the clamping block 32, the first cylinder 33 is opened, and the clamping block 32 is squeezed by the telescopic end of the first cylinder 33 to position the clamping block 32. The clamping block 32 can be stably clamped by the clamping block 32, which facilitates stable processing of the workpiece.
[0038] Then, the second cylinder 12 is turned on, and the driving motor 81 is controlled to move downward by the second cylinder 12. At the same time, the driving motor 81 is turned on, and the grinding head 82 is driven to rotate by the driving motor 81, so that the grinding head 82 can be extended into the interior of the workpiece to grind the workpiece to meet the use requirements.
[0039] It should be noted that the electric telescopic rod 31, the first cylinder 33, the drive motor 81, the pressure sensor 83, the PLC controller 11 and the second cylinder 12 are devices or equipment existing in the prior art, or are devices or equipment that can be realized in the prior art. Their power supply, specific composition and principles are clear to those skilled in the art, so they will not be described in detail.
Claims
1. A pipe clamp, characterized in that: It comprises a processing plate (1), and a mounting frame (2) is fixed on the upper surface of the processing plate (1); A clamp mechanism (3), the clamp mechanism (3) comprising: An electric telescopic rod (31), wherein the electric telescopic rod (31) is fixedly mounted on the upper surface of the processing plate (1), and the telescopic end of the electric telescopic rod (31) is rotatably connected to the connecting rod (311); A clamping block (32), wherein the clamping block (32) is fixedly mounted on one end of the connecting rod (311); A first cylinder (33), the upper surface of the processing plate (1) is fixedly connected to a positioning frame (331), the interior of the positioning frame (331) is slidably connected to a support rod (332), one side of the support rod (332) is fixedly connected to the first cylinder (33), and the telescopic end of the first cylinder (33) corresponds to the position of the clamping block (32).
2. A pipe clamp according to claim 1, characterized in that: The telescopic end of the electric telescopic rod (31) is fixedly connected to a rectangular block (4); one side of the rectangular block (4) is rotatably connected to a connecting rod (311); a rectangular groove (5) is provided at the bottom of the connecting rod (311); a moving block (6) is arranged inside the rectangular groove (5).
3. A pipe clamp according to claim 2, characterized in that: The upper surface of the processing plate (1) is rotatably connected to a damping rod (7), and one end of the damping rod (7) is rotatably connected to a moving block (6).
4. A pipe clamp according to claim 3, characterized in that: A groove is provided at the top of the positioning frame (331), and the interior of the groove is slidably connected to a support rod (332). The first cylinder (33) is fixedly installed at the upper end of the support rod (332), and the support rod (332) is arranged above the connecting rod (311).
5. A pipe clamp according to claim 4, characterized in that: The clamping block (32) is arranged in an arc shape, and two clamping blocks (32) are arranged, and the inner side surface of each clamping block (32) is respectively fixedly connected to a rubber pad.
6. A pipe clamp according to claim 5, characterized in that: A grinding mechanism (8) is mounted on the mounting frame (2), and the grinding mechanism (8) comprises a driving motor (81), a grinding head (82) and a pressure sensor (83).
7. A pipe clamp according to claim 6, characterized in that: The upper surface of the processing plate (1) is fixedly connected to a placement plate (9), a pressure sensor (83) is fixedly installed inside the placement plate (9), an extrusion plate (10) is installed on the top of the pressure sensor (83), and the pressure sensor (83) is electrically connected to a PLC controller (11).
8. A pipe clamp according to claim 7, characterized in that: The top of the mounting frame (2) is fixedly connected to the second cylinder (12), the telescopic end of the second cylinder (12) is fixedly connected to the disc (13), the bottom of the disc (13) is fixedly connected to the drive motor (81), and the output end of the drive motor (81) is fixedly connected to the grinding head (82).
9. A pipe clamp according to claim 8, characterized in that: A sliding groove (14) is provided on one side of the mounting frame (2), a sliding block is arranged inside the sliding groove (14), and the sliding block is fixedly connected to the disc (13) via a linkage rod (15).
