Belt-driven efficient impeller head

By designing a combination structure of the connecting plate and the adjustment plate in the belt transmission shot blaster, the flexible angle adjustment and stable fixation of the steel ball conveying pipe is achieved, which solves the problem of unstable angle of the conveying pipe caused by equipment vibration and improves the work of the equipment reliability.

CN222134653UActive Publication Date: 2024-12-10SHANDONG TAA MASCH TECH CO LTD
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Patent Information

Application Number
CN202420876958.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-25
Publication Date
2024-12-10
Estimated Expiration
2034-04-25

AI Technical Summary

Technical Problem

The vibration of the belt-driven shot blaster during the working process causes the angle of the steel ball conveyor pipe to be unstable, affecting the normal operation of the equipment.

Method used

An efficient shot blaster including a shot blasting shell, a bearing chamber, a pulley, a shot blasting mechanism, a steel ball conveying pipe and a conveying pipe adjustment seat is designed. Through the combination of the connecting plate and the adjustment plate, the arc-shaped adjustment long holes and The adjustment screws enable flexible angle adjustment and fixation of the steel ball conveying pipe to ensure the stability of the conveying pipe.

Benefits of technology

It realizes flexible angle adjustment and stable fixation of steel ball conveying pipes, adapts to various pipeline angles, and improves the working reliability and stability of the equipment.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222134653U_ABST
Patent Text Reader

Abstract

The utility model discloses a belt-driven efficient impeller head, and belongs to the technical field of shot blasting equipment. Comprising a shot blasting shell, a bearing chamber, a belt pulley, a shot blasting mechanism, a steel shot conveying pipe and a conveying pipe adjusting seat, the lower end of the steel shot conveying pipe is rotationally connected with the shot blasting shell, and the conveying pipe adjusting seat is connected between the steel shot conveying pipe and the shot blasting shell; the conveying pipe adjusting seat comprises a connecting plate and an adjusting plate, the connecting plate is fixedly connected with the upper end of the steel shot conveying pipe, an arc-shaped adjusting long hole is formed in the adjusting plate, and the shot blasting device is connected with the upper end of the steel shot conveying pipe through the connecting plate and connected with the shot blasting shell through the adjusting plate. The angle of the adjusting plate and the connecting plate around the axis of the lower end of the steel shot conveying pipe can be adjusted through the arc-shaped adjusting long hole in the adjusting plate, so that the angle of the steel shot conveying pipe is adjusted to adapt to various pipelines, and adjustment is convenient. And the upper end of the steel shot conveying pipe is fixed through a connecting plate and an adjusting plate, the angle of the steel shot conveying pipe is prevented from deflecting, and work is reliable.
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Description

Technical Field

[0001] The invention discloses a belt-driven high-efficiency shot blasting machine, belonging to the technical field of shot blasting equipment. Background Art

[0002] Shot blasting machine is a device that sprays steel shot evenly and hits the surface of the workpiece to remove rust from the workpiece surface. Shot blasting machine is divided into two types: belt drive and motor direct connection, both of which have their own advantages. Steel shot needs to be fed into the shot blasting machine through a steel shot conveying pipe. Since the pipes for conveying steel shot have various angles at the site of use, the angle of the steel shot conveying pipe needs to be adjusted. The steel shot conveying pipe is usually set on the shot blasting machine by rotating the pressure plate to adapt to pipes of various angles. However, the vibration of the belt-driven shot blasting machine is greater than that of the direct-connected shot blasting machine. During the operation of the shot blasting machine, the vibration can easily cause the steel shot conveying pipe to deflect. It is difficult to ensure that the angle of the steel shot conveying pipe is fixed and stable by relying solely on the pressure plate. Once deflection occurs, it will affect the normal operation of the shot blasting machine. Utility Model Content

[0003] The technical problem to be solved by the utility model is: to overcome the deficiencies of the prior art and to provide a belt-driven high-efficiency shot blasting machine, which can flexibly adjust the angle of a steel shot conveying pipe, and the angle of the steel shot conveying pipe is stable after installation.

[0004] The utility model solves the technical problem by adopting the following technical solution: the belt-driven high-efficiency shot blasting machine comprises a shot blasting shell, a bearing chamber, a pulley, a shot blasting mechanism, a steel shot conveying pipe and a conveying pipe adjusting seat, the shot blasting mechanism is arranged in the shot blasting shell, the bearing chamber is arranged between the pulley and the shot blasting shell, the lower end of the steel shot conveying pipe is rotatably connected to the shot blasting shell, and the conveying pipe adjusting seat is connected between the steel shot conveying pipe and the shot blasting shell;

[0005] The delivery pipe adjustment seat includes a connecting plate and an adjusting plate, the connecting plate is fixedly connected to the adjusting plate, the connecting plate is fixedly connected to the upper end of the steel shot delivery pipe, and a pipe insertion hole corresponding to the opening of the upper end of the steel shot delivery pipe is opened in the middle of the connecting plate, an arc-shaped adjustment long hole is opened on the adjustment plate, the arc-shaped adjustment long hole is concentrically arranged with the lower end of the steel shot delivery pipe, and the adjustment plate is connected to the shot blasting shell by an adjusting screw passing through the arc-shaped adjustment long hole.

[0006] Preferably, an arc-shaped adjustment slot is respectively provided on both sides of the adjustment plate, and an adjustment screw connected to the shot blasting shell is provided in each arc-shaped adjustment slot.

[0007] Preferably, a flange is fixed to the upper end of the steel shot conveying pipe, and the connecting plate is fixedly connected to the flange by bolts.

[0008] Preferably, a pipeline fixing structure is also provided on the upper side of the connecting plate, and the pipeline fixing structure is used to fix the pipeline inserted into the steel shot conveying pipe.

[0009] Preferably, the pipeline fixing structure includes a pipeline fixing seat, a bolt seat and a pipeline pressure plate. The pipeline fixing seat and the pipeline pressure plate are respectively arranged on both sides of the pipeline insertion hole. The two bolt seats are fixed on the connecting plate. The two ends of the pipeline pressure plate are connected to the bolt seats by fixing bolts.

[0010] Preferably, the pipeline fixing seat and the pipeline pressing plate are both arc-shaped.

[0011] Preferably, the shot blasting mechanism comprises a shot-splitting wheel, an orientation sleeve and blades, a rotatably arranged impeller body is arranged in the shot blasting housing, a plurality of blades are evenly arranged on the impeller body, the shot-splitting wheel is fixedly connected to the middle part of the impeller body, the orientation sleeve is arranged on the outside of the shot-splitting wheel, the orientation sleeve is fixedly connected to the shot blasting housing, one end of the rotating shaft in the bearing chamber is connected to the shot-splitting wheel, the impeller body is also fixed to one end of the rotating shaft, and the other end of the rotating shaft is connected to the pulley;

[0012] A labyrinth disk and a rear sealing disk are fixed in the shot blasting shell. The rear sealing disk is arranged around the labyrinth disk. A dog tooth type mechanical seal is arranged between the impeller body and the labyrinth disk.

[0013] Preferably, a sealing ring is provided between the labyrinth disk and the root of the impeller body.

[0014] Preferably, a front sealing disk is fixed on the front side of the shot blasting shell, and the adjusting plate is connected to the front sealing disk through an adjusting screw. A conveying tube fixing shoulder is provided on the outer side of the lower end of the steel shot conveying tube, and an outer flange is provided on the front end of the directional sleeve. The outer flange is arranged on the outer side of the front sealing disk, and the conveying tube fixing shoulder is arranged on the outer side of the outer flange. A conveying tube pressing plate for pressing the conveying tube fixing shoulder is provided on the front sealing disk, and one end of the conveying tube pressing plate is fixedly connected to the front sealing disk through a pressing plate bolt, and the other end of the conveying tube pressing plate presses the conveying tube fixing shoulder, and a pressing bolt for pressing the outer flange is also provided on the conveying tube pressing plate.

[0015] Preferably, a scale ring is fixed on the front side of the front sealing disk, and the scale ring is coaxially arranged with the outer flange.

[0016] Compared with the prior art, the above technical solution of the belt-driven high-efficiency shot blasting machine has the following beneficial effects:

[0017] The shot blasting machine uses a connecting plate to connect the upper end of the steel shot conveying pipe, and uses an adjusting plate to connect the shot blasting shell. The angle between the adjusting plate and the connecting plate around the axis of the lower end of the steel shot conveying pipe can be adjusted through the arc-shaped adjusting long hole on the adjusting plate, thereby adjusting the angle of the steel shot conveying pipe to adapt to various pipelines and facilitate adjustment. The upper end of the steel shot conveying pipe is fixed by the connecting plate and the adjusting plate to prevent the angle of the steel shot conveying pipe from deflecting, and the work is reliable. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1This is the front view of the belt-driven high-efficiency shot blasting machine.

[0019] Figure 2 This is a cross-sectional view of the belt-driven high-efficiency shot blasting machine.

[0020] Figure 3 for Figure 2 A partial enlarged view of middle A.

[0021] Figure 4 for Figure 2 A partial enlarged view of point B in the middle.

[0022] Figure 5 This is a top view of the belt-driven high-efficiency shot blasting machine.

[0023] Among them: 1, shot blasting shell 2, steel shot conveying pipe 3, connecting plate 4, front sealing plate 5, scale ring 6, conveying pipe pressure plate 7, pressure plate bolt 8, tightening bolt 9, flange 10, pipeline pressure plate 11, lifting plate 12, lifting hole 13, adjustment plate 14, arc-shaped adjustment long hole 15, adjustment screw 16, bearing chamber 17, pulley 18, impeller body 19, shot dividing wheel 20, directional sleeve 21, labyrinth disk 22, rear sealing disk 23, blade 24, canine mechanical seal 25, sealing ring 26, outer flange 27, conveying pipe fixing shoulder 28, bolt seat 29, pipeline fixing seat. DETAILED DESCRIPTION

[0024] Figures 1 to 5 This is the best embodiment of the belt-driven high-efficiency shot blasting machine. Figures 1 to 5 The utility model is further described.

[0025] Reference Figure 1~2 The belt-driven high-efficiency shot blasting machine includes a shot blasting shell 1, a bearing chamber 16, a pulley 17, a shot blasting mechanism, a steel shot conveying pipe 2 and a conveying pipe adjustment seat. The shot blasting mechanism is arranged in the shot blasting shell 1, the bearing chamber 16 is arranged between the pulley 17 and the shot blasting shell 1, the lower end of the steel shot conveying pipe 2 is rotatably connected to the shot blasting shell 1, the conveying pipe adjustment seat is connected between the steel shot conveying pipe 2 and the shot blasting shell 1, and the conveying pipe adjustment seat is used to adjust the angle of the steel shot conveying pipe 2.

[0026] A hoisting plate 11 is fixed to the rear side of the shot blasting housing 1, and a plurality of hoisting holes 12 are provided on the hoisting plate 11, so as to facilitate the hoisting of the shot blasting machine to a suitable position. A front sealing disk 4 is fixed to the front side of the shot blasting housing 1, and the lower end of the steel shot conveying pipe 2 is rotatably arranged at the center of the front sealing disk 4, and a conveying pipe pressing plate 6 for fixing the steel shot conveying pipe 2 is provided on the front sealing disk 4.

[0027] The conveying pipe adjustment seat includes a connecting plate 3 and an adjusting plate 13, the connecting plate 3 is fixedly connected to the adjusting plate 13, the connecting plate 3 is fixedly connected to the upper end of the steel shot conveying pipe 2, and a pipe insertion hole corresponding to the upper end opening of the steel shot conveying pipe 2 is opened in the middle of the connecting plate 3, and an arc-shaped adjustment long hole 14 is opened on the adjusting plate 13, and the arc-shaped adjustment long hole 14 is concentrically arranged with the lower end of the steel shot conveying pipe 2. The adjusting plate 13 is connected to the front sealing disk 4 through an adjusting screw 15 passing through the arc-shaped adjustment long hole 14. After loosening the adjusting screw 15, the adjusting plate 13 and the connecting plate 3 can be rotated to adjust the angle of the steel shot conveying pipe 2, and the adjusting screw 15 is tightened after the adjustment is completed.

[0028] In this embodiment, an arc-shaped adjustment slot 14 is respectively provided on both sides of the adjustment plate 13, and an adjustment screw 15 connected to the shot blasting housing 1 is provided in each arc-shaped adjustment slot 14, so that the connection is more secure, and the two arc-shaped adjustment slots 14 are arranged on both sides for easy operation, so as to prevent the steel shot conveying pipe 2 from hindering the screwing of the adjustment screw 15. A flange 9 is fixed to the upper end of the steel shot conveying pipe 2, and the connecting plate 3 is fixedly connected to the flange 9 by bolts.

[0029] The shot blasting mechanism includes a shot-splitting wheel 19, an orientation sleeve 20 and blades 23. A rotatably arranged impeller body 18 is provided in the shot blasting housing 1. A plurality of blades 23 are evenly arranged on the impeller body 18. The shot-splitting wheel 19 is fixedly connected to the middle part of the impeller body 18. The orientation sleeve 20 is arranged on the outer side of the shot-splitting wheel 19. The orientation sleeve 20 is fixedly connected to the shot blasting housing 1. One end of the rotating shaft in the bearing chamber 16 is connected to the shot-splitting wheel 19. The impeller body 18 is also fixed to one end of the rotating shaft. The other end of the rotating shaft is connected to the pulley 17.

[0030] A scale ring 5 is also fixed on the front side of the front sealing disk 4, and the scale ring 5 is coaxially arranged with the outer flange. The angle of the directional sleeve 20 can be accurately rotated by the scale ring 5, thereby adjusting the steel shot spraying area of ​​the shot blasting machine.

[0031] See also Figure 3 A labyrinth disk 21 and a rear sealing disk 22 are fixed in the shot blasting housing 1. The rear sealing disk 22 is arranged around the labyrinth disk 21. A dog tooth type mechanical seal 24 is arranged between the impeller body 18 and the labyrinth disk 21. A sealing ring 25 is arranged between the labyrinth disk 21 and the root of the impeller body 18. In addition, a labyrinth seal and an O-ring are provided in the bearing chamber 16 to seal the rotating shaft. Four seals are formed by the O-ring, the labyrinth seal, the sealing ring 25 and the dog tooth type mechanical seal 24, which greatly improves the sealing performance of the shot blasting machine. Dust and steel shot debris cannot enter the bearing chamber 16, and the service life of the bearing chamber 16 can be increased by more than double.

[0032] See also Figure 4A delivery pipe fixing shoulder 27 is provided on the outer side of the lower end of the steel shot delivery pipe 2, an outer flange 26 is provided on the front end of the directional sleeve 20, the outer flange 26 is arranged on the outer side of the front sealing disk 4, and the delivery pipe fixing shoulder 27 is arranged on the outer side of the outer flange 26. One end of the delivery pipe pressing plate 6 is fixedly connected to the front sealing disk 4 by a pressing plate bolt 7, and the other end of the delivery pipe pressing plate 6 presses the delivery pipe fixing shoulder 27, and a clamping bolt 8 for clamping the outer flange 26 is also provided on the delivery pipe pressing plate 6.

[0033] See also Figure 5 , a pipe fixing structure is also provided on the upper side of the connecting plate 3, and the pipe fixing structure is used to fix the pipe inserted into the steel shot conveying pipe 2. Specifically, the pipe fixing structure includes a pipe fixing seat 29, a bolt seat 28 and a pipe pressing plate 10, the pipe fixing seat 29 and the pipe pressing plate 10 are respectively arranged on both sides of the pipe insertion hole, the two bolt seats 28 are fixed on the connecting plate 3, and the two ends of the pipe pressing plate 10 are connected to the bolt seats 28 by fixing bolts. The pipe fixing seat 29 and the pipe pressing plate 10 are both arc-shaped. The end of the pipe for conveying steel shots is inserted into the steel shot conveying pipe 2 after passing through the connecting plate 3, one side of the pipe is in contact with the pipe fixing seat 29, and the other side of the pipe is pressed by the pipe pressing plate 10, so that the end of the pipe is fixed in the steel shot conveying pipe 2, and the pipe is conveniently fixed and firmly fixed.

[0034] Working process: When connecting, use the adjustment plate 13 to adjust the angle of the steel shot conveying pipe 2. After the adjustment is completed, tighten the adjustment screw 15 and fix the conveying pipe pressing plate 6. The pipe is inserted into the steel shot conveying pipe 2, one side of the pipe is in contact with the pipe fixing seat 29, and the other side of the pipe is pressed by the pipe pressing plate 10. The steel shot enters the shot dividing wheel 19 through the steel shot conveying pipe 2. The steel shot is evenly dispersed under the rotation of the shot dividing wheel 19. Then the steel shot passes through the opening of the directional sleeve 20 and enters between two adjacent blades 23. The steel shot is thrown out of the shot blasting shell 1 under the action of centrifugal force by the rotation of the blades 23.

[0035] The above is only the preferred embodiment of the utility model, and does not limit the utility model in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the utility model without departing from the technical solution of the utility model still belongs to the protection scope of the technical solution of the utility model.

Claims

1. A belt-driven high-efficiency shot blasting machine, characterized in that: It includes a shot blasting shell, a bearing chamber, a pulley, a shot blasting mechanism, a steel shot conveying pipe and a conveying pipe adjustment seat. The shot blasting mechanism is arranged in the shot blasting shell, the bearing chamber is arranged between the pulley and the shot blasting shell, the lower end of the steel shot conveying pipe is rotatably connected to the shot blasting shell, and the conveying pipe adjustment seat is connected between the steel shot conveying pipe and the shot blasting shell; The delivery pipe adjustment seat includes a connecting plate and an adjusting plate, the connecting plate is fixedly connected to the adjusting plate, the connecting plate is fixedly connected to the upper end of the steel shot delivery pipe, and a pipe insertion hole corresponding to the opening of the upper end of the steel shot delivery pipe is opened in the middle of the connecting plate, an arc-shaped adjustment long hole is opened on the adjustment plate, the arc-shaped adjustment long hole is concentrically arranged with the lower end of the steel shot delivery pipe, and the adjustment plate is connected to the shot blasting shell by an adjusting screw passing through the arc-shaped adjustment long hole.

2. The belt-driven high-efficiency shot blasting machine according to claim 1, characterized in that: An arc-shaped adjusting long hole is respectively arranged on both sides of the adjusting plate, and an adjusting screw connected to the shot blasting shell is arranged in each arc-shaped adjusting long hole.

3. The belt-driven high-efficiency shot blasting machine according to claim 1, characterized in that: A flange is fixed on the upper end of the steel shot conveying pipe, and the connecting plate is fixedly connected to the flange by bolts.

4. The belt-driven high-efficiency shot blasting machine according to claim 1, characterized in that: A pipeline fixing structure is also provided on the upper side of the connecting plate, and the pipeline fixing structure is used to fix the pipeline inserted into the steel shot conveying pipe.

5. The belt-driven high-efficiency shot blasting machine according to claim 4, characterized in that: The pipeline fixing structure includes a pipeline fixing seat, a bolt seat and a pipeline pressing plate. The pipeline fixing seat and the pipeline pressing plate are respectively arranged on both sides of the pipeline insertion hole. The two bolt seats are fixed on the connecting plate. The two ends of the pipeline pressing plate are connected to the bolt seats by fixing bolts.

6. The belt-driven high-efficiency shot blasting machine according to claim 5, characterized in that: The pipeline fixing seat and the pipeline pressing plate are both arc-shaped.

7. The belt-driven high-efficiency shot blasting machine according to claim 1, characterized in that: The shot blasting mechanism comprises a shot-splitting wheel, an orientation sleeve and blades. A rotatable impeller body is arranged in the shot blasting housing, a plurality of blades are evenly arranged on the impeller body, the shot-splitting wheel is fixedly connected to the middle part of the impeller body, the orientation sleeve is arranged on the outside of the shot-splitting wheel, the orientation sleeve is fixedly connected to the shot blasting housing, one end of the rotating shaft in the bearing chamber is connected to the shot-splitting wheel, the impeller body is also fixed to one end of the rotating shaft, and the other end of the rotating shaft is connected to the pulley; A labyrinth disk and a rear sealing disk are fixed in the shot blasting shell. The rear sealing disk is arranged around the labyrinth disk. A dog tooth type mechanical seal is arranged between the impeller body and the labyrinth disk.

8. The belt-driven high-efficiency shot blasting machine according to claim 7, characterized in that: A sealing ring is arranged between the labyrinth disk and the root of the impeller body.

9. The belt-driven high-efficiency shot blasting machine according to claim 7, characterized in that: A front sealing disk is fixed on the front side of the shot blasting shell, and the adjusting plate is connected to the front sealing disk through an adjusting screw. A conveying tube fixing shoulder is provided on the outer side of the lower end of the steel shot conveying tube, and an outer flange is provided on the front end of the directional sleeve. The outer flange is arranged on the outer side of the front sealing disk, and the conveying tube fixing shoulder is arranged on the outer side of the outer flange. A conveying tube pressing plate for pressing the conveying tube fixing shoulder is provided on the front sealing disk, and one end of the conveying tube pressing plate is fixedly connected to the front sealing disk through a pressing plate bolt, and the other end of the conveying tube pressing plate presses the conveying tube fixing shoulder, and a pressing bolt for pressing the outer flange is also provided on the conveying tube pressing plate.

10. The belt-driven high-efficiency shot blasting machine according to claim 9, characterized in that: A scale ring is also fixed on the front side of the front sealing disk, and the scale ring is coaxially arranged with the outer flange.