Ultralow-energy-consumption door and window machining equipment
By setting up a lifting adjustment mechanism and replacement head in the door and window processing equipment, the synchronous lifting and cleaning of doors and windows is achieved. Combined with the water circulation system, the problem of high energy consumption in the existing technology is solved, suitable for small-scale production, and ultra-low energy consumption is achieved Doors and window processing.
Patent Information
- Application Number
- CN202420468717.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-12
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-03-12
AI Technical Summary
The energy consumption of many large-scale equipment in the existing door and window processing production is high and is not suitable for the small-scale production and processing requirements.
Design an ultra-low energy consumption door and window processing equipment, by setting up a front and rear adjustment mechanism and a replacement head above the box, the cutting or drilling head can be replaced and the processing position change; the lifting and lowering are provided between the fixed cylinder, the clamp and the telescopic rod. The components are driven to lift and lower the doors and windows simultaneously, and are cleaned by sliding components using roller brushes; a sedimentation tank and collection tank are installed in the box to realize the filtration and recycling of water.
It greatly reduces the trouble of door and window processing by a variety of equipment, reduces energy consumption, and reduces water resource waste, and is suitable for small-scale production and processing enterprises.
Smart Images
Figure CN222134917U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of door and window processing, and specifically relates to processing equipment for ultra-low energy consumption doors and windows. Background Art
[0002] The mechanical equipment required in the process of manufacturing doors and windows is usually called door and window equipment or door and window processing equipment. Including wooden door and window equipment, plastic steel door and window equipment, aluminum door and window equipment and other types of door and window equipment, collectively referred to as door and window equipment. Door and window equipment is the equipment used by door and window companies when producing doors and windows. Due to the different materials of doors and windows, door and window equipment is also different. Common doors and windows on the market are generally: wooden windows, steel windows, plastic steel windows, broken bridge aluminum doors and windows, high-end wood-clad aluminum doors and windows, etc. Regardless of the type of doors and windows, the equipment is generally divided into: cutting equipment, welding equipment, cleaning equipment, milling equipment, stamping equipment, assembly equipment, etc.
[0003] The current door and window processing and production basically consists of a production line composed of a variety of equipment. However, the energy consumption generated by the operation of multiple large-scale equipment is relatively high, which is not suitable for enterprises that need to carry out small-scale production and processing operations.
[0004] In summary, the utility model therefore provides a processing device for ultra-low energy consumption doors and windows to solve the above problems. Utility Model Content
[0005] In view of the deficiencies in the prior art, the purpose of the utility model is to provide an ultra-low energy consumption door and window processing equipment, which has the advantages that, through the front and rear lifting adjustment mechanism arranged on one side above the box body and the replacement head arranged below one end of the front and rear lifting adjustment mechanism, different cutting or punching heads can be replaced according to needs, and different processing positions and orientations can be changed according to processing requirements. A lifting component is arranged between the fixed cylinder and the right clamping plate and the telescopic rod, so that the lifting component can drive the right clamping plate and the left clamping plate to drive the doors and windows to lift synchronously, so that the doors and windows can be located in the water in the box body, and two sliding components are used to drive two roller brushes to clean the upper and lower sides of the doors and windows respectively, which greatly reduces the trouble of needing multiple equipment to process the doors and windows and effectively reduces energy consumption. In addition, a sedimentation tank and a collection tank are arranged at the bottom of the box body. The sedimentation tank can filter the cleaned water and flow it to the collection tank to realize water circulation through a water pump, which effectively reduces the waste of water resources and further achieves the purpose of ultra-low energy consumption. It is more suitable for small-scale production and processing enterprises.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] A processing device for ultra-low energy consumption doors and windows, comprising a box body, a lifting front and rear adjustment mechanism is slidably matched on one side of the upper part of the box body, a replacement head is installed below one end of the lifting front and rear adjustment mechanism, a sedimentation tank and a collection tank are respectively provided at the bottom of the box body, a filter plate is fixed between the sedimentation tank and the collection tank, and a water pump is fixed on the upper side of the collection tank;
[0008] A fixed cylinder is fixed in the middle of the box body, a telescopic rod is installed on the upper side of one end of the fixed cylinder, a hydraulic cylinder is fixed to the upper end of the telescopic rod, a left clamping plate is fixed to one end of the hydraulic cylinder, a right clamping plate is slidably engaged with the right side of the inner wall of the box body, a lifting assembly that is transmission-connected to the right clamping plate and the telescopic rod is installed in the fixed cylinder, sliding assemblies are installed on the front and rear sides of the inner wall of the box body, a roller brush is rotatably engaged with one side of the sliding assembly, and the heights of the two sliding assemblies are staggered.
[0009] By adopting the above technical scheme, through the front and rear lifting adjustment mechanism arranged on the upper side of the box body, and the replacement head arranged below one end of the front and rear lifting adjustment mechanism, different cutting or punching heads can be replaced according to needs, and different processing positions and orientations can be changed according to processing requirements. A lifting component is arranged between the fixed cylinder and the right clamping plate and the telescopic rod, so that the lifting component can drive the right clamping plate and the left clamping plate to drive the doors and windows to lift synchronously, so that the doors and windows can be located in the water in the box body, and two sliding components are used to drive two roller brushes to clean the upper and lower sides of the doors and windows respectively, which greatly reduces the trouble of processing the doors and windows with multiple equipment and effectively reduces energy consumption. In addition, a sedimentation tank and a collection tank are arranged at the bottom of the box body. The sedimentation tank can filter the cleaned water and flow it to the collection tank to realize water circulation through a water pump, which effectively reduces the waste of water resources and further achieves the purpose of ultra-low energy consumption. It is more suitable for small-scale production and processing enterprises.
[0010] The utility model is further configured as follows: an electric guide rail is fixed on one side above the box body, the lifting front and rear adjustment mechanism includes a longitudinal guide rail slidably fitted on the upper side of the electric guide rail, a transverse guide rail slidably fitted on one side of the longitudinal guide rail, the replacement head is slidably fitted on the lower side of the transverse guide rail, and the replacement head is located above the box body.
[0011] By adopting the above technical solution, the front, back, left, right, up, down and vertical positions of the replacement head can be adjusted by setting the electric guide rail, longitudinal guide rail and transverse guide rail, and different cutting or punching heads can be replaced by using the replacement head thread, so that the device can be suitable for cutting and punching operations in different directions, thereby improving the practicability of the device and reducing energy consumption.
[0012] The utility model is further configured as follows: the telescopic rod includes a cylinder body fixed to the upper side of one end of the fixed cylinder, a rod body slidably fitted in the middle of the upper end of the cylinder body, the hydraulic cylinder is fixed to the upper end of the rod body, and a distance is left between the telescopic rod and the left side of the inner wall of the box body.
[0013] By adopting the above technical solution, through the rod body arranged in the cylinder, the cylinder and the rod body can be extended and retracted as needed to change the height of the left clamping plate, thereby realizing the height adjustment of the left clamping plate, and the upper roller brush can be located at the spacing when not in use, effectively avoiding affecting the processing of doors and windows.
[0014] The utility model is further configured as follows: a slide groove is vertically opened in the middle of the right side of the inner wall of the box body, the right clamping plate is slidably fitted on one side of the slide groove, the lifting assembly includes a motor fixed to the middle of the right side of the box body, a rotating shaft fixed to the output end of the motor, two bevel gear assemblies respectively fixed to the two ends of the rotating shaft, and screws respectively fixed to the upper sides of the two bevel gear assemblies, and the rotating shaft and the two bevel gear assemblies are both rotatably fitted inside the fixed cylinder.
[0015] By adopting the above technical solution, bevel gear assemblies are respectively arranged at both ends of the rotating shaft, and the two bevel gear assemblies are used to drive the two screws to rotate synchronously, so that the two screws can synchronously drive the lifting and lowering adjustment of the right clamping plate and the telescopic rod, and then the right clamping plate and the left clamping plate can synchronously drive the doors and windows to lift and lower, making the cleaning of the doors and windows more convenient.
[0016] The utility model is further configured as follows: the bevel gear assembly includes a first bevel gear fixed to the circumferential side of the rotating shaft end, and a second bevel gear rotatably engaged with the inner end of the fixed cylinder, the first bevel gear is meshed with the second bevel gear, and the two screws are respectively threadedly engaged with the middle part of the rod body and the middle part of one side of the right clamping plate.
[0017] By adopting the above technical solution, the first bevel gear is engaged with the second bevel gear to change the rotation direction, thereby driving the two screws to rotate synchronously to achieve synchronous lifting of the right clamping plate and the left clamping plate.
[0018] The utility model is further configured as follows: the sliding assembly includes a strip groove opened on one side of the inner wall of the box body, a screw rod rotatably engaged in the strip groove, a fixed block threadedly engaged with the circumference of the screw rod, a gear rotatably engaged with one side of the fixed block, and a toothed plate fixed to one side of the inner wall of the box body, the toothed plate is located below the strip groove, and the toothed plate is meshed with the gear.
[0019] By adopting the above technical solution, a toothed plate is arranged on one side of the inner wall of the box body, a gear is arranged on one side of the fixed block, and a screw is used to drive the fixed block to slide left and right along the strip groove, so that the fixed block drives the gear on one side to engage with the toothed plate synchronously, and then the gear drives the roller brush to slide left and right while rotating synchronously, thereby achieving cleaning of the surface of doors and windows, making the cleaning cleaner.
[0020] The utility model is further configured as follows: the roller brush is fixed to one side of the gear, the two roller brushes are respectively located on opposite sides of the telescopic rod, the two roller brushes are respectively located on the upper and lower sides of the left clamping plate and the right clamping plate, and a door body is provided on one side of the sedimentation tank.
[0021] By adopting the above technical solution, the two roller brushes can clean the upper and lower sides of the doors and windows respectively, making the cleaning more thorough, and the two roller brushes do not affect the processing of the doors and windows when not in use. In addition, the impurities precipitated in the sedimentation tank can be cleaned through the set door body, and the water in the box can also be drained.
[0022] In summary, the beneficial technical effects of the utility model are:
[0023] By means of a lifting and rearward adjusting mechanism arranged on one side above the box body and a replacement head arranged below one end of the lifting and rearward adjusting mechanism, different cutting or punching heads can be replaced as needed, and different processing positions and orientations can be changed according to processing requirements. A lifting component is arranged between the fixed cylinder and the right clamping plate and the telescopic rod, so that the lifting component can drive the right clamping plate and the left clamping plate to drive the doors and windows to lift synchronously, so that the doors and windows can be located in the water in the box body, and two sliding components are used to drive two roller brushes to clean the upper and lower sides of the doors and windows respectively, which greatly reduces the trouble of processing the doors and windows with multiple equipment and effectively reduces energy consumption. In addition, a sedimentation tank and a collection tank are arranged at the bottom of the box body. The sedimentation tank can filter the cleaned water and flow it to the collection tank to realize water circulation through a water pump, which effectively reduces the waste of water resources and further achieves the purpose of ultra-low energy consumption. It is more suitable for small-scale production and processing enterprises.
[0024] The specific implementation of the utility model is further described in detail below with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] The drawings described below are only some embodiments. For those skilled in the art, other drawings can be obtained based on these drawings without creative work. In the drawings:
[0026] Figure 1 This is a schematic diagram of a three-dimensional structure of a box assembly according to an embodiment of the utility model;
[0027] Figure 2This is a schematic diagram of the cross-sectional structure of the lifting front and rear adjustment mechanism of an embodiment of the utility model;
[0028] Figure 3 This is a schematic diagram of the cross-sectional structure of the collection tank assembly according to one embodiment of the utility model;
[0029] Figure 4 This is a schematic diagram of the cross-sectional structure of the fixed cylinder assembly according to one embodiment of the utility model;
[0030] Figure 5 This is a schematic diagram of the cross-sectional structure of the roller brush assembly according to one embodiment of the utility model;
[0031] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0032] 1. Box body; 2. Electric guide rail; 3. Lifting front and rear adjustment mechanism; 4. Strip groove; 5. Replacement head; 6. Collection tank; 7. Filter plate; 8. Sedimentation tank; 9. Water pump; 10. Motor; 11. Fixed cylinder; 12. Cylinder body; 13. Rod body; 14. Hydraulic cylinder; 15. Left clamping plate; 16. Right clamping plate; 17. Rotating shaft; 18. Bevel gear assembly; 19. Screw; 20. Slide; 21. Tooth plate; 22. Screw; 23. Fixed block; 24. Gear; 25. Roller brush; 26. Door body. DETAILED DESCRIPTION
[0033] The utility model is further described in detail below in conjunction with the accompanying drawings.
[0034] Reference Figure 1-5 , which is an ultra-low energy consumption door and window processing equipment disclosed by the utility model, comprising: a box body 1, a lifting front and rear adjustment mechanism 3 is slidably matched on one side of the upper side of the box body 1, a replacement head 5 is installed below one end of the lifting front and rear adjustment mechanism 3, a sedimentation tank 8 and a collection tank 6 are respectively provided at the bottom of the box body 1, a filter plate 7 is fixed between the sedimentation tank 8 and the collection tank 6, and a water pump 9 is fixed on the upper side of the collection tank 6; a threaded groove is opened in the middle part of the lower end of the replacement head 5, and different cutting heads or punching heads can be replaced through threaded connection.
[0035] A fixed cylinder 11 is fixed in the middle of the box body 1, a telescopic rod is installed on the upper side of one end of the fixed cylinder 11, a hydraulic cylinder 14 is fixed on the upper end of the telescopic rod, a left clamping plate 15 is fixed at one end of the hydraulic cylinder 14, a right clamping plate 16 is slidably matched with the right side of the inner wall of the box body 1, a lifting assembly connected to the right clamping plate 16 and the telescopic rod is installed in the fixed cylinder 11, sliding assemblies are installed on the front and back sides of the inner wall of the box body 1, a roller brush 25 is rotatably matched on one side of the sliding assembly, and the heights of the two sliding assemblies are staggered.
[0036] The application of one aspect of this embodiment is as follows: first, the hydraulic cylinder 14 is started, so that the hydraulic cylinder 14 pushes the left clamping plate 15 to move toward or away from the right clamping plate 16 according to the length of the door and window, and then the left clamping plate 15 and the right clamping plate 16 clamp and fix the door and window, and then the lifting front and rear adjustment mechanism 3 is started, so that the lifting front and rear adjustment mechanism 3 drives the replacement head 5 to cut or punch the door and window, and then the lifting component is started, and the lifting component drives the telescopic rod and the right clamping plate 16 to descend synchronously. At this time, the door and window driven by the right clamping plate 16 and the left clamping plate 15 are located in the water in the box body 1, and then the two sliding components are started, and the two sliding components respectively drive the two roller brushes 25 to roll in the left and right directions, thereby realizing the cleaning of the upper and lower surfaces of the door and window. When the cleaning is completed, the cleaned water will flow into the sedimentation tank 8, and the water in the sedimentation tank 8 will flow into the collection tank 6 for collection after being filtered by the filter plate 7 on one side, and then the water in the collection tank 6 will be discharged into the box body 1 through the water pump 9 for recycling, thereby completing the use of the ultra-low energy consumption door and window processing equipment. It should be noted that all electrical devices involved in this application can be powered by batteries or external power supplies.
[0037] Reference Figure 1-2 In this embodiment, an electric guide rail 2 is fixed on one side above the box 1, and the lifting front and rear adjustment mechanism 3 includes a longitudinal guide rail slidably matched with the upper side of the electric guide rail 2 and a transverse guide rail slidably matched with one side of the longitudinal guide rail. The replacement head 5 is slidably matched with the lower side of the transverse guide rail, and the replacement head 5 is located above the box 1. The electric guide rail 2 is started so that the electric guide rail 2 can drive the longitudinal guide rail to slide in the left and right directions, and then the longitudinal guide rail is started so that the longitudinal guide rail drives the transverse guide rail to slide in the up and down directions, and then the transverse guide rail is started so that the transverse guide rail drives the replacement head 5 to slide in the front and rear directions, thereby realizing multi-directional processing of the replacement head 5.
[0038] Reference Figure 4-5 The telescopic rod of this embodiment includes a cylinder body 12 fixed to the upper side of one end of the fixed cylinder 11, a rod body 13 slidingly matched to the middle part of the upper end of the cylinder body 12, a hydraulic cylinder 14 fixed to the upper end of the rod body 13, and a gap is left between the telescopic rod and the left side of the inner wall of the box body 1. When the rod body 13 slides in the cylinder body 12, the rod body 13 synchronously drives the hydraulic cylinder 14 to perform lifting work.
[0039] Reference Figure 3-4In this embodiment, a slide groove 20 is vertically provided in the middle of the right side of the inner wall of the box body 1, and the right clamping plate 16 is slidably matched with one side of the slide groove 20. The lifting assembly includes a motor 10 fixed to the middle of the right side of the box body 1, a rotating shaft 17 fixed to the output end of the motor 10, two bevel gear assemblies 18 respectively fixed to the two ends of the rotating shaft 17, and screws 19 respectively fixed to the upper sides of the two bevel gear assemblies 18. The rotating shaft 17 and the two bevel gear assemblies 18 are both rotatably matched inside the fixed cylinder 11. When the motor 10 is started, the output end of the motor 10 drives the rotating shaft 17 to rotate, so that the rotating shaft 17 synchronously drives the two bevel gear assemblies 18 to rotate, and then the two bevel gear assemblies 18 respectively drive the two screws 19 to rotate synchronously, so that the two screws 19 are respectively threadedly matched with the right clamping plate 16 and the rod body 13 to drive them to move up and down.
[0040] Reference Figure 3-4 The bevel gear assembly 18 of this embodiment includes a first bevel gear fixed to the circumferential side of the end of the rotating shaft 17, and a second bevel gear rotatably matched with the inner end of the fixed cylinder 11. The first bevel gear is meshed with the second bevel gear, and two screws 19 are respectively threadedly matched with the middle part of the rod body 13 and the middle part of one side of the right clamping plate 16. When the rotating shaft 17 rotates, the two first bevel gears are synchronously driven to rotate, and then the two first bevel gears are respectively meshed with the two second bevel gears, so that the meshing of the two second bevel gears drives the screws 19 to rotate respectively, so that one of the screws 19 is threadedly matched with the right clamping plate 16 to drive it to slide and match one side of the slide groove 20 for lifting and lowering, and the other screw 19 is threadedly matched with the middle part of the rod body 13 to drive it to slide and match in the cylinder body 12 for lifting and lowering.
[0041] Reference Figure 2-3 The sliding assembly of this embodiment includes a strip groove 4 opened on one side of the inner wall of the box body 1, a screw rod 22 rotatably matched in the strip groove 4, a fixing block 23 threadedly matched on the side of the screw rod 22, a gear 24 rotatably matched on one side of the fixing block 23, and a tooth plate 21 fixed to one side of the inner wall of the box body 1, the tooth plate 21 is located below the strip groove 4, and the tooth plate 21 is meshed with the gear 24. The two screw rods 22 can be driven by an external power supply or a motor. First, the screw rod 22 is rotated, and the screw rod 22 and the fixing block 23 are threadedly matched to drive it to slide in the strip groove 4, and then the gear 24 on one side of the fixing block 23 moves synchronously. When the gear 24 moves left and right, it meshes with the tooth plate 21 to realize rotation, so that the gear 24 drives the roller brush 25 to rotate synchronously when sliding left and right.
[0042] Reference Figure 4-5In this embodiment, the roller brush 25 is fixed to one side of the gear 24, and the two roller brushes 25 are respectively located on opposite sides of the telescopic rod, and the two roller brushes 25 are respectively located on the upper and lower sides of the left clamping plate 15 and the right clamping plate 16, and a door body 26 is provided on one side of the sedimentation tank 8. When the two roller brushes 25 are in use, the two roller brushes 25 are respectively located on the upper and lower sides of the left clamping plate 15 and the right clamping plate 16 to clean the doors and windows therebetween, and when the two roller brushes 25 are not in use, the two roller brushes 25 are located on opposite sides of the telescopic rod.
[0043] The above-mentioned embodiments may be combined with each other.
[0044] The embodiments of this specific implementation method are all preferred embodiments of the utility model, and are not intended to limit the protection scope of the utility model. Therefore, all equivalent changes made based on the structure, shape, and principle of the utility model should be included in the protection scope of the utility model.
Claims
1. A processing device for ultra-low energy consumption doors and windows, comprising: The box body (1) is characterized in that a lifting front and rear adjustment mechanism (3) is slidably matched on one side of the upper part of the box body (1), a replacement head (5) is installed below one end of the lifting front and rear adjustment mechanism (3), a sedimentation tank (8) and a collection tank (6) are respectively provided at the bottom of the box body (1), a filter plate (7) is fixed between the sedimentation tank (8) and the collection tank (6), and a water pump (9) is fixed on the upper side of the collection tank (6); A fixed cylinder (11) is fixed in the middle of the box body (1), a telescopic rod is installed on the upper side of one end of the fixed cylinder (11), a hydraulic cylinder (14) is fixed on the upper end of the telescopic rod, a left clamping plate (15) is fixed on one end of the hydraulic cylinder (14), a right clamping plate (16) is slidably engaged with the right side of the inner wall of the box body (1), a lifting component connected to the right clamping plate (16) and the telescopic rod is installed in the fixed cylinder (11), sliding components are installed on the front and rear sides of the inner wall of the box body (1), a roller brush (25) is rotatably engaged with one side of the sliding component, and the heights of the two sliding components are staggered.
2. The ultra-low energy consumption door and window processing equipment according to claim 1 is characterized in that: An electric guide rail (2) is fixed to one side above the box body (1); the lifting front and rear adjustment mechanism (3) comprises a longitudinal guide rail slidably fitted on the upper side of the electric guide rail (2) and a transverse guide rail slidably fitted on one side of the longitudinal guide rail; the replacement head (5) is slidably fitted on the lower side of the transverse guide rail; and the replacement head (5) is located above the box body (1).
3. The ultra-low energy consumption door and window processing equipment according to claim 1 is characterized in that: The telescopic rod comprises a cylinder body (12) fixed to the upper side of one end of the fixed cylinder (11), and a rod body (13) slidably fitted in the middle of the upper end of the cylinder body (12); the hydraulic cylinder (14) is fixed to the upper end of the rod body (13); and a distance is left between the telescopic rod and the left side of the inner wall of the box body (1).
4. The ultra-low energy consumption door and window processing equipment according to claim 3 is characterized in that: A slide groove (20) is vertically opened in the middle of the right side of the inner wall of the box body (1), and the right clamping plate (16) is slidably matched with one side of the slide groove (20). The lifting assembly comprises a motor (10) fixed to the middle of the right side of the box body (1), a rotating shaft (17) fixed to the output end of the motor (10), two bevel gear assemblies (18) respectively fixed to the two ends of the rotating shaft (17), and screws (19) respectively fixed to the upper sides of the two bevel gear assemblies (18). The rotating shaft (17) and the two bevel gear assemblies (18) are both rotatably matched inside the fixed cylinder (11).
5. The ultra-low energy consumption door and window processing equipment according to claim 4, characterized in that: The bevel gear assembly (18) comprises a first bevel gear fixed to the circumferential side of the end of the rotating shaft (17), and a second bevel gear rotatably engaged with the inner end of the fixed cylinder (11), the first bevel gear meshing with the second bevel gear, and the two screw rods (19) respectively engage with the middle part of the rod body (13) and the middle part of one side of the right clamping plate (16) by threads.
6. The ultra-low energy consumption door and window processing equipment according to claim 1, characterized in that: The sliding assembly comprises a strip groove (4) opened on one side of the inner wall of the box body (1), a screw rod (22) rotatably engaged in the strip groove (4), a fixing block (23) threadedly engaged on the circumference of the screw rod (22), a gear (24) rotatably engaged on one side of the fixing block (23), and a toothed plate (21) fixed on one side of the inner wall of the box body (1), wherein the toothed plate (21) is located below the strip groove (4), and the toothed plate (21) meshes with the gear (24).
7. The ultra-low energy consumption door and window processing equipment according to claim 6, characterized in that: The roller brush (25) is fixed to one side of the gear (24), the two roller brushes (25) are respectively located on opposite sides of the telescopic rod, the two roller brushes (25) are respectively located on the upper and lower sides of the left clamping plate (15) and the right clamping plate (16), and a door body (26) is provided on one side of the sedimentation tank (8).