Mixing production device based on carbon fiber and glass fiber reinforced resin composite material

By using roller vertical plate and lifting slide structure extrusion rollers in the carbon fiber and glass fiber reinforced resin composite production device to perform mixed production of carbon fiber and glass fiber, low production efficiency and poor space utilization in the prior art are solved. The problem of efficient mixed production is achieved.

CN222135541UActive Publication Date: 2024-12-10ZHUHAI JINBO COMPOSITE MATERIAL CO LTD
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Patent Information

Application Number
CN202420328497.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-21
Publication Date
2024-12-10
Estimated Expiration
2034-02-21

AI Technical Summary

Technical Problem

In the production process of existing carbon fiber and glass fiber reinforced resin composite materials, the lamination method leads to low production space utilization efficiency and low production efficiency.

Method used

A mixed production device based on carbon fiber and glass fiber reinforced resin composite material was designed. The mixed production of carbon fiber and glass fiber was carried out using roller vertical plate and lifting slider structure. The electric telescopic rod and linkage slider are adjusted. The relative distance of the extrusion rollers enables extrusion mixing and resin coating and synchronous rotation using the coating assembly.

Benefits of technology

It significantly reduces the space occupancy rate and improves production efficiency. It reduces space occupancy compared with the planar stacking and mixing method, and the production efficiency is significantly improved compared with the layer-by-layer stacking method.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a mixed production device based on carbon fiber and glass fiber reinforced resin composite materials, which relates to the technical field of composite material production devices and comprises a support base, rolling shaft vertical plates are vertically and fixedly connected to two ends of the top surface of the support base, and lifting slide rails are arranged between adjacent side walls of the two rolling shaft vertical plates. Two extrusion rollers are arranged between the two rolling shaft vertical plates, and under the condition that mutual extrusion acting force is applied between the two extrusion rollers, extrusion of a carbon fiber and glass fiber mixed material can be achieved, so that mixed production of the carbon fiber and glass fiber mixed material of the device is achieved, and the production efficiency of the device is improved. Compared with a plane stacking and mixing mode, a rolling shaft rolling and extruding mode has the advantages that the space occupancy rate is obviously reduced, and compared with a layer-by-layer stacking mode, the production efficiency can be obviously improved through synchronous rolling, extruding and mixing of the carbon fibers and the glass fibers, so that the practicability of the device is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of composite material production devices, and more specifically, to a mixed production device based on carbon fiber and glass fiber reinforced resin composite materials. Background Art

[0002] Carbon fiber refers to high-strength and high-modulus fiber with a carbon content of more than 90%. It is made of acrylic and viscose fibers and is made through high-temperature oxidation and carbonization. Glass fiber is an inorganic non-metallic material with excellent performance and comes in many varieties. Its advantages are good insulation, strong heat resistance, good corrosion resistance, and high mechanical strength, but its disadvantages are brittleness and poor wear resistance. Carbon fiber and glass fiber are both commonly used reinforcing materials in reinforced composite materials. After being compounded with a resin matrix, they can significantly improve the strength, stiffness, durability and other properties of the material.

[0003] In the prior art, the production process of carbon fiber and glass fiber reinforced resin composite materials usually adopts a layered laying method, in which a single layer of carbon fiber or glass fiber is laid on a plane, and then a resin matrix is ​​coated thereon, and then glass fiber or carbon fiber is laid on the resin to achieve the production of carbon fiber and glass fiber reinforced resin composite materials.

[0004] However, in the stacking production method, the platform occupies a relatively large space volume, resulting in poor utilization efficiency of the production space, and the layer-by-layer stacking production method will result in low production efficiency of the device for carbon fiber and glass fiber reinforced resin composite materials. Based on the above problems, we provide a hybrid production device based on carbon fiber and glass fiber reinforced resin composite materials. Utility Model Content

[0005] In order to solve the problems raised in the above background technology, the utility model provides a hybrid production device based on carbon fiber and glass fiber reinforced resin composite materials.

[0006] The hybrid production device based on carbon fiber and glass fiber reinforced resin composite material provided by the utility model adopts the following technical scheme:

[0007] A hybrid production device based on carbon fiber and glass fiber reinforced resin composite materials, including a bracket base, both ends of the top surface of the bracket base are vertically fixed with roller vertical plates, a lifting slide rail is opened between the adjacent side walls of the two roller vertical plates, an extrusion roller is arranged between the two roller vertical plates, the number of the extrusion rollers is two, the two ends of the shaft rods of the two extrusion rollers are respectively slidably installed inside the two lifting slide rails, both ends of the two extrusion rollers are provided with adjustment components, the adjustment components are used for lifting and lowering the extrusion rollers, the side walls at both ends of the bracket base are fixed with L-shaped brackets, a coating component is arranged between the adjacent side walls of the two L-shaped brackets, and the coating component is used for resin coating.

[0008] Preferably, the adjustment component includes an electric telescopic rod, one end of which is fixed to the side wall of the roller vertical plate through a bracket, the electric telescopic rod is horizontally arranged, the other end of the electric telescopic rod is fixedly connected to a linkage slider, the side wall of the linkage slider is fixedly connected to a linkage shaft rod, two linkage rods are clamped on the outer wall of the linkage shaft rod, and one end of the two linkage rods is respectively clamped with one end of the shaft rod of the two extrusion rollers.

[0009] Preferably, the coating assembly includes a shaft cover, both ends of which are respectively fixedly connected to adjacent side walls of two L-shaped brackets, a material receiving port is installed at the center of one side of the shaft cover, and two coating rollers are installed inside the shaft cover through the shaft, and the outer walls of the two coating rollers respectively protrude from the upper and lower openings of the shaft cover.

[0010] Preferably, one end of the shaft of the two coating rollers passes through the outer wall of one of the L-shaped brackets, one end of the two L-shaped brackets is fixedly connected to a gear, and the two gears are meshed with each other.

[0011] Preferably, a motor is fixedly connected to the side wall of the L-shaped bracket via the bracket, and an output shaft of the motor is fixedly connected to a rotating shaft of one of the gears.

[0012] Preferably, the side walls of the two L-shaped brackets are provided with horizontal tracks, and the inner walls of the two horizontal tracks are respectively engaged with the outer wall grooves of the two linkage sliders.

[0013] In summary, the utility model includes the following beneficial technical effects:

[0014] In the process of mixed production of carbon fiber and glass fiber mixed materials, the carbon fiber raw materials and the glass fiber raw materials are respectively passed through the upper and lower openings of the coating component to be coated with a resin matrix, and then passed between two extrusion rollers. Since the two extrusion rollers can adjust the relative distance between the shafts within the track range of the lifting slide rail, the carbon fiber and glass fiber mixed materials can be extruded when a mutual extrusion force is applied between the two extrusion rollers, so as to realize the mixed production of carbon fiber and glass fiber mixed materials in the device. The roller rolling extrusion method significantly reduces the space occupancy rate compared with the plane stacking mixing method, and the synchronous rolling extrusion and mixing of carbon fiber and glass fiber can significantly improve the production efficiency compared with the layer-by-layer stacking method, so as to increase the practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic structural diagram of a hybrid production device based on carbon fiber and glass fiber reinforced resin composite materials in an embodiment of the utility model;

[0016] Figure 2 It is a structural schematic diagram of the bracket base in the embodiment of the utility model;

[0017] Figure 3 It is a schematic diagram of the structure of the squeezing roller in the embodiment of the utility model;

[0018] Figure 4 It is a structural schematic diagram of a linkage slider in an embodiment of the utility model;

[0019] Figure 5 It is a schematic diagram of the disassembled structure of the coating component in the embodiment of the utility model.

[0020] Explanation of the reference numerals: 1. bracket base; 11. roller riser; 12. lifting slide rail; 2. extrusion roller; 3. adjustment assembly; 13. L-shaped bracket; 4. coating assembly; 31. electric telescopic rod; 32. linkage slider; 33. linkage shaft rod; 34. linkage rod; 41. shaft rod cover; 42. material receiving port; 43. coating roller; 44. gear; 45. motor; 14. horizontal track. DETAILED DESCRIPTION

[0021] The following is combined with Figures 1 to 5 The utility model is described in further detail.

[0022] It should be noted that the drawings are schematic and not to scale. For the sake of clarity and convenience, the relative sizes and proportions of the parts shown in the drawings are exaggerated or reduced in size, and any size is only illustrative and not restrictive. In addition, the same reference symbol is used for the same structure, element or accessory appearing in more than two figures to reflect similar features.

[0023] The utility model embodiment discloses a hybrid production device based on carbon fiber and glass fiber reinforced resin composite materials. Figures 1 to 5 A hybrid production device based on carbon fiber and glass fiber reinforced resin composite materials includes a bracket base 1, both ends of the top surface of the bracket base 1 are vertically fixed with roller vertical plates 11, and a lifting slide rail 12 is provided between the adjacent side walls of the two roller vertical plates 11. An extrusion roller 2 is arranged between the two roller vertical plates 11. The number of the extrusion rollers 2 is two, and the two ends of the shaft rods of the two extrusion rollers 2 are respectively slidably installed inside the two lifting slide rails 12. Both ends of the two extrusion rollers 2 are provided with adjustment components 3, and the adjustment components 3 are used for lifting and lowering the extrusion rollers 2. L-shaped brackets 13 are fixedly connected to the side walls of the bracket base 1 at both ends, and a coating component 4 is arranged between the adjacent side walls of the two L-shaped brackets 13, and the coating component 4 is used for resin coating.

[0024] Specifically, on the bracket base 1, the two ends of the shafts of the two squeezing rollers 2 are respectively installed with the inner wall of the lifting slide rail 12 opened by the roller vertical plate 11. In the process of mixed production of carbon fiber and glass fiber mixed materials, the carbon fiber raw material and the glass fiber raw material are respectively passed through the upper and lower openings of the coating component 4 to be coated with the resin matrix, and then passed between the two squeezing rollers 2. Since the two squeezing rollers 2 can adjust the relative distance between the shafts within the track range of the lifting slide rail 12, the carbon fiber and glass fiber mixed material can be extruded when a mutual squeezing force is applied between the two squeezing rollers 2, so as to realize the mixed production of carbon fiber and glass fiber mixed materials in the device. The roller rolling extrusion method significantly reduces the space occupancy rate compared with the plane stacking mixing method, and the synchronous rolling extrusion and mixing of carbon fiber and glass fiber can significantly improve the production efficiency compared with the layer-by-layer stacking method, so as to increase the practicality of the device, wherein the adjustment component 3 is a structure for adjusting the relative spacing between the two squeezing rollers 2 in the device.

[0025] Reference Figure 1 , Figure 3 as well as Figure 4 The adjustment component 3 includes an electric telescopic rod 31, one end of which is fixed to the side wall of the roller vertical plate 11 through a bracket, and the electric telescopic rod 31 is horizontally arranged. The other end of the electric telescopic rod 31 is fixedly connected to a linkage slider 32, and the side wall of the linkage slider 32 is fixedly connected to a linkage shaft rod 33. Two linkage rods 34 are clamped on the outer wall of the linkage shaft rod 33, and one end of the two linkage rods 34 is respectively clamped with one end of the shaft rod of the two squeezing rollers 2.

[0026] Specifically, when the two squeezing rollers 2 need to squeeze each other, the electric telescopic rod 31 is controlled to expand. At this time, the linkage slider 32 moves in the direction away from the position of the squeezing roller 2, and because the linkage rod 34 connects the squeezing roller 2 and the linkage shaft 33, the two squeezing rollers 2 can squeeze each other. Conversely, the two can be controlled to move away from each other by contracting the electric telescopic rod 31.

[0027] Reference Figure 1 as well as Figure 5 The coating assembly 4 includes a shaft cover 41, both ends of which are fixedly connected to adjacent side walls of two L-shaped brackets 13, a material receiving port 42 is installed at the center of one side of the shaft cover 41, and two coating rollers 43 are installed inside the shaft cover 41 through the shaft, and the outer walls of the two coating rollers 43 protrude from the upper and lower openings of the shaft cover 41 respectively.

[0028] Specifically, the resin matrix is ​​connected to the material receiving port 42 through a pipeline and enters the interior of the shaft cover 41 , and when the two coating rollers 43 are in contact with the carbon fiber and the glass fiber respectively, the coating of the resin matrix thereon can be achieved through the rotation of the coating rollers 43 .

[0029] Reference Figure 1 , Figure 2 as well as Figure 5 One end of the shaft of the two coating rollers 43 passes through the outer wall of one of the L-shaped brackets 13, and one end of the two L-shaped brackets 13 is fixedly connected to a gear 44, and the two gears 44 are meshed with each other.

[0030] Specifically, the two coating rollers 43 are meshed with each other by the gears 44 thereon, so that the two coating rollers 43 can rotate synchronously and in opposite directions, thereby enabling the carbon fibers and the glass fibers to be coated synchronously.

[0031] Reference Figure 1 as well as Figure 5 A motor 45 is fixedly connected to the side wall of the L-shaped bracket 13 through the bracket, and the output shaft of the motor 45 is fixedly connected to the rotating shaft of one of the gears 44.

[0032] Specifically, the motor 45 is installed to provide output force for the rotation of the gear 44 to control the rotation speed of the coating roller 43 and control the coating efficiency of the carbon fiber and the glass fiber.

[0033] Reference Figure 2 and Figure 4 The side walls of the two L-shaped brackets 13 are provided with horizontal tracks 14 , and the inner walls of the two horizontal tracks 14 are respectively engaged with the outer wall grooves of the two linkage sliders 32 .

[0034] Specifically, by engaging the horizontal rail 14 on the L-shaped bracket 13 with the groove on the linkage slider 32 , the adjustment assembly 3 and the squeezing roller 2 can be supported to a certain extent without affecting their horizontal movement, thereby increasing the structural stability of the device.

[0035] The standard parts used in the utility model can all be purchased from the market, and special-shaped parts can be customized according to the instructions and the drawings. The specific connection methods of each part adopt the conventional means such as mature bolts, rivets, welding, etc. in the existing technology. The machinery, parts and equipment all adopt the conventional models in the existing technology, and the circuit connection adopts the conventional connection method in the existing technology, which will not be described in detail here.

[0036] The implementation principle of the mixed production device of carbon fiber and glass fiber reinforced resin composite materials according to the embodiment of the utility model is as follows: on the bracket base 1, the two ends of the shaft rods of the two squeezing rollers 2 are respectively installed in cooperation with the inner wall of the lifting slide rail 12 opened by the roller vertical plate 11. In the process of mixed production of carbon fiber and glass fiber mixed materials, the carbon fiber raw material and the glass fiber raw material are respectively passed through the upper and lower openings of the coating component 4 to be coated with the resin matrix, and then passed between the two squeezing rollers 2. Since the relative distance between the shaft rods of the two squeezing rollers 2 can be adjusted within the track range of the lifting slide rail 12, the carbon fiber and glass fiber mixed material can be squeezed when a mutual squeezing force is applied between the two squeezing rollers 2, so as to realize the mixed production of carbon fiber and glass fiber mixed materials of the device. When the two squeezing rollers 2 need to extrude each other, the electric telescopic rod 31 is controlled to expand, and the linkage slider 32 moves in the direction away from the position of the squeezing roller 2, and because the linkage rod 34 connects the squeezing roller 2 and the linkage shaft rod 33, the two squeezing rollers 2 can squeeze each other, and vice versa, the two can be controlled to move away from each other by contracting the electric telescopic rod 31. The resin matrix is ​​connected to the material receiving port 42 through a pipeline and enters the interior of the shaft rod cover 41, and when the two coating rollers 43 are in contact with the carbon fiber and the glass fiber respectively, the coating of the resin matrix thereon can be achieved by the rotation of the coating rollers 43. The two coating rollers 43 are meshed with each other through the gears 44 thereon, so that the two coating rollers 43 can rotate synchronously in the opposite direction, thereby allowing the carbon fiber and the glass fiber to be coated synchronously, and the output force is provided for the rotation of the gear 44 through the installation of the motor 45. The mutual engagement between the horizontal track 14 on the L-shaped bracket 13 and the groove on the linkage slider 32 can play a certain supporting role on the adjustment component 3 and the squeezing roller 2 without affecting their horizontal movement.

[0037] Finally, a few points should be explained: First, in the description of the present utility model, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change;

[0038] Secondly: In the drawings of the embodiments disclosed in the present utility model, only the structures related to the embodiments disclosed in the present utility model are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;

[0039] Finally: The above are only preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the protection scope of the present utility model.

Claims

1. Hybrid production device based on carbon fiber and glass fiber reinforced resin composite materials, Features: The invention comprises a support base (1), wherein both ends of the top surface of the support base (1) are vertically fixedly connected with roller vertical plates (11), a lifting slide rail (12) is provided between the adjacent side walls of the two roller vertical plates (11), an extrusion roller (2) is arranged between the two roller vertical plates (11), the number of the extrusion rollers (2) is two, the two ends of the shaft rods of the two extrusion rollers (2) are respectively slidably installed inside the two lifting slide rails (12), both ends of the two extrusion rollers (2) are provided with adjustment components (3), the adjustment components (3) are used for lifting and lowering the extrusion rollers (2), the side walls at both ends of the support base (1) are fixedly connected with L-shaped brackets (13), a coating component (4) is arranged between the adjacent side walls of the two L-shaped brackets (13), and the coating component (4) is used for resin coating.

2. The hybrid production device based on carbon fiber and glass fiber reinforced resin composite material according to claim 1, Features: The adjustment component (3) comprises an electric telescopic rod (31), one end of which is fixed to the side wall of the roller vertical plate (11) through a bracket, and the electric telescopic rod (31) is arranged horizontally. The other end of the electric telescopic rod (31) is fixedly connected to a linkage slider (32), and the side wall of the linkage slider (32) is fixedly connected to a linkage shaft rod (33). Two linkage rods (34) are clamped on the outer wall of the linkage shaft rod (33), and one end of the two linkage rods (34) is respectively clamped with one end of the shaft rods of the two squeezing rollers (2).

3. The hybrid production device based on carbon fiber and glass fiber reinforced resin composite material according to claim 2, Features: The coating assembly (4) comprises a shaft cover (41), the two ends of which are respectively fixedly connected to the adjacent side walls of the two L-shaped brackets (13), a material receiving port (42) is installed at the center of one side of the shaft cover (41), and two coating rollers (43) are installed inside the shaft cover (41) through the shaft, and the outer walls of the two coating rollers (43) respectively protrude from the upper and lower openings of the shaft cover (41).

4. The hybrid production device based on carbon fiber and glass fiber reinforced resin composite material according to claim 3, Features: One end of the shaft of the two coating rollers (43) passes through the outer wall of one of the L-shaped brackets (13); one end of the two L-shaped brackets (13) is fixedly connected with a gear (44); the two gears (44) are meshed with each other.

5. The hybrid production device based on carbon fiber and glass fiber reinforced resin composite material according to claim 4, Features: A motor (45) is fixedly connected to the side wall of the L-shaped bracket (13) via the bracket, and an output shaft of the motor (45) is fixedly connected to a rotating shaft of one of the gears (44).

6. The hybrid production device based on carbon fiber and glass fiber reinforced resin composite material according to claim 5, Features: The side walls of the two L-shaped brackets (13) are each provided with a horizontal track (14), and the inner walls of the two horizontal tracks (14) are respectively engaged with the outer wall grooves of the two linkage slide blocks (32).