Automatic mold shaking device
By designing an automatic mold shake device, the driving components are used to drive the moving movement of the shake mold push plate to achieve accurate mold shake of the mold, solving the high cost and low efficiency problems caused by manual mold shake, and improving production efficiency and quality.
Patent Information
- Application Number
- CN202323257574.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-11-30
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2033-11-30
AI Technical Summary
In the prior art, artificial shaking has high labor costs, high labor intensity, low production efficiency and different mold shaking effects in the manufacturing process of shoemaking and furniture, so the production quality cannot be guaranteed.
An automatic mold shake device is designed, including a base, a mold opening and closing mechanism and a mold drive mechanism. By adjusting the moving action of the mold push plate of the driving component, it drives the mold opening and closing mechanism to rotate about the axis to achieve accurate and adjustable molds. The amplitude and speed of the front and rear shaking molds are replaced by the manual shaking molds.
It effectively reduces labor intensity, saves labor costs, improves production efficiency and quality, and achieves high degree of automation and strong continuous work stability.
Smart Images

Figure CN222135703U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of molding die equipment, in particular to an automatic mold shaking device. Background Art
[0002] In the manufacturing fields of shoes, furniture, home appliances, etc., thermoplastic materials such as polyurethane (PU) are mainly used as raw materials and thermoplastic molding is carried out through molds. After the raw materials are placed in the mold, they need to be shaken so that the raw materials can be evenly dispersed in all spaces in the mold. The quality of the shaking mold determines the quality of the product. However, the existing production process mainly adopts the manual shaking mold method, which not only has high labor costs and high labor intensity, but also low production efficiency, and the shaking mold effect varies from person to person, is relatively random, and cannot guarantee the production quality, which has certain limitations. Utility Model Content
[0003] The technical problem to be solved by the utility model is to overcome the deficiencies in the prior art and provide an automatic mold shaking device which has a high degree of automation, strong continuous working stability and can effectively improve production efficiency and production quality.
[0004] In order to solve the above technical problems, the utility model adopts the following technical solutions:
[0005] An automatic mold swinging device comprises a base, a mold opening and closing mechanism rotatably arranged on the base, and a mold swinging driving mechanism arranged on the base for driving the mold opening and closing mechanism to rotate around an axis on the base;
[0006] The rocking mold driving mechanism includes a rocking mold push plate movably arranged on the base and a driving component arranged on the base for driving the rocking mold push plate to reciprocate. The rocking mold push plate is connected to the mold opening and closing mechanism to drive the mold opening and closing mechanism to rotate around the axis through the movement of the rocking mold push plate.
[0007] As a further improvement of the above technical solution:
[0008] The rocking mold push plate is slidably connected to the base through a sliding connection mechanism. The sliding connection mechanism includes a slide rail and a slider. The slide rail is fixedly connected to the base, and the rocking mold push plate is fixedly connected to a group of the sliders.
[0009] The driving assembly is slidably connected to the base through the sliding connection mechanism. The driving assembly includes a first driving cylinder and a second driving cylinder arranged in opposite directions. The cylinder bodies of the first driving cylinder and the second driving cylinder are fixedly connected to another group of sliding blocks. The piston rod of the first driving cylinder is connected to the rocking mold push plate, and the piston rod of the second driving cylinder is connected to the base.
[0010] The rocking mold push plate is provided with an adjusting screw for adjusting the rotation angle of the mold opening and closing mechanism.
[0011] The mold opening and closing mechanism includes a mold base hingedly connected to the base, a lower mold fixedly connected to the mold base, an upper mold hingedly connected to the lower mold, and a rocker drive assembly arranged on the mold base for driving the upper mold to rotate around an axis on the lower mold.
[0012] The mold base is connected to the rocking mold push plate via a first sliding connection mechanism, which includes a first pin shaft arranged on the mold base and a first guide groove arranged on the rocking mold push plate, and the first pin shaft is arranged through the first guide groove.
[0013] The rocker arm driving assembly includes a first rocker arm, a second rocker arm, a pressure arm, an upper mold pull rod and a third driving cylinder. The pressure arm is hingedly connected to the mold base, the first rocker arm is hingedly connected to the mold base, one end of the first rocker arm is hingedly connected to the piston rod of the third driving cylinder, the other end of the first rocker arm is hingedly connected to one end of the second rocker arm, the other end of the second rocker arm is hingedly connected to the pressure arm, one end of the upper mold pull rod is connected to the pressure arm, and the other end of the upper mold pull rod is hingedly connected to the upper mold.
[0014] The upper die pull rod is connected to the pressure arm via a second sliding connection mechanism, which includes a second pin shaft arranged on the upper die pull rod and a second guide groove arranged on the pressure arm, and the second pin shaft passes through the second guide groove.
[0015] The pressure arm is provided with a limiting protrusion for abutting against the second rocker arm.
[0016] Compared with the prior art, the advantages of the utility model are:
[0017] The automatic mold shaking device of the utility model comprises a base, a mold opening and closing mechanism and a mold shaking driving mechanism, wherein the mold opening and closing mechanism is provided with a mold for performing thermoplastic compression molding, and the amplitude and speed of the reciprocating movement of the mold shaking push plate are adjusted and controlled by the driving component, so as to drive the mold opening and closing mechanism to rotate around the axis, thereby realizing the precisely adjustable forward and backward mold shaking amplitude and speed, and the mold can be reset to the flat mold state after shaking, so as to open the mold and take out the workpiece, thereby replacing the working mode of manually shaking the mold in the prior art, which can not only effectively reduce the labor intensity and save the labor cost, but also has a high degree of automation and strong continuous working stability, and can effectively improve the production efficiency and production quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a structural schematic diagram of the automatic mold shaking device in the flat mold state.
[0019] Figure 2 It is a structural schematic diagram of the automatic rocking mold device in the forward rocking state.
[0020] Figure 3 It is a structural schematic diagram of the automatic rocking mold device in the rear rocking state.
[0021] Figure 4 It is a structural schematic diagram of the mold opening and closing mechanism in the mold opening state.
[0022] Figure 5 It is a three-dimensional structural schematic diagram of the automatic rocking mold device in the rear rocking state.
[0023] Figure 6 It is a schematic diagram of the three-dimensional structure from another angle when the automatic rocking mold device is in the rear rocking state.
[0024] Figure 7 for Figure 6 Enlarged view of detail A.
[0025] Legend:
[0026] 1. Base; 2. Mold opening and closing mechanism; 201. Mold base; 202. Lower mold; 203. Upper mold; 204. Rocker arm drive assembly; 2041. First rocker arm; 2042. Second rocker arm; 2043. Press arm; 2044. Upper mold pull rod; 2045. Third drive cylinder; 3. Rocker mold drive mechanism; 301. Rocker mold push plate; 302. Drive assembly; 3021. First drive cylinder; 3022. Second drive cylinder; 4. Sliding connection mechanism; 401. Slide rail; 402. Sliding block; 5. Adjusting screw; 6. First sliding connection mechanism; 601. First pin shaft; 602. First guide groove; 7. Second sliding connection mechanism; 701. Second pin shaft; 702. Second guide groove; 8. Limiting protrusion. DETAILED DESCRIPTION
[0027] The present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments.
[0028] like Figures 1 to 3As shown, the automatic rocking mold device of this embodiment includes a base 1, a mold opening and closing mechanism 2 rotatably arranged on the base 1, and a rocking mold driving mechanism 3 arranged on the base 1 for driving the mold opening and closing mechanism 2 to rotate around the axis on the base 1; the rocking mold driving mechanism 3 includes a rocking mold push plate 301 movably arranged on the base 1 and a driving component 302 arranged on the base 1 for driving the rocking mold push plate 301 to reciprocate, and the rocking mold push plate 301 is connected to the mold opening and closing mechanism 2 so that the mold opening and closing mechanism 2 is driven to rotate around the axis through the moving action of the rocking mold push plate 301. The automatic mold shaking device includes a base 1, a mold opening and closing mechanism 2 and a mold shaking drive mechanism 3, wherein the mold opening and closing mechanism 2 is provided with a mold for thermoplastic compression molding, and the amplitude and speed of the reciprocating movement of the mold shaking push plate 301 are adjusted and controlled by the drive component 302, so as to drive the mold opening and closing mechanism 2 to rotate around the axis, thereby realizing the precise and adjustable mold shaking amplitude and speed forward and backward. After shaking the mold, the mold can be reset to the flat mold state, the mold can be opened to take out the workpiece, which replaces the working method of manually shaking the mold in the prior art, which can not only effectively reduce labor intensity and save labor costs, but also has a high degree of automation and strong continuous working stability, and can effectively improve production efficiency and production quality.
[0029] Preferably, the rocking mold push plate 301 is slidably connected to the base 1 through a sliding connection mechanism 4, and the sliding connection mechanism 4 includes a slide rail 401 and a slider 402. The slide rail 401 is fixedly connected to the base 1, and the rocking mold push plate 301 is fixedly connected to a group of sliders 402. In this embodiment, the sliding connection mechanism 4 adopts the form of a slider 402 slidingly connected to the slide rail 401, which has the advantages of simple structure, convenient and fast installation and disassembly process, and good operation stability. Specifically, the slide rail 401 is arranged on the base 1 along the horizontal direction, that is, the rocking mold push plate 301 reciprocates along the horizontal direction to realize linear rocking.
[0030] Preferably, the driving assembly 302 is slidably connected to the base 1 through the sliding connection mechanism 4. The driving assembly 302 includes a first driving cylinder 3021 and a second driving cylinder 3022 arranged in opposite directions. The cylinder bodies of the first driving cylinder 3021 and the second driving cylinder 3022 are both fixedly connected to another group of sliders 402. The piston rod of the first driving cylinder 3021 is connected to the rocking mold push plate 301, and the piston rod of the second driving cylinder 3022 is connected to the base 1. In this embodiment, the cylinder bodies of the first driving cylinder 3021 and the second driving cylinder 3022 are both fixedly connected to the same group of sliders 402, that is, the first driving cylinder 3021 and the second driving cylinder 3022 can move relative to the base 1. When the mold opening and closing mechanism 2 is in the rear rocking state (such as Figure 3 As shown in FIG. 2 ), the piston rods of the first driving cylinder 3021 and the second driving cylinder 3022 are both in an extended state, and when the mold opening and closing mechanism 2 is in a forward swing state (as shown in FIG. 2 ), the piston rods of the first driving cylinder 3021 and the second driving cylinder 3022 are both in an extended state. Figure 2As shown in the figure, the piston rods of the first driving cylinder 3021 and the second driving cylinder 3022 are both in a retracted state, and the rocking mold push plate 301 is reciprocated by the telescopic cooperation between the driving components 302, and the driving cylinders run along a straight line, which has good working stability and is conducive to extending the service life. In other embodiments, the driving component 302 can also use a component with a reciprocating movement function such as a gear rack transmission, a chain transmission, etc., which is not limited to this embodiment.
[0031] Preferably, the mold swinging push plate 301 is provided with an adjusting screw 5 for adjusting the rotation angle of the mold opening and closing mechanism 2. In this embodiment, the adjusting screw 5 is threadedly connected to the bottom of the mold swinging push plate 301, and the head of the adjusting screw 5 is used to abut against the end of the base 1. The rotation angle of the mold opening and closing mechanism 2 is adjusted by screwing the adjusting screw 5 in and out of the mold swinging push plate 301. Specifically, when the mold opening and closing mechanism 2 needs to be swung back at a larger angle (such as Figure 3 As shown), the adjusting screw 5 is screwed inward on the rocking mold push plate 301, and when the head of the adjusting screw 5 is in contact with the base 1, the distance between the rocking mold push plate 301 and the end of the base 1 is small, and the rotation angle of the opening and closing mold mechanism 2 is large; when the opening and closing mold mechanism 2 needs to be swung back at a smaller angle, the adjusting screw 5 is screwed outward on the rocking mold push plate 301, and when the head of the adjusting screw 5 is in contact with the base 1, the distance between the rocking mold push plate 301 and the end of the base 1 is large, and the rotation angle of the opening and closing mold mechanism 2 is small; in addition, the rotation angle of the opening and closing mold mechanism 2 can be adjusted by controlling the stroke of the first driving cylinder 3021 and the second driving cylinder 3022, and the front and rear rocking angles can be adjusted steplessly from 25° to 50°.
[0032] like Figures 4 to 7 As shown, preferably, the mold opening and closing mechanism 2 includes a mold base 201 hingedly connected to the base 1, a lower mold 202 fixedly connected to the mold base 201, an upper mold 203 hingedly connected to the lower mold 202, and a rocker drive assembly 204 arranged on the mold base 201 for driving the upper mold 203 to rotate around the axis on the lower mold 202.
[0033] Preferably, the mold base 201 is connected to the rocking mold push plate 301 via a first sliding connection mechanism 6, and the first sliding connection mechanism 6 includes a first pin 601 provided on the mold base 201 and a first guide groove 602 provided on the rocking mold push plate 301, and the first pin 601 is provided through the first guide groove 602. In this embodiment, the first guide groove 602 on the rocking mold push plate 301 is provided along the vertical direction, and during the process of the mold opening and closing mechanism 2 rotating around the axis on the base 1, the first pin 601 on the mold base 201 moves up and down in the first guide groove 602. Specifically, when the mold opening and closing mechanism 2 is in the forward or backward rocking state (such as Figure 2 and Figure 3As shown in FIG. 1 ), the first pin 601 is located at the upper part of the first guide groove 602. When the mold opening and closing mechanism 2 is in the flat mold state (as shown in FIG. 1 ), the first pin 601 is located at the upper part of the first guide groove 602. Figure 1 As shown in FIG. 6A ), the first pin shaft 601 is located at the lower part of the first guide groove 602 .
[0034] Preferably, the rocker arm driving assembly 204 includes a first rocker arm 2041, a second rocker arm 2042, a pressing arm 2043, an upper mold pull rod 2044 and a third driving cylinder 2045, the pressing arm 2043 is hingedly connected to the mold base 201, the first rocker arm 2041 is hingedly connected to the mold base 201, one end of the first rocker arm 2041 is hingedly connected to the piston rod of the third driving cylinder 2045, the other end of the first rocker arm 2041 is hingedly connected to one end of the second rocker arm 2042, the other end of the second rocker arm 2042 is hingedly connected to the pressing arm 2043, one end of the upper mold pull rod 2044 is connected to the pressing arm 2043, and the other end of the upper mold pull rod 2044 is hingedly connected to the upper mold 203. In this embodiment, as Figure 4 As shown, the cylinder body of the third driving cylinder 2045 is hingedly connected to the mold base 201, and the extension and retraction of the piston rod of the third driving cylinder 2045 drives the first rocker arm 2041 to rotate around the axis on the mold base 201, thereby driving the second rocker arm 2042 to rotate around the axis on the pressure arm 2043, and then driving the pressure arm 2043 to rotate around the axis on the mold base 201, and finally driving the upper mold 203 to rotate around the axis on the lower mold 202 to complete mold opening or mold closing; when the upper mold 203 and the lower mold 202 are in the mold closing state (combined with Figure 1 and Figure 7 As shown in the figure), the hinge point between the mold base 201 and the pressure arm 2043, the hinge point between the second rocker arm 2042 and the pressure arm 2043, and the hinge point between the first rocker arm 2041 and the second rocker arm 2042 form a 90° angle, which can achieve unpowered self-locking, that is, when the third driving cylinder 2045 is unpowered, even if the opening and closing mold mechanism 2 performs the forward and backward rocking process on the base 1, the upper mold 203 and the lower mold 202 are always in the mold closing state.
[0035] Preferably, the upper mold pull rod 2044 is connected to the pressure arm 2043 via a second sliding connection mechanism 7, which includes a second pin shaft 701 arranged on the upper mold pull rod 2044 and a second guide groove 702 arranged on the pressure arm 2043, and the second pin shaft 701 is arranged through the second guide groove 702.
[0036] Preferably, the pressing arm 2043 is provided with a limiting protrusion 8 for contacting with the second rocker arm 2042. Figure 7As shown, a limiting protrusion 8 is provided on the pressing arm 2043. When the upper mold 203 and the lower mold 202 are in the mold closing state, if the piston rod of the third driving cylinder 2045 is excessively extended, the second rocker arm 2042 will abut against the limiting protrusion 8, thereby preventing the second rocker arm 2042 from rotating on the pressing arm 2043 at too large an angle, resulting in mold closing failure, which is beneficial to improving operation stability.
[0037] The above is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments. For those skilled in the art, improvements and changes obtained without departing from the technical concept of the present invention should also be regarded as the protection scope of the present invention.
Claims
1. An automatic shaking mold device, characterized in that: It comprises a base (1), a mold opening and closing mechanism (2) rotatably arranged on the base (1), and a mold rocking driving mechanism (3) arranged on the base (1) and used for driving the mold opening and closing mechanism (2) to rotate around an axis on the base (1); The rocking mold driving mechanism (3) comprises a rocking mold pushing plate (301) movably arranged on the base (1) and a driving component (302) arranged on the base (1) for driving the rocking mold pushing plate (301) to move back and forth. The rocking mold pushing plate (301) is connected to the mold opening and closing mechanism (2) so that the movement of the rocking mold pushing plate (301) drives the mold opening and closing mechanism (2) to rotate around an axis.
2. The automatic shaking mold device according to claim 1, characterized in that: The rocking mold push plate (301) is slidably connected to the base (1) via a sliding connection mechanism (4); the sliding connection mechanism (4) comprises a slide rail (401) and a slider (402); the slide rail (401) is fixedly connected to the base (1); and the rocking mold push plate (301) is fixedly connected to a group of the sliders (402).
3. The automatic shaking mold device according to claim 2, characterized in that: The driving assembly (302) is slidably connected to the base (1) via the sliding connection mechanism (4); the driving assembly (302) comprises a first driving cylinder (3021) and a second driving cylinder (3022) which are arranged in opposite directions; the cylinder bodies of the first driving cylinder (3021) and the second driving cylinder (3022) are both fixedly connected to another group of sliding blocks (402); the piston rod of the first driving cylinder (3021) is connected to the rocking mold push plate (301); and the piston rod of the second driving cylinder (3022) is connected to the base (1).
4. The automatic shaking mold device according to claim 3 is characterized in that: The rocking mold pushing plate (301) is provided with an adjusting screw (5) for adjusting the rotation angle of the mold opening and closing mechanism (2).
5. The automatic shaking mold device according to claim 1, characterized in that: The mold opening and closing mechanism (2) comprises a mold base (201) hingedly connected to the base (1), a lower mold (202) fixedly connected to the mold base (201), an upper mold (203) hingedly connected to the lower mold (202), and a rocker drive assembly (204) arranged on the mold base (201) for driving the upper mold (203) to rotate around an axis on the lower mold (202).
6. The automatic shaking mold device according to claim 5, characterized in that: The mold base (201) and the rocking mold push plate (301) are connected via a first sliding connection mechanism (6), the first sliding connection mechanism (6) comprising a first pin shaft (601) provided on the mold base (201) and a first guide groove (602) provided on the rocking mold push plate (301), the first pin shaft (601) passing through the first guide groove (602).
7. The automatic shaking mold device according to claim 6, characterized in that: The rocker arm driving assembly (204) comprises a first rocker arm (2041), a second rocker arm (2042), a pressing arm (2043), an upper die pull rod (2044) and a third driving cylinder (2045); the pressing arm (2043) is hingedly connected to the die base (201); the first rocker arm (2041) is hingedly connected to the die base (201); one end of the first rocker arm (2041) is hingedly connected to the piston rod of the third driving cylinder (2045); the other end of the first rocker arm (2041) is hingedly connected to one end of the second rocker arm (2042); the other end of the second rocker arm (2042) is hingedly connected to the pressing arm (2043); one end of the upper die pull rod (2044) is connected to the pressing arm (2043); and the other end of the upper die pull rod (2044) is hingedly connected to the upper die (203).
8. The automatic shaking mold device according to claim 7, characterized in that: The upper die pull rod (2044) is connected to the pressing arm (2043) via a second sliding connection mechanism (7), the second sliding connection mechanism (7) comprising a second pin shaft (701) arranged on the upper die pull rod (2044) and a second guide groove (702) arranged on the pressing arm (2043), the second pin shaft (701) passing through the second guide groove (702).
9. The automatic shaking mold device according to claim 7, characterized in that: The pressure arm (2043) is provided with a limiting protrusion (8) for abutting against the second rocker arm (2042).
