Plastic product processing and forming water injection auxiliary demolding device

By designing a water injection auxiliary mold release device for plastic products, the friction between the airbag and the plastic barrel is used to complete the mold release, the problems of suction cups being easily contaminated and component losses are solved, and the mold release efficiency is improved and labor costs are reduced.

CN222135820UActive Publication Date: 2024-12-10SHENZHEN HONGTAIHONG PLASTIC & ELECTRIC CO LTD
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Patent Information

Application Number
CN202420712681.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-09
Publication Date
2024-12-10
Estimated Expiration
2034-04-09

AI Technical Summary

Technical Problem

In the existing plastic product release method, the suction cup releaser is suction cup releaser is easily contaminated by environmental dust, resulting in a decrease in adsorption effect. The suction cup components will be lost during long-term use, which increases the labor volume and processing cost of the staff and reduces the release of the mold. efficiency.

Method used

Design a plastic product processing, forming, water injection and auxiliary mold release device, including a base, controller, electric telescopic rod, airbag and water pump. Water injection through the outlet pipe and water outlet hole makes the airbag tightly fit the inner side of the plastic bucket, and the mold release is completed by friction force. , and drive the airbag to move and place the plastic bucket through the motor.

Benefits of technology

It effectively avoids dust pollution and component losses, reduces the labor volume and cost of staff, and improves mold release efficiency and overall work efficiency.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a plastic product processing molding water injection auxiliary demoulding device, which comprises a base and a controller, the inner side of a rotating mechanism is fixedly connected with an electric telescopic rod, the top end of the electric telescopic rod is fixedly connected with a connecting frame, the inner side of the connecting frame is provided with a moving mechanism, and the moving mechanism is fixedly connected with the controller. One end of the moving mechanism is fixedly connected with a water outlet pipe, the outer side of the water outlet pipe is fixedly connected with a plug, water can be injected into the inner side of the air bag through the water outlet pipe and the water outlet hole, the air bag is tightly attached to the inner side of the plastic barrel, and the plastic barrel can be moved out of the inner side of the mold through friction force between the air bag and the plastic barrel. In addition, due to the fact that the air bag is simple in structure and only needs to be filled with water, the air bag is not affected by dust and other substances in the environment and loss, frequent cleaning and replacing are not needed, the labor amount of workers and the machining cost are reduced, and the overall working efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of plastic product processing and demoulding, in particular to a water injection auxiliary demoulding device for plastic product processing and molding. Background Art

[0002] As we all know, the molding of plastic parts is inseparable from molds. After injection molding, plastic parts need to be demolded manually. Common demolding methods include automatic demolding, pneumatic demolding and mechanical demolding. The selection of demolding methods for plastic products is affected by factors such as material properties, product properties and size. When demolding barrel-shaped plastic parts, such as plastic barrels, a suction cup demolding device is used to assist in demolding. When the suction cup demolding device is working, the adsorption surface and the blowing hole of the suction cup are easily contaminated by dust and other substances in the environment, resulting in clogging of the adsorption hole, thereby reducing the adsorption effect of the suction cup, causing the plastic barrel to fall and be damaged. In addition, during long-term use, components such as the adsorption surface and the blowing hole are damaged, and the sealing performance inside the suction cup will decrease, resulting in a decrease in the vacuum degree, which will cause the plastic barrel to fall and be damaged. This requires staff to frequently clean and replace the suction cup, which increases the workload and processing costs of the staff and reduces the overall demolding efficiency. Therefore, a water injection auxiliary demolding device for plastic product processing and molding is proposed to address the above problems. Utility Model Content

[0003] The technical problem to be solved by the utility model overcomes the existing defects and can effectively solve the problems in the background technology.

[0004] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0005] A plastic product processing and molding water injection auxiliary demoulding device comprises a base and a controller, one end of the base is fixedly connected to the controller, one end of the base is provided with a rotating mechanism, the inner side of the rotating mechanism is fixedly connected to an electric telescopic rod, the top of the electric telescopic rod is fixedly connected to a connecting frame, the inner side of the connecting frame is provided with a moving mechanism, one end of the moving mechanism is fixedly connected to a water outlet pipe, the outer side of the water outlet pipe is fixedly connected to a plug, and there are two plugs, which are distributed up and down, an air bag is fixedly connected between the two plugs, and a water outlet hole is opened on the inner side of the part of the water outlet pipe located inside the air bag.

[0006] Preferably, a water pump is fixedly connected to one end of the connecting frame, the inlet end of the water pump is connected to a water inlet pipe, and the water inlet pipe is connected to an external water source, the outlet end of the water pump is connected to a water supply pipe, and the other end of the water supply pipe is connected to a water outlet pipe.

[0007] Preferably, the water delivery pipe and the water inlet pipe are both made of metal hoses.

[0008] Preferably, the rotating mechanism comprises a first motor fixedly connected to the base, a main shaft end of the first motor is fixedly connected to the electric telescopic rod, a bearing is fixedly connected to the outer side of the electric telescopic rod, and the bearing is fixedly connected to the base.

[0009] Preferably, the moving mechanism includes a second motor fixedly connected to the connecting frame, a screw is fixedly connected to the end of the main shaft of the second motor, and the screw is rotatably connected to the connecting frame, a slider is spirally connected to the outer side of the screw, and the slider is fixedly connected to the water outlet pipe, and the slider is slidably connected to the connecting frame.

[0010] Compared with the prior art, the utility model has the following beneficial effects:

[0011] 1. A water injection auxiliary demoulding device for processing and molding plastic products. Through the water outlet pipe, water outlet hole, plug, air bag, water pipe and water pump, water can be injected into the inner side of the air bag through the water outlet pipe and the water outlet hole, so that the air bag and the inner side of the plastic barrel are closely fitted together. The plastic barrel can be moved out from the inner side of the mold through the friction between the air bag and the plastic barrel, thereby completing the demoulding of the plastic barrel. Since the air bag has a simple structure, it only needs to be filled with water, and it will not be affected by dust and other substances in the environment and loss, and it does not need to be frequently cleaned and replaced, thereby reducing the labor and processing costs of the staff and improving the overall work efficiency.

[0012] 2. A water-injection assisted demoulding device for processing and molding plastic products. Through the provision of a first motor, an electric telescopic rod, a second motor, a screw rod, and a slider, the airbag can move the plastic barrel upward under the action of the electric telescopic rod, thereby taking the plastic barrel out from the inner side of the mold, and the plastic barrel can be placed in a designated position under the action of the first motor and the second motor, so as to be convenient for the staff to store and organize. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0014] Figure 1 The utility model is a schematic diagram of the overall structure of a water injection auxiliary demoulding device for processing and molding plastic products.

[0015] Figure 2 The utility model is a schematic diagram of the installation structure of a water outlet hole of a water injection auxiliary demoulding device for processing and molding plastic products.

[0016] Figure 3 The utility model is a schematic diagram of the installation structure of the first motor of a water injection auxiliary demoulding device for processing and molding plastic products.

[0017] In the figure: 1. base; 2. controller; 3. first motor; 4. bearing; 5. electric telescopic rod; 6. connecting frame; 7. second motor; 8. screw; 9. slider; 10. water outlet pipe; 11. water outlet hole; 12. plug; 13. airbag; 14. water pipe; 15. water pump; 16. water inlet pipe. DETAILED DESCRIPTION

[0018] The utility model is further described below in conjunction with specific implementation methods, wherein the accompanying drawings are only used for exemplary descriptions and represent only schematic diagrams rather than actual drawings, and cannot be understood as limitations on this patent. In order to better illustrate the specific implementation methods of the utility model, some parts of the accompanying drawings may be omitted, enlarged or reduced, and do not represent the size of the actual product. For those skilled in the art, it is understandable that some well-known structures and their descriptions in the accompanying drawings may be omitted. Based on the specific implementation methods in the utility model, all other specific implementation methods obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0019] Example

[0020] like Figure 1-3 As shown, a plastic product processing and molding water injection auxiliary demoulding device includes a base 1 and a controller 2, one end of the base 1 is fixedly connected to the controller 2, one end of the base 1 is provided with a rotating mechanism, the inner side of the rotating mechanism is fixedly connected to an electric telescopic rod 5, the top of the electric telescopic rod 5 is fixedly connected to a connecting frame 6, the inner side of the connecting frame 6 is provided with a moving mechanism, one end of the moving mechanism is fixedly connected to a water outlet pipe 10, the outer side of the water outlet pipe 10 is fixedly connected to a plug 12, and the number of the plugs 12 is two and they are distributed up and down, an air bag 13 is fixedly connected between the two plugs 12, and under the action of the two plugs 13, the air bag 13 can expand to the surroundings when water is poured. The airbag 13 is large, so that the airbag 13 and the inner walls of the plastic barrel are closely fitted together. The inner side of the water outlet pipe 10 located on the inner side of the airbag 13 is provided with a water outlet hole 11. Water can be injected into the inner side of the airbag 13 through the water outlet pipe 10 and the water outlet hole 11, so that the airbag 13 and the inner side of the plastic barrel are closely fitted together. The plastic barrel can be moved out from the inner side of the mold through the friction between the airbag 13 and the plastic barrel, thereby completing the demoulding of the plastic barrel. Since the airbag 13 has a simple structure, it only needs to be filled with water. It will not be affected by dust and other substances in the environment and loss, and does not need to be frequently cleaned and replaced, thereby reducing the labor and processing costs of the staff and improving the overall work efficiency.

[0021] As a further improvement of the utility model, Figure 1 As shown, one end of the connecting frame 6 is fixedly connected to a water pump 15, the inlet end of the water pump 15 is connected to a water inlet pipe 16, and the water inlet pipe 16 is connected to an external water source, the outlet end of the water pump 15 is connected to a water delivery pipe 14, and the other end of the water delivery pipe 14 is connected to a water outlet pipe 10. Under the action of the water pump 15, the water inlet pipe 16 and the water delivery pipe 14, water can be input into the inner side of the water outlet pipe 10, and there is no need to manually pour water into the inner side of the airbag 13, thereby facilitating use by staff.

[0022] As a further improvement of the utility model, Figure 1 As shown, the water delivery pipe 14 and the water inlet pipe 16 are both made of metal hoses, ensuring that the water delivery pipe 14 will not affect the vertical movement of the water outlet pipe 10 and that the water inlet pipe 16 will not affect the movement of the connection frame 6 .

[0023] As a further improvement of the utility model, Figure 1 and Figure 3 As shown, the rotating mechanism includes a first motor 3 fixedly connected to the base 1, the main shaft end of the first motor 3 is fixedly connected to the electric telescopic rod 5, the outer side of the electric telescopic rod 5 is fixedly connected with a bearing 4, and the bearing 4 is fixedly connected to the base 1. Under the action of the first motor 3, the airbag 13 is rotated to a suitable position through the electric telescopic rod 5, the connecting frame 6, the slider 9 and the water outlet pipe 10. At the same time, under the action of the electric telescopic rod 5, the height of the airbag 13 can be adjusted.

[0024] As a further improvement of the utility model, Figure 1 As shown, the moving mechanism includes a second motor 7 fixedly connected to the connecting frame 6, a screw rod 8 is fixedly connected to the end of the main shaft of the second motor 7, and the screw rod 8 is rotatably connected to the connecting frame 6, a slider 9 is spirally connected to the outer side of the screw rod 8, and the slider 9 is fixedly connected to the water outlet pipe 10, and the slider 9 is slidably connected to the connecting frame 6. With the cooperation of the second motor 7 and the screw rod 8, the position of the airbag 13 can be adjusted, so that the airbag 13 can move the plastic bucket to a suitable position.

[0025] Workflow: When the injection-molded plastic barrel needs to be taken out from the inside of the mold, the staff controls the first motor 3 to rotate the electric telescopic rod 5 through the controller, so that the electric telescopic rod 5 moves to the side of the plastic barrel with the airbag 13 through the connecting frame 6, the slider 9, the water outlet pipe 10 and the plug 12. At the same time, the electric telescopic rod 5 also moves in the vertical direction with the airbag 13 through the connecting frame 6, the slider 9, the water outlet pipe 10 and the plug 12 to adjust the working position of the airbag 13, and the second motor 7 also drives the screw 8 to rotate spirally on the inner side of the slider 9. , the slider 9 moves in the horizontal direction with the airbag 13 through the water outlet pipe 10 and the plug 12, and the airbag 13 is moved to the inside of the plastic barrel under the cooperation of the first motor 3, the electric telescopic rod 5 and the second motor 7, and then the water pump 15 conveys water to the inside of the water outlet pipe 10 through the water inlet pipe 16 and the water delivery pipe 14, so that the water enters the inside of the airbag 13 through the water outlet hole 11, so that the airbag 13 fits the inner wall of the plastic barrel, and the friction between the airbag 13 and the plastic barrel can move the plastic barrel out from the inside of the mold, thereby completing the demoulding of the plastic barrel.

[0026] The above is a preferred implementation mode of the utility model. The above shows and describes the basic principles and main features of the utility model and the advantages of the utility model. Technical personnel in this industry should understand that the utility model is not limited to the above embodiments. The above embodiments and descriptions are only for illustrating the principles of the utility model. Without departing from the protection scope of the utility model, the utility model will have various changes and improvements, and these changes and improvements all fall within the scope of the utility model to be protected. The protection scope of the utility model is defined by the attached claims and their equivalents.

Claims

1. A water injection auxiliary demoulding device for processing and molding plastic products, comprising a base (1) and a controller (2), characterized in that: One end of the base (1) is fixedly connected to a controller (2); one end of the base (1) is provided with a rotating mechanism; an electric telescopic rod (5) is fixedly connected to the inner side of the rotating mechanism; a connection frame (6) is fixedly connected to the top end of the electric telescopic rod (5); a moving mechanism is provided on the inner side of the connection frame (6); one end of the moving mechanism is fixedly connected to a water outlet pipe (10); a plug (12) is fixedly connected to the outer side of the water outlet pipe (10); the plugs (12) are two in number and are distributed up and down; an air bag (13) is fixedly connected between the two plugs (12); a water outlet hole (11) is provided on the inner side of the water outlet pipe (10) located inside the air bag (13).

2. A water injection auxiliary demoulding device for plastic product processing and molding according to claim 1, characterized in that: One end of the connection frame (6) is fixedly connected to a water pump (15); the inlet end of the water pump (15) is connected to a water inlet pipe (16), and the water inlet pipe (16) is connected to an external water source; the outlet end of the water pump (15) is connected to a water delivery pipe (14), and the other end of the water delivery pipe (14) is connected to a water outlet pipe (10).

3. A water injection auxiliary demoulding device for plastic product processing and molding according to claim 2, characterized in that: The water delivery pipe (14) and the water inlet pipe (16) are both made of metal hoses.

4. A water injection auxiliary demoulding device for plastic product processing and molding according to claim 1, characterized in that: The rotating mechanism comprises a first motor (3) fixedly connected to the base (1); the main shaft end of the first motor (3) is fixedly connected to an electric telescopic rod (5); a bearing (4) is fixedly connected to the outer side of the electric telescopic rod (5); and the bearing (4) is fixedly connected to the base (1).

5. The water injection auxiliary demoulding device for plastic product processing and molding according to claim 1, characterized in that: The moving mechanism comprises a second motor (7) fixedly connected to the connecting frame (6); a screw rod (8) is fixedly connected to the end of the main shaft of the second motor (7); the screw rod (8) is rotatably connected to the connecting frame (6); a slider (9) is spirally connected to the outer side of the screw rod (8); the slider (9) is fixedly connected to the water outlet pipe (10); and the slider (9) is slidably connected to the connecting frame (6).