Floor structure and vehicle

By adopting the first plate body, lightweight mezzanine and second plate body laminated structure on the vehicle floor and installing pipelines, the problems of large weight and difficult layout of traditional metal material floors are solved, and lightweight design and high efficiency energy consumption are achieved.

CN222136876UActive Publication Date: 2024-12-10GREAT WALL MOTOR CO LTD
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Patent Information

Application Number
CN202421056184.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-15
Publication Date
2024-12-10
Estimated Expiration
2034-05-15

AI Technical Summary

Technical Problem

The use of metal materials on existing car body floors has problems such as large weight, poor corrosion resistance and short service life. It is difficult to arrange carbon fiber materials in vehicle floors by traditional bracket screwing or welding, resulting in difficulty in laying pipelines.

Method used

The first plate body, lightweight sandwich and second plate body laminated structure is adopted. The lightweight sandwich is equipped with an installation groove, and the pipeline is embedded in the groove to form a sandwich structure similar to a sandwich, simplifying the pipeline assembly process, reducing space occupation and improving Space utilization.

Benefits of technology

The stable pressing and closing of the pipeline is achieved, the assembly process is simplified, the body weight is reduced, the vehicle energy consumption is reduced, and the space utilization of the entire vehicle is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The floor structure comprises a first plate body, a light interlayer, a second plate body and a pipeline, the light interlayer is arranged above the first plate body in a stacked mode, the second plate body is arranged above the light interlayer in a stacked mode, a mounting groove is formed in the light interlayer, and the pipeline is embedded in the mounting groove. According to the floor structure provided by the utility model, the first plate body, the light interlayer and the second plate body are sequentially stacked to form a sandwich structure similar to a sandwich, and the mounting groove is formed in the middle light interlayer to embed components such as a pipeline, so that the pipeline is stably limited in the light interlayer, effective press fit of the pipeline and the light interlayer is realized, and the service life of the pipeline is prolonged. The pipeline assembling process is simplified, occupied space in a vehicle is reduced, the space utilization rate of the whole vehicle is improved, meanwhile, the self weight of a vehicle body is reduced, and energy consumption of the vehicle is reduced.
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Description

Technical Field

[0001] The utility model belongs to the technical field of vehicle floors, and more specifically, relates to a floor structure and a vehicle. Background Art

[0002] Existing vehicle body floors are mainly made of metal materials, which have many disadvantages such as heavy weight, poor corrosion resistance and short service life. Due to the characteristics of carbon fiber materials such as light weight, high strength and good elasticity, they have been increasingly used in vehicles in recent years, such as in the body and other parts. The deformation and rebound ability, energy absorption and release efficiency of carbon fiber materials are far superior to those of materials such as steel and aluminum alloy. The application of carbon fiber materials in vehicle floors can effectively reduce the weight of the vehicle body, thereby reducing the power consumption of the vehicle. At the same time, it also helps to reduce floor wear, thereby extending the service life of the vehicle.

[0003] When using lightweight materials such as carbon fiber to make floors, it is difficult to arrange pipelines using the traditional metal body bracket screw connection or welding method. Although some pipelines can be fixed by bonding, they are often limited by structural space and the operation process is more difficult. Utility Model Content

[0004] The utility model aims to provide a floor structure and a vehicle, which can facilitate the laying of pipelines on the floor, thereby improving the installation efficiency and realizing the lightweight design of the vehicle.

[0005] To achieve the above-mentioned purpose, the technical solution adopted by the utility model is: to provide a floor structure, including a first plate body, a lightweight interlayer, a second plate body and pipelines, the lightweight interlayer is stacked on top of the first plate body, the second plate body is stacked on top of the lightweight interlayer, the lightweight interlayer is provided with an installation groove, and the pipeline is embedded in the installation groove.

[0006] In a possible implementation, the pipeline includes a cooling pipeline, which includes a water supply pipe and a water return pipe. The water supply pipe extends from front to back to connect with the heat exchange component, and the water return pipe is connected to the heat exchange component and bends and extends from back to front.

[0007] In a possible implementation, the first plate body, the lightweight interlayer and the front of the second plate body are gradually bent forward and upward, the rear ends of the water supply pipe and the return pipe are respectively connected to the heat exchange component, and the front ends of the water supply pipe and the return pipe are respectively arranged through the first plate body.

[0008] In one possible implementation, joint seats are respectively provided on the front and rear sides of the first plate body, and each joint seat has a first joint pipe and a second joint pipe extending along the front and rear directions. The first joint pipe is connected to the end of the water supply pipe, and the second joint pipe is connected to the end of the return pipe.

[0009] In some embodiments, a downwardly extending reinforcing plate is connected to the front lower portion of the first plate body, and connection portions bent backward and connected to the bottom surface of the first plate body are provided on both sides of the reinforcing plate. The joint seat is connected to the front side of the reinforcing plate, and the first joint tube and the second joint tube are respectively arranged to penetrate the reinforcing plate backward.

[0010] In one possible implementation, a first armrest boss extending in the front-to-back direction is provided in the middle of the first plate body, a second armrest boss covered on the first armrest boss is provided in the middle of the second plate body, and two lightweight interlayers are provided, which are respectively located on both sides of the first armrest boss.

[0011] In a possible implementation manner, the pipeline includes a cable, and the cable extends along a front-to-rear direction.

[0012] In some embodiments, a plurality of cables are provided, and a plurality of mounting slots are also provided, and they correspond one to one with the cables.

[0013] In some embodiments, front ends of a plurality of installation slots converge and communicate with each other, and rear ends of a plurality of installation slots converge and communicate with each other.

[0014] Compared with the prior art, the solution shown in the embodiment of the present application provides a floor structure in which a first plate body, a lightweight interlayer and a second plate body are stacked in sequence to form a sandwich-like interlayer structure, and an installation groove is provided on the middle lightweight interlayer to embed components such as pipelines, so that the pipelines are stably confined in the lightweight interlayer, thereby achieving effective pressing of the pipelines and the lightweight interlayer, simplifying the assembly process of the pipelines, reducing the occupied space in the vehicle, improving the space utilization of the entire vehicle, and at the same time reducing the weight of the vehicle body and reducing the energy consumption of the vehicle.

[0015] The utility model also provides a vehicle, the vehicle comprising a floor structure. The floor structure of the vehicle stacks a first plate, a light interlayer and a second plate in sequence to form a sandwich structure similar to a sandwich, and by providing an installation groove on the middle light interlayer to embed components such as pipelines, the pipelines are stably limited in the light interlayer, and effective pressing of the pipelines and the light interlayer is achieved, simplifying the assembly process of the pipelines, reducing the occupation of the space inside the vehicle, improving the space utilization rate of the whole vehicle, and at the same time reducing the dead weight of the vehicle body and reducing the energy consumption of the vehicle. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0017] Figure 1 A schematic diagram of a top view and partial cross-section of a floor structure provided by an embodiment of the utility model;

[0018] Figure 2 For the utility model embodiment Figure 1 Structural diagram of the middle floor structure from another angle;

[0019] Figure 3 For the utility model embodiment Figure 2 Schematic diagram of the exploded structure of the mid-floor structure (omitting cables and one of the lightweight interlayers);

[0020] Figure 4 For the utility model embodiment Figure 2 A schematic diagram of a partially enlarged structure from another angle;

[0021] Figure 5 For the utility model embodiment Figure 4 Schematic diagram of the enlarged structure of the first connector seat.

[0022] Among them, the reference numerals in the figure are:

[0023] 1. First plate body; 11. Reinforcement plate; 12. Connection part; 13. First handrail boss; 14. Circumferential flange; 2. Lightweight interlayer; 21. Mounting groove; 3. Second plate body; 31. Second handrail boss; 32. Upper flange; 33. Lower flange; 4. Pipeline; 41. Cooling pipeline; 42. Cable; 411. Water supply pipe; 412. Return pipe; 5. Joint seat; 51. First joint pipe; 52. Second joint pipe. DETAILED DESCRIPTION

[0024] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.

[0025] In the claims, specification and the above-mentioned drawings of the present utility model, the terms "front" and "rear" are the same as the front-to-back direction of the vehicle body, "left" and "right" are the same as the left-to-right direction of the vehicle body, and "up" and "down" are the same as the up-down direction of the vehicle body; the term "inside" refers to the direction toward the central axis of the vehicle body, and the term "outside" refers to the direction away from the central axis of the vehicle body, wherein the central axis of the vehicle body is parallel to the front-to-back direction of the vehicle body. The remaining directional words, unless otherwise clearly defined, such as the use of the terms "center", "lateral", "longitudinal", "horizontal", "vertical", "top", "bottom", "clockwise", "counterclockwise", "high", "low" and the like to indicate the direction or position relationship are based on the direction and position relationship shown in the drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction or be constructed and operated in a specific direction, so they cannot be understood as limiting the specific protection scope of the present utility model.

[0026] Please also read Figures 1 to 5 The floor structure and vehicle provided by the utility model are now described. The floor structure includes a first plate body 1, a light interlayer 2, a second plate body 3 and a pipeline 4. The light interlayer 2 is stacked on the first plate body 1, and the second plate body 3 is stacked on the light interlayer 2. The light interlayer 2 is provided with an installation groove 21, and the pipeline 4 is embedded in the installation groove 21.

[0027] Compared with the prior art, the floor structure provided in the present embodiment is a floor structure in which a first plate body 1, a lightweight interlayer 2 and a second plate body 3 are stacked in sequence to form a sandwich-like interlayer structure. An installation groove 21 is provided on the middle lightweight interlayer 2 to embed components such as pipelines 4, so that the pipelines 4 are stably confined in the lightweight interlayer 2, thereby achieving effective pressing of the pipelines 4 and the lightweight interlayer 2, simplifying the assembly process of the pipelines 4, reducing the occupied space in the vehicle, improving the space utilization rate of the entire vehicle, and at the same time reducing the weight of the vehicle body and reducing the energy consumption of the vehicle.

[0028] In this embodiment, the first plate body 1, the light interlayer 2, and the second plate body 3 are stacked from bottom to top, and the installation of the pipeline 4 is achieved by providing a mounting groove 21 on the light interlayer 2. The mounting groove 21 can be provided on the top surface of the light interlayer 2, with an opening facing upward, or can be provided on the bottom surface of the light interlayer 2, with an opening facing downward. The mounting groove 21 can not only install and accommodate the pipeline 4, but also limit the pipeline 4 through the two side walls of the groove body to prevent the pipeline 4 from falling out.

[0029] Taking the installation groove 21 set on the top surface of the lightweight interlayer 2 as an example, when the pipeline 4 is installed in the installation groove 21, the second plate body 3 above forms a covering effect on the upper opening of the installation groove 21, preventing the pipeline 4 from escaping from the upper opening of the installation groove 21, thereby ensuring the reliability of the installation of the pipeline 4.

[0030] The pipeline 4 mainly includes tubular components such as brake pipelines or cooling pipes, and also includes wire components such as high-voltage wires. The installation groove 21 is set accordingly according to the different sizes of the pipeline 4, which must not only meet the installation requirements of the pipeline 4, but also form a limiting effect on the pipeline 4 to prevent the pipeline 4 from falling out.

[0031] In some possible implementations, the above-mentioned characteristic lightweight interlayer 2 is adopted as follows Figures 1 to 3 See the structure shown. Figures 1 to 3 The pipeline 4 includes a cooling pipeline 41, and the cooling pipeline 41 includes a water supply pipe 411 and a water return pipe 412. The water supply pipe 411 extends from front to back to be connected to the heat exchange component, and the water return pipe 412 is connected to the heat exchange component and bends and extends from back to front.

[0032] In this embodiment, the cooling pipeline 41 includes a water supply pipe 411 and a water return pipe 412. The water supply pipe 411 is used to supply cooling water to the heat exchange component, and the return pipe 412 is used to discharge the water that has completed heat exchange in the heat exchange component and has a certain temperature. The heat exchange component is used to cool the components to be cooled at the rear of the vehicle body, thereby ensuring a good cooling and heat exchange effect.

[0033] At the same time, the water supply pipe 411 adopts a straight pipe extending from front to back, which facilitates the smooth delivery of low-temperature cooling water into the heat exchange component, and the return pipe 412 bends forward to form an approximately S-shaped structure, which can increase the coverage area on the lightweight interlayer 2, and facilitate the use of high-temperature return water to heat the floor of the vehicle, which has a certain heating effect and can fully utilize the heat. Especially in the cold winter, the vehicle can be preheated and heated, which is convenient for reducing the energy consumption of the vehicle.

[0034] In some possible implementations, the first plate body 1, the light interlayer 2 and the second plate body 3 are as follows: Figures 1 to 4 See the structure shown. Figures 1 to 4 The front parts of the first plate body 1, the lightweight interlayer 2 and the second plate body 3 are gradually bent forward and upward, the rear ends of the water supply pipe 411 and the return pipe 412 are respectively connected to the heat exchange components, and the front ends of the water supply pipe 411 and the return pipe 412 are respectively set through the first plate body 1.

[0035] In this embodiment, in order to adapt to the changing trend of the vehicle body, the first plate body 1, the lightweight interlayer 2 and the front part of the second plate body 3 form a structure that bends and extends upward at the same time. In order to simplify the installation and layout of the water supply pipe 411 and the return pipe 412, the front part of the water supply pipe 411 and the return pipe 412 directly penetrates the first plate body 1 forward and extends to the front side of the first plate body 1.

[0036] It should be noted that, since the lightweight interlayer 2 is bent upward synchronously with the first plate body 1, the depth of the installation groove 21 is set according to the bending amplitude to ensure that the front of the water supply pipe 411 and the water return pipe 412 meet the trend of horizontally extending forward. If the bending amplitude of the lightweight interlayer 2 is too large, it is difficult to meet the extension direction requirements of the water supply pipe 411 and the water return pipe 412 by changing the depth of the installation groove 21, then the front of the water supply pipe 411 and the water return pipe 412 penetrates the bottom wall of the lightweight interlayer 2.

[0037] In some possible implementations, the first plate 1 of the above-mentioned feature is adopted as follows Figures 4 to 5 See the structure shown. Figures 4 to 5 A joint seat 5 is respectively provided on the front and rear sides of the first plate body 1, and each joint seat 5 has a first joint pipe 51 and a second joint pipe 52 extending along the front and rear directions. The first joint pipe 51 is connected to the end of the water supply pipe 411, and the second joint pipe 52 is connected to the end of the return pipe 412.

[0038] In this embodiment, the setting of the joint seat 5 facilitates the installation and fixation of the water supply pipe 411 and the return pipe 412. At the same time, the setting of the first joint pipe 51 and the second joint pipe 52 on the joint seat 5 realizes the connection with the water supply pipe 411 and the return pipe 412 respectively, which is convenient for realizing effective connection with the external pipeline through the first joint pipe 51 and the second joint pipe 52, thereby improving the convenience of installation and helping to improve the connection efficiency.

[0039] In some embodiments, the first plate 1 with the above characteristics can be used as follows Figure 4 See the structure shown. Figure 4 A reinforcing plate 11 extending downward is connected to the front lower part of the first plate body 1, and connecting parts 12 bent backward and connected to the bottom surface of the first plate body 1 are provided on both sides of the reinforcing plate 11. The joint seat 5 is connected to the front side of the reinforcing plate 11, and the first joint pipe 51 and the second joint pipe 52 are respectively arranged to penetrate the reinforcing plate 11 backward.

[0040] In this embodiment, the installation of the connector base 5 is facilitated by providing a reinforcing plate 11 on the front side of the first plate body 1. The reinforcing plate 11 extends downward, and the connector base 5 is installed on the front side of the reinforcing plate 11 and connected to the reinforcing plate 11 through a connector.

[0041] The joint seat 5 is a plate-shaped component attached to the front side of the reinforcing plate 11. The main axes of the first joint tube 51 and the second joint tube 52 are respectively perpendicular to the plate surface of the joint seat 5 and penetrate the joint seat 5. The peripheral walls of the first joint tube 51 and the second joint tube 52 are fixedly connected to the joint seat 5 to form a stable overall structure.

[0042] On this basis, connecting parts 12 are respectively provided on both sides of the reinforcing plate 11 . The connecting parts 12 are perpendicular to the plate surface of the reinforcing plate 11 , which can effectively support the reinforcing plate 11 and ensure the reliability of the installation of the connector seat 5 .

[0043] In some possible implementations, the first plate 1 and the second plate 3 are configured as follows: Figures 1 to 5 See the structure shown. Figures 1 to 5 A first armrest boss 13 extending in the front-to-back direction is provided in the middle of the first plate body 1, a second armrest boss 31 covering the first armrest boss 13 is provided in the middle of the second plate body 3, two lightweight interlayers 2 are provided, and the two lightweight interlayers 2 are respectively located on both sides of the first armrest boss 13.

[0044] In this embodiment, corresponding to the position of the vehicle armrest box, a first armrest boss 13 is set on the first plate body 1, and a second armrest boss 31 is set on the second plate body 3, and two lightweight interlayers 2 are distributed on both sides of the first armrest boss 13 to achieve reasonable layout of the space.

[0045] For some possible implementations, see Figure 1 The pipeline 4 includes a cable 42, and the cable 42 extends in the front-to-back direction. When the cable 42 is installed, the front end of the cable 42 extends to the front side of the lightweight interlayer 2, and the rear end of the cable 42 extends to the rear side of the lightweight interlayer 2, so as to facilitate connection with an external cable.

[0046] In some embodiments, a plurality of cables 42 are provided, and a plurality of mounting grooves 21 are also provided, and correspond one to one with the cables 42. The number of cables 42 is arranged according to actual needs, and a plurality of cables 42 can be arranged in parallel, and a plurality of mounting grooves 21 corresponding one to one with the cables 42 need to be pre-opened on the lightweight interlayer 2, and the mounting grooves 21 are used to accommodate the cables 42, so as to realize a reasonable arrangement of the cables 42.

[0047] Specifically, the front ends of several installation slots 21 converge and are interconnected, and the rear ends of several installation slots 21 converge and are interconnected. The above structure facilitates several cables 42 to extend outward from the same position, which is convenient for subsequent wiring and wiring, and avoids excessive space occupation.

[0048] It should be noted that, for a vehicle that needs to install both the cooling pipe 41 and the cable 42, the cooling pipe 41 and the cable 42 can be installed on the two lightweight interlayers 2 in a one-to-one correspondence to avoid interference between the two components.

[0049] Based on the above structure, please refer to Figure 4 and Figure 5By setting a circumferential flange 14 on the outer peripheral edge of the first plate body 1, a cavity structure capable of accommodating the lightweight interlayer 2 and the first plate body 1 is formed above the first plate body 1. In order to enhance the limiting effect, upper flanges 32 are respectively set on the front and rear sides of the second plate body 3. The contact between the upper flange 32 and the front and rear inner walls of the circumferential flange 14 realizes reliable limiting of the front and rear directions of the second plate body 3, ensures the stability of the relative position of the second plate body 3 and the first plate body 1, and also facilitates the structural installation.

[0050] In this embodiment, a circumferential flange 14 is provided on the outer peripheral edge of the first plate body 1, so that a cavity structure capable of accommodating the lightweight interlayer 2 and the first plate body 1 is formed above the first plate body 1. In order to enhance the limiting effect, upper flanges 32 are provided on the front and rear sides of the second plate body 3, respectively, and the contact between the upper flange 32 and the front and rear inner walls of the circumferential flange 14 realizes reliable limiting of the front and rear directions of the second plate body 3, thereby ensuring the stability of the relative position of the second plate body 3 and the first plate body 1, and facilitating the structural installation.

[0051] In this embodiment, lower flanges 33 are also provided on the left and right sides of the second plate body 3. The effective limitation of the left and right directions of the second plate body 3 is achieved through the contact between the outer wall of the lower flange 33 and the left and right inner walls of the circumferential flange 14. At this time, the four edges of the front, back, left and right of the second plate body 3 are all limited.

[0052] On this basis, after the second plate body 3 is installed on top of the first plate body 1, the lower flange 33 is located on the outer periphery of the lightweight interlayer 2, and the lower edge of the lower flange 33 contacts the top surface of the first plate body 1, so that the upper and lower positions of the second plate body 3 and the first plate body 1 are also synchronously limited, which effectively simplifies the installation process and ensures assembly accuracy.

[0053] Based on the same inventive concept, the embodiment of the present application also provides a vehicle, which includes a floor structure. The floor structure of the above-mentioned vehicle stacks the first plate body 1, the light interlayer 2 and the second plate body 3 in sequence to form a sandwich-like sandwich structure, and sets a mounting groove 21 on the middle light interlayer 2 to embed components such as pipelines 4, so that the pipelines 4 are stably limited in the light interlayer 2, and the pipelines 4 are effectively pressed with the light interlayer 2, which simplifies the assembly process of the pipelines 4, reduces the occupation of the space inside the vehicle, improves the space utilization rate of the whole vehicle, and reduces the weight of the vehicle body and reduces the energy consumption of the vehicle.

[0054] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. Floor structure, characterized in that, The invention comprises a first plate body (1), a light interlayer (2), a second plate body (3) and a pipeline (4), wherein the light interlayer (2) is stacked on top of the first plate body (1), the second plate body (3) is stacked on top of the light interlayer (2), the light interlayer (2) is provided with a mounting groove (21), and the pipeline (4) is embedded in the mounting groove (21).

2. The floor structure according to claim 1, characterized in that: The pipeline (4) comprises a cooling pipeline (41), and the cooling pipeline (41) comprises a water supply pipe (411) and a water return pipe (412). The water supply pipe (411) extends from front to rear to be connected to a heat exchange component, and the water return pipe (412) is connected to the heat exchange component and bends and extends from rear to front.

3. The floor structure according to claim 2, characterized in that: The front parts of the first plate body (1), the lightweight interlayer (2) and the second plate body (3) are gradually bent forward and upward, the rear ends of the water supply pipe (411) and the water return pipe (412) are respectively connected to the heat exchange component, and the front ends of the water supply pipe (411) and the water return pipe (412) are respectively arranged to penetrate the first plate body (1).

4. The floor structure according to claim 3, characterized in that: The first plate body (1) is provided with joint seats (5) on both the front and rear sides, respectively. Each of the joint seats (5) has a first joint pipe (51) and a second joint pipe (52) extending in the front-rear direction. The first joint pipe (51) is connected to the end of the water supply pipe (411), and the second joint pipe (52) is connected to the end of the water return pipe (412).

5. The floor structure according to claim 4, characterized in that A downwardly extending reinforcing plate (11) is connected to the front lower portion of the first plate body (1), and connecting portions (12) bent backward and connected to the bottom surface of the first plate body (1) are provided on both sides of the reinforcing plate (11). The joint seat (5) is connected to the front side of the reinforcing plate (11), and the first joint pipe (51) and the second joint pipe (52) are respectively arranged to penetrate the reinforcing plate (11) backward.

6. The floor structure according to claim 1, characterized in that: A first armrest boss (13) extending in the front-to-rear direction is provided in the middle of the first plate body (1), a second armrest boss (31) covering the first armrest boss (13) is provided in the middle of the second plate body (3), two lightweight interlayers (2) are provided, and the two lightweight interlayers (2) are respectively located on both sides of the first armrest boss (13).

7. The floor structure according to any one of claims 1 to 6, characterized in that: The pipeline (4) comprises a cable (42), and the cable (42) extends in the front-rear direction.

8. The floor structure according to claim 7, characterized in that A plurality of cables (42) are provided, and a plurality of mounting slots (21) are also provided, corresponding one to one with the cables (42).

9. The floor structure according to claim 8, characterized in that The front ends of a plurality of the installation grooves (21) converge and are interconnected, and the rear ends of a plurality of the installation grooves (21) converge and are interconnected.

10. A vehicle, characterized in that: The vehicle comprises the floor structure according to any one of claims 1-9.