Transportation device for sponge production line

By designing a transportation device including frame, rotating roller, conveyor belt, support frame, columnar body, adjustment mechanism and flow guide mechanism in the sponge production line, the problems of material offset and drop in traditional transportation devices are solved, and the material is realized Smooth transportation and specification adaptability improve production efficiency and stability.

CN222137757UActive Publication Date: 2024-12-10TIANJIN JIABO FOAM CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420986469.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-08
Publication Date
2024-12-10
Estimated Expiration
2034-05-08

AI Technical Summary

Technical Problem

The transportation devices of traditional sponge production lines are prone to offset and drop during material transportation, resulting in a decrease in production efficiency and require manual or automatic device to pick up and replace, which increases time cost.

Method used

A transportation device including a frame, a rotating roller, a conveyor belt, a support frame, a columnar body, an adjustment mechanism, a driving mechanism and a flow guide mechanism are designed to control the transportation of materials through a columnar body limit, an electromagnetic adjustment and a baffle. Ensure smooth transportation of materials and adapt to specification changes, and avoid material overload.

Benefits of technology

It effectively avoids the problems of material run-off and stuck, improves transportation smoothness and production efficiency, adapts to the transportation of materials of different specifications, reduces manual intervention, and reduces production costs.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222137757U_ABST
    Figure CN222137757U_ABST
Patent Text Reader

Abstract

The utility model provides a transportation device for a sponge production line, which relates to the technical field of sponge production devices and comprises a rack, rotating rollers are rotatably mounted in the rack, a conveying belt is mounted between the two rotating rollers, the two rotating rollers rotate and can drive the conveying belt to operate, a plurality of mounting holes distributed at equal intervals are formed in the rack, and the mounting holes are communicated with the rack. A driving mechanism used for driving the rotating rollers to rotate is installed on the machine frame, the driving mechanism is connected with the rotating rollers, two supporting frames which are symmetrically distributed are arranged at the upper end of the conveying belt, a plurality of columnar bodies which are distributed at equal intervals are rotatably installed in the supporting frames, and materials are limited through the columnar bodies on the two sides so that the materials can be prevented from running out of the two sides of the conveying belt. And meanwhile, the cylindrical body is rotatably installed, when the materials make contact with the cylindrical body, the cylindrical body can rotate, the materials cannot be clamped by the cylindrical body, and the materials move smoothly in the transportation process.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the field of sponge production devices, in particular to a transport device used in a sponge production line. Background Art

[0002] The existing publication number is CN108116872A, which discloses a material unloading and transportation device in a sponge production line. Specifically, it discloses a conveyor belt including sponge blocks, a trolley for moving sponge blocks is provided at the end of the conveyor belt, the surface of the trolley is the same height as the conveyor belt, the surface of the trolley is composed of rollers evenly distributed on the frame, a soft layer is provided on the surface of the frame and the rollers, a movable limit plate is provided at the corner of the frame, and a push-pull rod is provided at one end of the frame. The present invention has a simple structure, which can efficiently transport sponge blocks and protect sponges during transportation. The transportation device in the sponge production line plays a vital role in the sponge production process. Sponge, with its excellent air permeability and elasticity, is widely used in the manufacture of various products such as sound-absorbing cotton, sofa cushions, pillows, mattresses, etc. Therefore, the efficiency and stability of the sponge production line have an important impact on the entire production process. In the sponge production line, the main function of the transportation device is to transport the produced sponge from one process to the next process to ensure the continuity and efficiency of the production process. Although traditional transportation methods, such as conveyor belts, can achieve basic transportation functions, they have obvious limitations. For example, materials on the conveyor belt are prone to shifting during movement, causing the materials to fall from the conveyor belt. The falling of materials means that the flow of materials on the production line is hindered, and manual or automatic devices are required to pick up and replace them, which undoubtedly increases the time cost of the production process and leads to a decrease in overall production efficiency. For this reason, we propose a transportation device for a sponge production line. Utility Model Content

[0003] In view of the deficiencies of the prior art, the utility model provides a transport device for a sponge production line, which solves the problems raised by the above-mentioned background technology.

[0004] To achieve the above purpose, the utility model is implemented through the following technical solutions: a transportation device for a sponge production line, including a frame, a roller rotatably installed in the frame, a conveyor belt installed between two of the rollers, the two rollers rotate and can drive the conveyor belt to operate, a plurality of equidistantly distributed mounting holes are opened on the frame, a driving mechanism for driving the rollers to rotate is installed on the frame, the driving mechanism is connected to the rollers, two symmetrically distributed support frames are arranged on the upper end of the conveyor belt, a plurality of equidistantly distributed columns are rotatably installed in the support frames, two groups of symmetrically distributed adjustment mechanisms are arranged on the frame, the adjustment mechanisms are installed on the frame and are respectively connected to the support frames, the adjustment mechanisms are used to install the support frame on the frame, and to adjust the spacing between the columns on both sides.

[0005] As a further technical solution of the utility model, the adjustment mechanism includes a guide frame, which runs through the frame. The frame is fixedly connected to the support frame on the same side. Both ends of the guide frame are provided with elastic parts, and both ends of the elastic parts are respectively fixedly connected to the frame and the support frame.

[0006] As a further technical solution of the utility model, a magnet is fixedly mounted on the guide frame, and an electromagnet is fixedly mounted on the frame. When the electromagnet is energized, a force can be applied to the magnet.

[0007] As a further technical solution of the utility model, the driving mechanism includes a base, the base is fixedly mounted on a frame, a motor is fixedly mounted on the base, a driving wheel is fixedly mounted on the output shaft end of the motor, a connecting shaft is rotatably mounted on the frame, the connecting shaft is fixedly connected to a rotating roller on one side, a driven wheel is fixedly mounted on the connecting shaft, and the driven wheel is meshed with the driving wheel.

[0008] As a further technical solution of the utility model, a guide mechanism for guiding materials is installed on the frame, and the guide mechanism is located above one end of the conveyor belt.

[0009] As a further technical solution of the utility model, the guide mechanism includes a guide plate, both ends of the guide plate are fixedly installed with side plates, the guide plate and the side plate are both located above one end of the conveyor belt, and the end of the side plate is fixedly connected to the frame.

[0010] As a further technical solution of the utility model, the guide plate is arranged at an angle and the surface is polished.

[0011] As a further technical solution of the utility model, a horizontal axis is rotatably installed between the frames, a plurality of baffles distributed in a circular array are fixedly installed on the horizontal axis, and two meshing transmission wheels are rotatably installed on the frames, the transmission wheel on one side is connected to the horizontal axis, and the transmission wheel on the other side is linked to the driven wheel through a belt mechanism.

[0012] The utility model provides a transport device for a sponge production line, which has the following beneficial effects compared with the prior art:

[0013] The transport device for sponge production line of the present application limits the material during transportation through multiple columns on both sides, which can prevent the material from running out of the two sides of the conveyor belt. At the same time, the column is rotatably installed, and when the material contacts the column, the column can rotate, and the column will not get stuck in the material, so the material moves smoothly during transportation.

[0014] By setting up a guide frame, the distance between the columns on both sides can be adjusted. When the specifications of the material change, by energizing the electromagnet, the current direction of the electromagnet can be controlled. The electromagnet can exert an attractive force or a repulsive force on the magnet part, thereby driving the support frames on both sides to move closer to each other or away from each other, thereby adjusting the distance between the columns on both sides.

[0015] By setting a baffle to block the material, and the motor works intermittently and drives the horizontal axis to rotate intermittently, the baffle rotates intermittently and releases the material intermittently. A certain amount of material can be released according to production needs to avoid conveying a large amount of material on the conveyor belt and exceeding the carrying capacity of the conveyor belt. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a structural schematic diagram of a transport device used in a sponge production line;

[0017] Figure 2 A top view of a transport device for a sponge production line;

[0018] Figure 3 It is an enlarged cross-sectional view of a part of the structure of a transport device used in a sponge production line;

[0019] Figure 4 A transport device for a sponge production line Figure 1 A in the figure is an enlarged structural diagram.

[0020] In the figure: frame 1, roller 2, conveyor belt 3, support frame 4, columnar body 5, guide frame 6, elastic member 7, magnet member 8, electromagnet 9, base 10, motor 11, driving wheel 12, connecting shaft 13, driven wheel 14, guide plate 15, side plate 16, transverse shaft 17, baffle 18, transmission wheel 19, belt mechanism 20. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0022] See also Figure 1-4 The utility model provides a transport device for a sponge production line, comprising a frame 1, in which a roller is rotatably installed.

[0023] 2. A conveyor belt 3 is installed between the two rollers 2. The two rollers 2 rotate and can drive the conveyor belt 3 to operate. A plurality of equidistantly distributed mounting holes are opened on the frame 1. A driving mechanism for driving the rollers 2 to rotate is installed on the frame 1. The driving mechanism is connected to the rollers 2. Two symmetrically distributed support frames 4 are arranged on the upper end of the conveyor belt 3. A plurality of equidistantly distributed columns 5 can be rotatably installed in the support frames 4. Two sets of symmetrically distributed adjusting mechanisms are arranged on the frame 1. The adjusting mechanisms are installed on the frame 1 and are respectively connected to the support frames 4. The adjusting mechanisms are used to install the support frames 4 on the frame 1 and to adjust the spacing between the columns 5 on both sides.

[0024] The adjustment mechanism includes a guide frame 6, which passes through the frame 1, and the frame 1 is fixedly connected to the support frame 4 on the same side. Both ends of the guide frame 6 are sleeved with elastic members 7, and both ends of the elastic member 7 are respectively fixedly connected to the frame 1 and the support frame 4. A magnet member 8 is fixedly installed on the guide frame 6, and an electromagnet 9 is fixedly installed on the frame 1. When the electromagnet 9 is energized, it can apply a force to the magnet member 8.

[0025] Among them, the driving mechanism includes a base 10, which is fixedly installed on the frame 1, and a motor 11 is fixedly installed on the base 10. A driving wheel 12 is fixedly installed on the output shaft end of the motor 11. A connecting shaft 13 is rotatably installed on the frame 1, and the connecting shaft 13 is fixedly connected to the roller 2 on one side. A driven wheel 14 is fixedly installed on the connecting shaft 13, and the driven wheel 14 is meshed with the driving wheel 12.

[0026] The motor 11 drives the driving wheel 12 to rotate, and the driving wheel 12 drives the driven wheel 14 to rotate. The driven wheel 14, the connecting shaft 13 and the roller 2 on one side rotate synchronously, thereby driving the rotation of the roller 2 on one side, and driving the conveyor belt 3 to operate, thereby realizing the transportation of sponge materials. During the transportation process, the materials are limited by the multiple columns 5 on both sides to prevent the materials from running out of the two sides of the conveyor belt 3. At the same time, the column 5 is rotatably installed. When the material contacts the column 5, the column 5 can rotate, and the column 5 will not get stuck with the material, and the material moves smoothly during transportation.

[0027] By setting up the guide frame 6, the distance between the columns 5 on both sides can be adjusted. When the specifications of the material change, by energizing the electromagnet 9, the current direction of the electromagnet 9 can be controlled, and the electromagnet 9 can exert an attractive force or a repulsive force on the magnet 8, thereby driving the support frames 4 on both sides to move closer to each other or away from each other, thereby adjusting the distance between the columns 5 on both sides.

[0028] The frame 1 is provided with a guide mechanism for guiding the material, and the guide mechanism is located above one end of the conveyor belt 3. The guide mechanism includes a guide plate 15, and side plates 16 are fixedly installed at both ends of the guide plate 15. The guide plate 15 and the side plates 16 are both located above one end of the conveyor belt 3, and the ends of the side plates 16 are fixedly connected to the frame 1. The guide plate 15 is inclined and the surface is polished. The guide plate 15 is provided to guide the material.

[0029] Among them, a horizontal shaft 17 is rotatably installed between the frames 1, and a plurality of baffles 18 distributed in a circumferential array are fixedly installed on the horizontal shaft 17. Two meshing transmission wheels 19 are rotatably installed on the frame 1, and the transmission wheel 19 on one side is connected to the horizontal shaft 17, and the transmission wheel 19 on the other side is linked to the driven wheel 14 through a belt mechanism 20. The baffle 18 is provided to block the material, and the motor 11 works intermittently and drives the horizontal shaft 17 to rotate intermittently, and the baffle 18 rotates intermittently and releases the material intermittently, and a certain amount of material can be released according to production needs, so as to avoid conveying a large amount of material on the conveyor belt 3 and exceeding the carrying capacity of the conveyor belt 3.

[0030] The working principle of the utility model is: the driving wheel 12 is driven to rotate by the motor 11, and the driving wheel 12 drives the driven wheel 14 to rotate, and the driven wheel 14, the connecting shaft 13 and the roller 2 on one side rotate synchronously, thereby driving the rotation of the roller 2 on one side, and driving the conveyor belt 3 to operate, so as to realize the transportation of sponge materials. During the transportation process, the materials are limited by the multiple columns 5 on both sides, which can prevent the materials from running out from both sides of the conveyor belt 3. At the same time, the column 5 is rotatably installed. When the material contacts the column 5, the column 5 can rotate, and the column 5 will not get stuck in the material, and the material moves smoothly during transportation. The spacing between the columns 5 on both sides can be adjusted by setting the guide frame 6. When the specifications of the material change, by energizing the electromagnet 9, the current direction of the electromagnet 9 can be controlled, and the electromagnet 9 can apply attraction or repulsion to the magnet 8, thereby driving the support frames 4 on both sides to move closer to each other or move away from each other, thereby adjusting the spacing between the columns 5 on both sides.

[0031] The above is only a preferred embodiment of the present invention. It should be noted that, for ordinary technicians in the technical field, several improvements and modifications can be made without departing from the principle of the present invention, and these improvements and modifications should also be regarded as the protection scope of the present invention. The structures, devices and operating methods not specifically described and explained in the present invention shall be implemented according to the conventional means in the field unless otherwise specified and limited.

Claims

1. A transport device for a sponge production line, characterized in that: The invention comprises a frame (1), wherein a roller (2) is rotatably mounted in the frame (1), a conveyor belt (3) is mounted between two of the rollers (2), the two rollers (2) rotate and can drive the conveyor belt (3) to operate, the frame (1) is provided with a plurality of equally spaced mounting holes, the frame (1) is provided with a driving mechanism for driving the rollers (2) to rotate, the driving mechanism is connected to the rollers (2), two symmetrically distributed support frames (4) are arranged at the upper end of the conveyor belt (3), a plurality of equally spaced columnar bodies (5) are rotatably mounted in the support frames (4), the frame (1) is provided with two groups of symmetrically distributed adjustment mechanisms, the adjustment mechanisms are mounted on the frame (1) and are respectively connected to the support frames (4), the adjustment mechanisms are used to mount the support frames (4) on the frame (1), and to adjust the spacing between the columnar bodies (5) on both sides.

2. A transport device for a sponge production line according to claim 1, characterized in that: The adjustment mechanism comprises a guide frame (6), the guide frame (6) passes through the frame (1), the frame (1) is fixedly connected to the support frame (4) on the same side, both ends of the guide frame (6) are sleeved with elastic members (7), and the two ends of the elastic member (7) are respectively fixedly connected to the frame (1) and the support frame (4).

3. A transport device for a sponge production line according to claim 2, characterized in that: The guide frame (6) is fixedly mounted with a magnet (8), and the frame (1) is fixedly mounted with an electromagnet (9), and the electromagnet (9) can exert a force on the magnet (8) when energized.

4. A transport device for a sponge production line according to claim 1, characterized in that: The driving mechanism comprises a base (10), wherein the base (10) is fixedly mounted on a frame (1), a motor (11) is fixedly mounted on the base (10), a driving wheel (12) is fixedly mounted on the output shaft end of the motor (11), a connecting shaft (13) is rotatably mounted on the frame (1), the connecting shaft (13) is fixedly connected to a rotating roller (2) on one side, a driven wheel (14) is fixedly mounted on the connecting shaft (13), and the driven wheel (14) is meshed with the driving wheel (12).

5. A transport device for a sponge production line according to claim 4, characterized in that: A flow guiding mechanism for guiding materials is installed on the frame (1), and the flow guiding mechanism is located above one end of the conveyor belt (3).

6. A transport device for a sponge production line according to claim 5, characterized in that: The flow guide mechanism comprises a flow guide plate (15), and side plates (16) are fixedly mounted at both ends of the flow guide plate (15). The flow guide plate (15) and the side plates (16) are both located above one end of the conveyor belt (3), and the end of the side plate (16) is fixedly connected to the frame (1).

7. A transport device for a sponge production line according to claim 6, characterized in that: The guide plate (15) is arranged obliquely and its surface is polished.

8. A transport device for a sponge production line according to claim 7, characterized in that: A transverse shaft (17) is rotatably mounted between the frames (1), a plurality of baffles (18) distributed in a circumferential array are fixedly mounted on the transverse shaft (17), and two meshing transmission wheels (19) are rotatably mounted on the frames (1), the transmission wheel (19) on one side is connected to the transverse shaft (17), and the transmission wheel (19) on the other side is linked to a driven wheel (14) via a belt mechanism (20).