White spirit ground cylinder fermentation two-stage linkage rapid material taking device

By using mechanical transmission device and dual-stage linkage design during the fermentation of ceramic ground cylinders, the problems of oil leakage, slow speed and height limitation of traditional hydraulic transmission devices are solved, and efficient and pollution-free wine mashing operation is achieved, improving the efficiency and improvement of the operation of the wine-mill. winemaking production efficiency.

CN222138094UActive Publication Date: 2024-12-10SHANXI XINGHUACUN FENJIU WINE FACTORY +1
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Patent Information

Application Number
CN202420961860.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-06
Publication Date
2024-12-10
Estimated Expiration
2034-05-06

AI Technical Summary

Technical Problem

During the fermentation process of existing ceramic ground cylinders, it is difficult to get out of the cylinder. Traditional hydraulic transmission devices have problems such as oil leakage, slow speed, large equipment height, and low material extraction efficiency.

Method used

The mechanical transmission device is adopted, including primary and secondary moving devices and sprocket sets, and the rapid material withdrawal is achieved through motors, reducers and chains, avoiding oil leakage problems of hydraulic transmission, and shortening the equipment height through dual-stage linkage design. Increased discharge height and space.

Benefits of technology

It realizes an oil-free and efficient and fast material extraction process, improves production efficiency, and simplifies the operation of the wine mash out of the cylinder.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a two-stage linkage quick material taking device for white spirit ground cylinder fermentation, belongs to the technical field of white spirit brewing, and mainly solves the problems of oil pollution, slower material taking speed and limited height in the prior art. Which comprises a first-stage movable device, a second-stage movable device and a material containing barrel, and is characterized in that the first-stage movable device comprises a first fixed beam, a second movable beam, a fourth fixed beam, a second beam driving device and a second beam guide column; one end of the second beam guide column is fixedly connected with the first fixed beam, and the other end is fixedly connected with the fourth fixed beam; the second movable beam is in sliding connection with the second beam guide column through a through hole in the second movable beam. The second-stage movable device comprises a second movable beam, a third movable beam, a fifth movable beam, a third beam driving device and a third beam guide column; one end of the third beam guide column is fixedly connected with the second movable beam, and the other end is fixedly connected with the fifth movable beam; the third movable beam is in sliding connection with the third beam guide column through a through hole in the third movable beam. The driving device comprises a motor, a speed reducer, a chain wheel set and a chain.
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Description

Technical Field

[0001] The utility model belongs to the technical field of liquor brewing, and in particular relates to a double-stage linkage quick material taking device for liquor ground tank fermentation. Background Art

[0002] The brewing process of Chinese liquor mainly includes three basic links: solid-state fermentation, solid-state distillation and solid-state aging. Among them, solid-state fermentation is an important link in liquor brewing, and its fermentation process is carried out in a solid state. In the solid-state fermentation process, the starch and protein in the raw materials are decomposed into small molecules under the action of microorganisms and become alcohol components, and finally the alcohol is extracted by distillation. There are many kinds of containers used in the solid-state fermentation process, and one of the most commonly used ones is the ceramic ground tank. There are many advantages of using ceramic ground tanks for fermentation. It is clean and hygienic and easy to keep warm. It can keep the fermentation environment unchanged and ensure the stability of the wine quality.

[0003] Fermentation in ceramic ground tanks has advantages, but it is difficult to remove the mash (the material after fermentation is called mash) from the tank, because the ground tank is buried individually, with a small diameter and a deep height (generally, the diameter of a ceramic ground tank is about 0.7 meters, the depth is about 1.2 meters, and about 200 kilograms of material can be taken out at a time). At present, most winemaking companies rely on manual digging with shovels to transport the mash out of the tank. In order to reduce the intensity of manual labor and improve production efficiency, we have developed a system for removing mash from the tank and applied for a patent. The patent name is: "Solidification of ground tanks for liquor production" "System for feeding and discharging materials into and out of the tank" patent number: 2021206199067, but the following problems were found in the use of this device: 1. Due to the use of a hydraulic transmission device, oil leakage occurs during the use of the equipment, which will cause pollution to the production site. Generally, oil pollution is strictly prohibited at the winemaking site; 2. The hydraulic transmission speed is slow, so the material removal speed is slow and the efficiency is not high; 3. The equipment occupies a large space, the material removal barrel is a single-stage transmission, and the guide column cannot be extended, resulting in a limited height, making it difficult to withdraw the material from the material removal barrel after the mash is out of the tank. Summary of the invention

[0004] The utility model aims to solve the problems existing in the prior art and provide a double-stage linkage quick material taking device for white wine ground tank fermentation.

[0005] The technical solution adopted by the utility model to solve the above technical problems is:

[0006] The double-stage linkage quick material-taking device for fermentation in ground-jars of white wine comprises a primary movable device, a secondary movable device and a material-taking barrel, and is characterized in that: the primary movable device comprises a No. 1 fixed beam, a No. 2 movable beam, a No. 4 fixed beam, a No. 2 beam driving device and a No. 2 beam guide column; one end of the No. 2 beam guide column is fixedly connected to the No. 1 fixed beam, and the other end is fixedly connected to the No. 4 fixed beam; the No. 2 movable beam is slidably connected to the No. 2 beam guide column through a through hole thereon; the No. 2 beam driving device comprises a motor, a reducer, a primary sprocket set and a primary chain; the primary sprocket set is composed of a sprocket fixed on the No. 1 fixed beam and a sprocket fixed on the No. 4 fixed beam; the primary chain is closed through the sprocket and fixedly connected to the No. 2 movable beam;

[0007] The secondary movable device includes a No. 2 movable beam, a No. 3 movable beam, a No. 5 movable beam, a No. 3 beam driving device and a No. 3 beam guide column; one end of the No. 3 beam guide column is fixedly connected to the No. 2 movable beam, and the other end is fixedly connected to the No. 5 movable beam; the No. 3 movable beam is slidably connected to the No. 3 beam guide column through a through hole thereon; the No. 3 beam driving device includes a motor, a reducer, a secondary sprocket group and a secondary chain; the secondary sprocket group is composed of a sprocket fixed on the No. 2 movable beam and a sprocket fixed on the No. 5 movable beam; the secondary chain is closed through the sprocket and fixedly connected to the No. 3 movable beam;

[0008] The material taking barrel is fixedly connected to the third movable beam; a material taking shovel is arranged at the lower part of the material taking barrel.

[0009] Compared with the prior art, the utility model has the following beneficial effects:

[0010] The utility model adopts a sprocket group and a chain of a primary movable device and a secondary movable device, and has the following improvements and advantages: 1. It completely adopts mechanical transmission and drive devices to avoid the risk of contamination of materials caused by oil leakage in the hydraulic transmission process; 2. It improves the operating speed of the equipment and improves production efficiency; 3. It adopts a double-stage linkage to increase the stroke within the effective height range of the factory building, shorten the closing height of the equipment, increase the discharge height and space, and make the discharge more convenient and quick. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is a schematic diagram of the structure of the utility model;

[0012] Figure 2 This is a schematic diagram of the closed state of the utility model;

[0013] Figure 3 This is a schematic diagram of the first-stage stroke of the utility model;

[0014] Figure 4 It is a schematic diagram of the second-stage stroke of the utility model.

[0015] In the figure: 1—fixed beam No. 1; 2—movable beam No. 2; 3—movable beam No. 3; 4—fixed beam No. 4; 5—movable beam No. 5; 6—material shovel; 7—driving device of beam No. 2; 7-1—primary chain; 8—driving device of beam No. 3; 8-1—secondary chain; 9—traveling beam; 10—guide column of beam No. 2; 11—guide column of beam No. 3; 12—material barrel; 13—ground cylinder. DETAILED DESCRIPTION

[0016] like Figure 1 As shown, the double-stage linkage quick material-taking device for fermentation in ground-jar of white wine comprises a primary movable device, a secondary movable device and a material-taking barrel 12, and is characterized in that: the primary movable device comprises a No. 1 fixed beam 1, a No. 2 movable beam 2, a No. 4 fixed beam 4, a No. 2 beam driving device 7 and a No. 2 beam guide column 10; one end of the No. 2 beam guide column 10 is fixedly connected to the No. 1 fixed beam 1, and the other end is fixedly connected to the No. 4 fixed beam 4; the No. 2 movable beam 2 is slidably connected to the No. 2 beam guide column 10 through the through hole thereon; the No. 2 beam driving device 7 comprises a motor, a reducer, a primary sprocket set and a primary chain 7-1; the primary sprocket set is composed of a sprocket fixed on the No. 1 fixed beam 1 and a sprocket fixed on the No. 4 fixed beam 4; the primary chain 7-1 is closed through the sprocket and fixedly connected to the No. 2 movable beam 2;

[0017] The secondary movable device includes a No. 2 movable beam 2, a No. 3 movable beam 3, a No. 5 movable beam 5, a No. 3 beam driving device 8 and a No. 3 beam guide column 11; one end of the No. 3 beam guide column 11 is fixedly connected to the No. 2 movable beam 2, and the other end is fixedly connected to the No. 5 movable beam 5; the No. 3 movable beam 3 is slidably connected to the No. 3 beam guide column 11 through a through hole thereon; the No. 3 beam driving device 8 includes a motor, a reducer, a secondary sprocket group and a secondary chain 8-1; the secondary sprocket group is composed of a sprocket fixed on the No. 2 movable beam 2 and a sprocket fixed on the No. 5 movable beam 5; the secondary chain 8-1 is closed through the sprocket and fixedly connected to the No. 3 movable beam 3;

[0018] The material taking barrel 12 is fixedly connected to the third movable beam 3 ; a material taking shovel 6 is arranged at the lower part of the material taking barrel 12 .

[0019] Working process:

[0020] like Figure 1 , 2 As shown, the utility model is in a closed state. When the utility model reaches the top of the ground cylinder 13 where the material is to be taken under the driving of the traveling beam 9, the second beam driving device 7 is started, the primary chain 7-1 rotates, and the second movable beam 2 is driven downward, as shown in FIG. Figure 3 As shown, the No. 3 beam driving device 8 can be started at the same time as the No. 2 movable beam 2 moves downward, or the No. 3 beam driving device 8 can be started after the No. 2 movable beam 2 moves downward to the limit and stops; at this time, Figure 4As shown, the fifth movable beam 5 is close to the ground, and the third movable beam 3 drives the material taking cylinder 12 downward to the bottom of the cylinder, and the material taking shovel 6 is retracted;

[0021] Simultaneously, the No. 2 beam driving device 7 and the No. 3 beam driving device 8 are started in reverse. At this time, the material taking barrel 12 is quickly lifted to a certain height and dispatched to the top of the material receiving vehicle for unloading, thus completing the material taking process.

Claims

1. A two-stage linkage quick material taking device for fermentation of liquor in underground tanks, comprising a primary movable device, a secondary movable device and a material taking barrel (12), characterized in that: The primary movable device comprises a No. 1 fixed beam (1), a No. 2 movable beam (2), a No. 4 fixed beam (4), a No. 2 beam driving device (7) and a No. 2 beam guide column (10); one end of the No. 2 beam guide column (10) is fixedly connected to the No. 1 fixed beam (1), and the other end is fixedly connected to the No. 4 fixed beam (4); the No. 2 movable beam (2) is slidably connected to the No. 2 beam guide column (10) via a through hole thereon; The secondary movable device comprises a No. 2 movable beam (2), a No. 3 movable beam (3), a No. 5 movable beam (5), a No. 3 beam driving device (8) and a No. 3 beam guide column (11); one end of the No. 3 beam guide column (11) is fixedly connected to the No. 2 movable beam (2), and the other end is fixedly connected to the No. 5 movable beam (5); the No. 3 movable beam (3) is slidably connected to the No. 3 beam guide column (11) via a through hole thereon; The material taking barrel (12) is fixedly connected to the third movable beam (3); a material taking shovel (6) is arranged at the lower part of the material taking barrel (12).

2. The double-stage linkage rapid material taking device for fermentation of liquor in underground jars according to claim 1 is characterized by: The No. 2 beam driving device (7) comprises a motor, a reducer, a primary sprocket set and a primary chain (7-1); the primary sprocket set is composed of a sprocket fixed on the No. 1 fixed beam (1) and a sprocket fixed on the No. 4 fixed beam (4); the primary chain (7-1) is closed through the sprockets and fixedly connected to the No. 2 movable beam (2).

3. The double-stage linkage rapid material taking device for liquor fermentation in underground jars according to claim 1 is characterized by: The third beam driving device (8) comprises a motor, a reducer, a secondary sprocket set and a secondary chain (8-1); the secondary sprocket set is composed of a sprocket fixed on the second movable beam (2) and a sprocket fixed on the fifth movable beam (5); the secondary chain (8-1) is closed through the sprocket and fixedly connected to the third movable beam (3).

Citation Information

Cited By

  • White spirit ground cylinder fermentation two-stage linkage rapid material taking device and material taking method

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