Full-automatic plastic tray arranging machine

Through the fully automatic plastic placing machine, the plastic parts of silicone ear caps are automatically placed, which solves the problems of traditional mold release and low manual placement efficiency, and improves production efficiency and product yield.

CN222138101UActive Publication Date: 2024-12-10东莞星海丰电子有限公司
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420010069.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-03
Publication Date
2024-12-10
Estimated Expiration
2034-01-03

AI Technical Summary

Technical Problem

During the processing of silicone ear caps, the traditional mold release method is time-consuming and labor-intensive and easy to damage the product. The manual placement of plastic parts is low efficiency, resulting in high defect rate.

Method used

A fully automatic plastic plating machine is designed, including a base, a workbench, a material plating mechanism and a driving mechanism. The plastic parts are automatically placed on the mold through the material plating suction cup and a driving mechanism, instead of manual operation.

Benefits of technology

It improves the placement efficiency, reduces labor costs, reduces product defect rate, and realizes an automated mold release process.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222138101U_ABST
    Figure CN222138101U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of silica gel ear cap processing, in particular to a full-automatic plastic wobble plate machine which comprises a machine base, a working table and a material wobble mechanism, the working table and the material wobble mechanism are arranged on the machine base, a base plate is arranged on the working table, a mounting plate is arranged on the base plate in a penetrating mode, a mold plate is fixedly arranged on the mounting plate, and a die is arranged on the mold plate. A mold and a wobble plate are installed on the mold plate, the material wobble mechanism comprises two stand columns perpendicularly arranged on the side wall of the machine base, an X-axis module is arranged between the two stand columns, a Z-axis module is arranged on the X-axis module in a sliding mode, a material wobble suction cup is arranged on the Z-axis module in a sliding mode, and the material wobble suction cup is arranged on the machine base in a sliding mode. And the material placing suction cup places the plastic parts on the placing disc on the mold under the action of the X-axis module and the Z-axis module. The plastic part placing device is simple in structure, reasonable in design and capable of replacing manual work to automatically place plastic parts on a mold, placing efficiency is improved, and meanwhile labor cost can be saved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of silicone ear cap processing, in particular to a full-automatic plastic plate placing machine. Background Art

[0002] Silicone ear caps are silicone caps used on earphones. They can be used to diffuse the volume and protect the ears. Silicone ear caps are generally divided into an outer ring and an inner ring. The outer ring of the silicone ear cap is a semicircular block, and the inner ring is a cylindrical block. During the processing, the inner and outer rings of the silicone ear caps are integrally formed using a hydraulic process.

[0003] At present, the molding process of silicone ear caps on the market is directly oil pressure molding on the mold. Its disadvantage is that it is inconvenient to demold. The traditional demolding method is to use ejector pins, but the silicone ear caps are made of soft material, and the ejector pins can easily scratch the product, resulting in a high defective rate of the product. In order to improve the yield of the product, manual demolding is used, but manual demolding requires waiting for the mold to cool down before demolding can be performed, which is time-consuming and labor-intensive.

[0004] In order to improve the demoulding efficiency of silicone ear caps and reduce the defective rate of demoulded products, when producing silicone ear caps, plastic parts are placed in the mold, the silicone ear caps are molded on the plastic parts, and then the plastic parts are ejected by ejectors, and the plastic parts and the silicone ear caps on the plastic parts are taken away by a robot, and finally the silicone ear caps are taken out manually. At present, plastic parts are placed on the mold manually on the market. Manual placement is inefficient and prone to visual fatigue, resulting in inconsistent positions of the placed plastic parts and a high defective rate of the silicone ear caps produced. Therefore, the inventor designed a fully automatic plastic plate placing machine. Utility Model Content

[0005] The purpose of the utility model is to provide a fully automatic plastic plating machine with a simple structure and reasonable design. It can automatically place plastic parts on molds instead of manual labor, thereby improving the efficiency of placement and saving labor costs, thereby solving the problems raised by the above technical background.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a fully automatic plastic plate swing machine, comprising a machine base and a workbench and a swing mechanism arranged on the machine base, a pad being arranged on the workbench, a mounting plate being penetrated through the pad, a mold plate being fixedly mounted on the mounting plate, a mold and a swing plate being mounted on the mold plate, a driving mechanism for driving the mounting plate to move along the length direction of the pad being arranged in the machine base, the swing mechanism comprising two columns vertically arranged on the side wall of the machine base, an X-axis module being arranged between the two columns, a Z-axis module being slidably arranged on the X-axis module, a swing suction cup being slidably arranged on the Z-axis module, and the swing suction cup places the plastic parts on the swing plate on the mold under the action of the X-axis module and the Z-axis module.

[0007] Preferably, it also includes a control panel, which is arranged on the machine base and is connected to the swing mechanism and the driving mechanism respectively.

[0008] Preferably, foot pads are provided at the four bottom corners of the base.

[0009] Preferably, two pads are provided, and the two pads are symmetrically distributed about the central axis of the workbench, and each of the pads is provided with a through hole for the mounting plate to pass through.

[0010] Preferably, the driving mechanism includes a mounting groove fixedly mounted on the inner wall of the base and a first driving motor and a second driving motor arranged at both ends of the mounting groove, a slide rail is arranged in the mounting groove along its length direction, a slider is slidably arranged on the slide rail, and the slider is fixedly connected to the mounting plate, and a driving belt is connected to the output end of the first driving motor and the second driving motor, and a connecting member is arranged on the driving belt, and the connecting member is fixedly connected to the mounting plate.

[0011] Preferably, a position sensor is provided on the mounting groove at one end of the first drive motor.

[0012] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0013] 1. The utility model provides a fully automatic plastic plate placing machine, which includes a machine base, a workbench and a material placing mechanism arranged on the machine base. The overall structure is simple and the design is reasonable. A pad is arranged on the workbench, a mounting plate is arranged through the pad, a mold plate is fixedly mounted on the mounting plate, a mold and a plate placing machine are mounted on the mold plate, and a driving mechanism for driving the mounting plate to move along the length direction of the pad is arranged in the machine base. When working, the material placing mechanism places the plastic parts on the plate on the mold, replacing the traditional manual placing, thereby improving the placing efficiency and saving the labor cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is the overall structure diagram of the utility model;

[0015] Figure 2 It is a structural schematic diagram of the installation of the mounting plate of the utility model;

[0016] Figure 3 This is a structural diagram of the swinging mechanism of the utility model;

[0017] Figure 4 It is a structural diagram of the driving mechanism of the utility model.

[0018] The reference numerals and names in the figures are as follows:

[0019] 1. Machine base; 2. Workbench; 3. Material swing mechanism; 31. Column; 32. X-axis module; 33. Z-axis module; 34. Material swing suction cup; 4. Pad; 5. Mounting plate; 6. Mold plate; 7. Mold; 8. Swing plate; 9. Driving mechanism; 91. Mounting slot; 92. First driving motor; 93. Second driving motor; 94. Slide rail; 95. Slider; 96. Driving belt; 97. Connector; 98. Position sensor; 10. Control panel; 11. Through hole; 12. Foot pad. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] In the description of the embodiments of the present utility model, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the embodiments of the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the embodiments of the present utility model, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined.

[0022] In the embodiments of the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the embodiments of the present invention can be understood according to specific circumstances.

[0023] See also Figure 1 and Figure 2The utility model provides an embodiment: a fully automatic plastic plate-settling machine, which includes a machine base 1 and a workbench 2 and a swing mechanism 3 arranged on the machine base 1, a pad 4 is arranged on the workbench 2, a mounting plate 5 is penetrated through the pad 4, a mold plate 6 is fixedly mounted on the mounting plate 5, a mold plate 7 and a swing plate 8 are mounted on the mold plate 6, a driving mechanism 9 for driving the mounting plate 5 to move along the length direction of the pad 4 is arranged in the machine base 1, and the fully automatic plastic plate-settling machine also includes a control panel 10, which is arranged on the machine base 1, and the control panel 10 is respectively connected to the swing mechanism 3 and the driving mechanism 9, and controls the operation of the swing mechanism 3 and the driving mechanism 9.

[0024] Specifically, foot pads 12 are provided at the four corners of the bottom of the base 1 .

[0025] Specifically, in the present embodiment, two pads 4 are provided, and the two pads 4 are symmetrically distributed about the central axis of the workbench 2 , and each of the pads 4 is provided with a through hole 11 for the installation plate 5 to pass through.

[0026] See also Figure 3 The swing mechanism 3 in the figure includes two columns 31 vertically arranged on the side wall of the above-mentioned machine base 1, and an X-axis module 32 is arranged between the two columns 31. A Z-axis module 33 is slidably arranged on the X-axis module 32, and a swing suction cup 34 is slidably arranged on the Z-axis module 33. The swing suction cup 34 places the plastic parts on the above-mentioned swing plate 8 on the mold 7 under the action of the X-axis module 32 and the Z-axis module 33. It should be noted here that the X-axis module 32 and the Z-axis module 33 in this embodiment are both existing technologies, and their structures will not be described in detail here.

[0027] See also Figure 4 The driving mechanism 9 in the figure includes a mounting groove 91 fixedly mounted on the inner wall of the above-mentioned base 1 and a first driving motor 92 and a second driving motor 93 arranged at both ends of the mounting groove 91. A slide rail 94 is arranged in the mounting groove 91 along its length direction, and a slider 95 is slidably arranged on the slide rail 94. The slider 95 is fixedly connected to the mounting plate 5. The output ends of the first driving motor 92 and the second driving motor 93 are connected to driving belts 96, and the driving belts 96 are provided with connecting members 97, which are fixedly connected to the mounting plate 5.

[0028] Specifically, a position sensor 98 is provided on the mounting groove 91 at one end of the first driving motor 92 , and the position sensor 98 is used to sense the moving position of the mounting plate 5 .

[0029] Please refer again Figures 1 to 4When the fully automatic plastic plate placing machine in the utility model is working, the plate 8 with plastic parts is placed on the mold plate 6 manually, and the material placing suction cup 34 on the material placing mechanism 3 cooperates with the driving mechanism 9 under the action of the X-axis module 32 and the Z-axis module 33 to place the plastic parts on the plate 8 on the mold 7, wherein the first driving motor 92 and the second driving motor 93 on the driving mechanism 9 respectively drive the driving belt 96 to rotate forward or reverse, and further drive the mounting plate 5 and the mold 7 on the mounting plate 5 to move along the length direction of the slide rail 94, and the position sensor 98 is used to sense the moving position of the mounting plate 5, so as to realize the accurate placement of plastic parts, and the whole working process is controlled by the control panel 10, which is simple and convenient.

[0030] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. A fully automatic plastic plate placing machine, comprising a machine base (1), a workbench (2) and a material placing mechanism (3) arranged on the machine base (1), characterized in that: The workbench (2) is provided with a pad (4), the pad (4) is penetrated by a mounting plate (5), a mold plate (6) is fixedly mounted on the mounting plate (5), a mold (7) and a swing plate (8) are mounted on the mold plate (6), a driving mechanism (9) for driving the mounting plate (5) to move along the length direction of the pad (4) is provided in the machine base (1), the swing mechanism (3) comprises two columns (31) vertically arranged on the side wall of the machine base (1), an X-axis module (32) is arranged between the two columns (31), a Z-axis module (33) is slidably arranged on the X-axis module (32), a swing suction cup (34) is slidably arranged on the Z-axis module (33), and the swing suction cup (34) places the plastic part on the swing plate (8) on the mold (7) under the action of the X-axis module (32) and the Z-axis module (33).

2. The fully automatic plastic plate placing machine according to claim 1, characterized in that: It also comprises a control panel (10), wherein the control panel (10) is arranged on the machine base (1), and the control panel (10) is respectively connected to the material swinging mechanism (3) and the driving mechanism (9).

3. The fully automatic plastic plate placing machine according to claim 1, characterized in that: Foot pads (12) are provided at the four corners of the bottom of the machine base (1).

4. The fully automatic plastic plate placing machine according to claim 1, characterized in that: Two pads (4) are provided, and the two pads (4) are symmetrically distributed about the central axis of the workbench (2), and each pad (4) is provided with a through hole (11) for the mounting plate (5) to pass through.

5. The fully automatic plastic plate placing machine according to claim 1, characterized in that: The driving mechanism (9) comprises a mounting groove (91) fixedly mounted on the inner wall of the machine base (1), and a first driving motor (92) and a second driving motor (93) arranged at both ends of the mounting groove (91); a slide rail (94) is arranged in the mounting groove (91) along its length direction; a slider (95) is slidably arranged on the slide rail (94); the slider (95) is fixedly connected to the mounting plate (5); a driving belt (96) is connected to the output end of the first driving motor (92) and the second driving motor (93); a connecting piece (97) is arranged on the driving belt (96); and the connecting piece (97) is fixedly connected to the mounting plate (5).

6. The fully automatic plastic plate placing machine according to claim 5, characterized in that: A position sensor (98) is provided on the mounting groove (91) at one end of the first drive motor (92).