Material storage mechanism for non-stop feeding of copper strips
By designing a material storage mechanism for copper belt feeding without stopping, the automatic feeding and discharge of copper belts is achieved using guide rails and pulley systems, the problem of shutdown when replacing copper belt coils is solved, improving production efficiency and reducing failure rate.
Patent Information
- Application Number
- CN202420918374.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-28
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-04-28
AI Technical Summary
When producing new energy electrodes, the replacement of copper tape coils requires shutdown for welding, resulting in low production efficiency and increased failure rate.
A material storage mechanism for copper belt feeding without stopping is designed, including guide rails, slide tables, mounts, drive motors, first pulleys and second pulleys. By driving the pulleys forward and reverse, the pulleys are realized automatically. Feeding and discharging materials ensure production continuity.
The copper tape roll replacement and welding process does not require shutdown, improves production efficiency, and reduces the loss of failure rate and equipment service life.
Smart Images

Figure CN222138229U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a feeding device, in particular to a material storage mechanism for copper belt feeding without stopping the machine. Background Art
[0002] Copper strips are needed in the production of new energy electrodes. When feeding the copper strips, the copper strip rolls need to be assembled on the unwinding rollers first, and then the free end of the copper strip is pulled out and put into the manufacturing equipment. As the copper strips are continuously consumed, the copper strips on the copper strip rolls will be used up. At present, in the production process, when a roll of copper strip is used up, the staff generally needs to shut down the manufacturing equipment, and then assemble another roll of copper strip in time, and then pull the free end of the new copper strip roll out to the manufacturing equipment and weld it to the end of the old copper strip roll, so as to complete the material change and welding, and finally restart the manufacturing equipment. In the above-mentioned traditional feeding method, each time the material is changed, the machine needs to be shut down first, and the equipment needs to be restarted for production after the new copper strip roll is loaded. Since the production needs to be shut down, the production efficiency is affected. To this end, we propose a storage mechanism for copper strip feeding without stopping the machine to solve the above problems well. Utility Model Content
[0003] The utility model aims to solve the problem of low efficiency caused by the need to stop the machine for coil replacement in the prior art production line, and proposes a material storage mechanism for copper strip feeding without stopping the machine.
[0004] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0005] A material storage mechanism for copper belt feeding without stopping, which is installed between a feed roller and a discharge roller on a vertical plate, and comprises a guide rail, a slide, a mounting seat, a driving motor, a first pulley, a second pulley and a belt;
[0006] The guide rail is vertically arranged on the vertical plate, and the slide is slidably connected to the guide rail;
[0007] The upper end and the lower end of the guide rail are respectively provided with a first belt pulley and a second belt pulley, and the belt is wound around the first belt pulley and the second belt pulley;
[0008] The mounting seat is fixedly mounted on the slide, and the mounting seat is fixedly connected to the belt. In addition, a pressure rod is vertically mounted on the mounting seat;
[0009] The driving motor is connected to the first pulley, and the driving motor drives the first pulley to rotate forward and reverse, thereby driving the mounting base fixedly connected to the belt to move up and down. The pressure rod realizes material storage during normal feeding of the copper belt and material discharge in special circumstances during the up and down movement of the mounting base, so as to ensure normal production.
[0010] Preferably, there are two guide rails, and the two guide rails are arranged vertically in parallel, and each guide rail is provided with two slides. The four slides cooperate with the two guide rails to achieve stability in the movement of the mounting seat.
[0011] Preferably, a vertical groove is provided between the two guide rails, and the first pulley and the second pulley are respectively provided at the top and the end of the vertical groove.
[0012] Preferably, in order to reduce the load on the driving motor, the mounting seat is also connected to a counterweight block, which is connected to the mounting seat via a line that bypasses the pulley. The weight of the counterweight block is equivalent to the total weight of the mounting seat, the slide and the pressure rod. The purpose of adding the counterweight block is to offset the weight of the counterweight block and the mounting seat, the slide and the pressure rod through the pulley, so that the burden on the driving motor can be reduced.
[0013] Preferably, an L-shaped connector is provided on the back of the mounting seat, the L-shaped connector is located in the vertical groove and connected to the connecting line, and correspondingly, the counterweight block and the pulley are arranged on the back of the vertical plate.
[0014] Preferably, the driving motor is arranged on the back side of the vertical plate to improve the overall aesthetics of the equipment.
[0015] Preferably, in order to increase the friction between the pulley and the belt, anti-slip teeth are provided on the contact surfaces of the first pulley and the second pulley with the belt.
[0016] In summary, the technical effects and advantages of the utility model are as follows:
[0017] The material storage mechanism can drive the first pulley to rotate through the driving motor during the normal feeding process of the production line, thereby driving the pressure rod on the mounting seat to move downward to store material. When the copper strip roll is about to be used up and needs to be replaced and the tail ends of the new and old copper strip rolls are welded, and the copper strip roll cannot be fed normally, the driving motor drives the first pulley to rotate in the opposite direction, so that the pressure rod moves upward to feed the production line normally, ensuring the normal operation of production and effectively improving the working efficiency of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of the front structure of the vertical plate in the utility model;
[0019] Figure 2 It is a schematic diagram of the back structure of the vertical plate in the utility model.
[0020] In the figure:
[0021] Vertical plate 1, feed roller 101, discharge roller 102, vertical slot 103;
[0022] Rail 2;
[0023] Slide 3;
[0024] Mounting seat 4, L-shaped connecting piece 401;
[0025] Driving motor 5;
[0026] First pulley 6;
[0027] Second pulley 7;
[0028] Belt 8;
[0029] Pressure rod 9;
[0030] Copper tape 10
[0031] Counterweight 11;
[0032] Pulley 12;
[0033] Connection 13. DETAILED DESCRIPTION
[0034] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0035] In the production of new energy electrodes, aluminum liquid needs to be cast on copper strips to form a composite material, and then the poles are made by rolling and stamping. In this process, the copper strip is usually fed in the state of being wound into a disc. When the copper strip roll is exhausted, it needs to be replaced with a new copper strip roll. However, when replacing the new copper strip roll, in order to ensure the continuity of the copper strip, it is also necessary to weld the copper strip tail of the old copper strip roll to the copper strip head of the new copper disc. This process requires shutdown to operate, which not only greatly affects the processing efficiency, but also the repeated start and stop of the machine will increase the failure rate and reduce the service life. In order to achieve non-stop replacement and welding of the copper strip, the following scheme is specially proposed:
[0036] like Figure 1-Figure 2 As shown, a material storage mechanism for copper strip feeding without stopping the machine is installed between a feed roller 101 and a discharge roller 102 on a vertical plate 1, and includes a guide rail 2, a slide 3, a mounting seat 4, a drive motor 5, a first pulley 6, a second pulley 7 and a belt 8;
[0037] The guide rail 2 is vertically arranged on the vertical plate 1, and the slide 3 is slidably connected to the guide rail 2;
[0038] The upper end and the lower end of the guide rail 2 are respectively provided with a first pulley 6 and a second pulley 7, and a belt 8 is wound around the first pulley 6 and the second pulley 7;
[0039] The mounting seat 4 is fixedly mounted on the slide 3, and the mounting seat 4 is fixedly connected to the belt 8. In addition, a pressure rod 9 is vertically mounted on the mounting seat 4;
[0040] The driving motor 5 is connected to the first pulley 6, and the driving motor 5 drives the first pulley 6 to rotate forward and reverse, thereby driving the mounting base 4 fixedly connected to the belt 8 to move upward or downward. The pressure rod 9 realizes the storage of copper belt 10 during normal feeding and the discharge of copper belt 10 under special circumstances during the upward or downward movement of the mounting base 4, so as to ensure the normal production.
[0041] In this embodiment, there are two guide rails 2 , and the two guide rails 2 are arranged vertically and in parallel. Two slides 3 are provided on each guide rail 2 . The four slides 3 cooperate with the two guide rails 2 to achieve the stability of the movement of the mounting seat 4 .
[0042] A vertical groove 103 is provided between the two guide rails 2 of the vertical plate 1 , and the first belt pulley 6 and the second belt pulley 7 are respectively provided at the top and the end of the vertical groove 13 .
[0043] In order to reduce the load on the driving motor 5, the mounting seat 4 is also connected to a counterweight 11, which is connected to the mounting seat 4 via a line 13 that bypasses a pulley 12. The weight of the counterweight 11 is equivalent to the total weight of the mounting seat 4, the slide 3 and the pressure rod 9. The purpose of adding the counterweight 11 is to offset the weight of the counterweight 11 and the mounting seat 4, the slide 3 and the pressure rod 9 through the pulley 12, so that the burden on the driving motor 5 can be reduced.
[0044] An L-shaped connector 401 is provided on the back of the mounting seat 4 . The L-shaped connector 401 is located in the vertical groove 13 and connected to the connecting line 13 . Correspondingly, the counterweight 11 and the pulley 12 are provided on the back of the vertical plate 1 .
[0045] Likewise, the driving motor 5 is disposed on the back side of the vertical plate 1 to improve the overall aesthetics of the device.
[0046] In addition, in order to increase the friction between the pulley and the belt 8 , anti-slip teeth are provided on the contact surfaces of the first pulley 6 and the second pulley 7 with the belt 8 .
[0047] The above are only preferred specific implementation methods of the utility model, but the protection scope of the utility model is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the utility model, who makes equivalent replacements or changes based on the technical scheme and utility model concept of the utility model, should be covered by the protection scope of the utility model.
Claims
1. A material storage mechanism for copper strip feeding without stopping the machine, characterized in that: It is installed between the feed roller and the discharge roller on the vertical plate, and includes a guide rail, a slide, a mounting seat, a drive motor, a first pulley, a second pulley and a belt; The guide rail is vertically arranged on the vertical plate, and the slide is slidably connected to the guide rail; The upper end and the lower end of the guide rail are respectively provided with a first belt pulley and a second belt pulley, and the belt is wound around the first belt pulley and the second belt pulley; The mounting seat is fixedly mounted on the slide, and the mounting seat is fixedly connected to the belt. In addition, a pressure rod is vertically mounted on the mounting seat; The driving motor is connected to the first belt pulley, and the driving motor drives the first belt pulley to rotate forward and reverse.
2. A material storage mechanism for copper strip feeding without stopping the machine as claimed in claim 1, characterized in that: There are two guide rails, which are arranged vertically and in parallel, and each guide rail is provided with two slides.
3. A material storage mechanism for copper strip feeding without stopping the machine as claimed in claim 2, characterized in that: A vertical groove is arranged between the two guide rails, and the first belt pulley and the second belt pulley are arranged at the top and the end of the vertical groove respectively.
4. A material storage mechanism for copper strip feeding without stopping the machine as claimed in claim 3, characterized in that: The mounting seat is also connected to a counterweight block, and the counterweight block is connected to the mounting seat via a line that bypasses the pulley.
5. A material storage mechanism for copper strip feeding without stopping the machine as claimed in claim 4, characterized in that: An L-shaped connector is provided on the back of the mounting seat. The L-shaped connector is located in the vertical groove and is connected to the connecting line. Correspondingly, the counterweight block and the pulley are arranged on the back of the vertical plate.
6. A material storage mechanism for copper strip feeding without stopping the machine as claimed in claim 1, characterized in that: The driving motor is arranged on the back side of the vertical plate.
7. The material storage mechanism for copper strip feeding without stopping the machine as claimed in claim 1, characterized in that: The first pulley and the second pulley are provided with anti-slip teeth on their contact surfaces with the belt.
