Self-adaptive hydraulic power maintenance lifting device

By adopting a rectangular structure of the mobile base, lifting guide rail and hydraulic lifting cylinder in the hydraulic power maintenance and lifting device, combined with the encoder and the synchronous control motor, the adaptive adjustment of the hydraulic device is realized, and the solution is to solve the problem of the hydraulic device after the workpiece is placed. The damage problems caused by changes in internal pressure improve the stability and safety of the device.

CN222138627UActive Publication Date: 2024-12-10PANJIN LOLOTOO SPECIAL VEHICLE REPAIRING & MFG CO LTD
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Patent Information

Application Number
CN202421535113.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-02
Publication Date
2024-12-10
Estimated Expiration
2034-07-02

AI Technical Summary

Technical Problem

After the workpiece is placed, the internal pressure of the hydraulic device will change, which may cause damage to the device. How to maintain the height and avoid excessive internal pressure damage is an urgent problem.

Method used

An adaptive hydraulic power maintenance and lifting device is designed, using a rectangular structure of mobile base, lifting guide, hydraulic lifting cylinder, encoder, synchronous control motor and auxiliary telescopic rod. By accurately detecting and adjusting the hydraulic cylinder, avoiding sudden rapidity. Lower, using encoder and synchronous control motor to achieve adaptive adjustment of height.

Benefits of technology

The stability and safety of the hydraulic device are achieved, equipment damage and personnel injury are avoided, and the reliability and safety of the hydraulic device are ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a self-adaptive hydraulic power maintenance lifting device which comprises a movable base, the movable base is a plate of a rectangular structure, at least one pair of lifting guide rails is arranged on the movable base, a pair of lifting sliding blocks are arranged on the two sides of the pair of lifting guide rails, the pair of lifting sliding blocks are matched with the pair of lifting guide rails, and the lifting guide rails are arranged on the movable base. The tops of the pair of lifting sliding blocks are connected with a supporting plate. The utility model relates to the technical field of maintenance lifting devices, in particular to a self-adaptive hydraulic power maintenance lifting device, which adopts a hydraulic cylinder as adjusting power, an encoder is arranged on the outer side of a lifting slide block to accurately detect a lifting position, a lifting screw rod is arranged to stabilize and protect, and the lifting position is accurately detected according to the accurate detection result. The hydraulic air cylinder is accurately adjusted, the synchronous control motor is used for bearing the lifting sliding block, and the situation that the maintenance device suddenly and rapidly descends, and consequently equipment damage and personnel injury are caused is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of maintenance and lifting devices, in particular to a self-adaptive hydraulic power maintenance and lifting device. Background Art

[0002] In the modern mechanical equipment maintenance process, in order to facilitate the maintenance at high places and transport the workers to high places, in modern lifting equipment, the power equipment usually used is mostly hydraulic telescopic devices or electric telescopic devices.

[0003] In modern hydraulic power-controlled maintenance and lifting devices, hydraulic oil is often pumped into the inner cavity of the hydraulic lifting device through a pump. In order to maintain the pressure, a valve is often used to seal the hydraulic oil to prevent backflow. However, when the workpiece removed for maintenance is placed on the maintenance device, the internal pressure of the hydraulic device will change, which may cause damage to the hydraulic device. Therefore, how to maintain the height and avoid excessive internal pressure that damages the hydraulic device is an urgently needed equipment for modern maintenance and lifting devices. In view of this, in-depth research was conducted on the above-mentioned issues, which led to the present case. Utility Model Content

[0004] In view of the deficiencies of the prior art, the utility model provides an adaptive hydraulic power maintenance and lifting device, which solves the existing background technical problems.

[0005] To achieve the above objectives, the utility model is implemented through the following technical solutions: an adaptive hydraulic power maintenance lifting device, comprising a mobile base, the mobile base is a rectangular plate, at least one pair of lifting guide rails are arranged on the mobile base, a pair of lifting sliders are arranged on both sides of the pair of lifting guide rails, the pair of lifting sliders cooperate with the pair of lifting guide rails, and the tops of the pair of lifting sliders are connected to support plates;

[0006] A pair of hydraulic lifting cylinders are correspondingly arranged on the inner sides of the pair of lifting slide blocks, and the pair of hydraulic lifting cylinders are connected to the top ends of the pair of lifting slide blocks;

[0007] A toothed belt groove is provided on one side of one of the lifting sliders, and a mounting groove is provided on the lifting guide rail corresponding to the lifting slider, a detection seat is mounted on the mounting groove, and a detection gear is movably mounted on the detection seat to mesh with the toothed belt groove;

[0008] An encoder is connected to the central shaft of the detection gear;

[0009] A limit clamp is provided on the inner side of the lifting slider, a control threaded tube is provided on the movable base, a synchronous control motor is provided on one side of the control threaded tube, the synchronous control motor is linked with the control threaded tube through a gear set, a control screw is meshingly installed on the control threaded tube, and a supporting seat is provided on the top of the control screw.

[0010] Preferably, the support plate is connected to the ends of a pair of lifting slide blocks by bolts, and a protective frame is provided on the support plate.

[0011] Preferably, the position of the supporting seat corresponds to the limiting clamping plate, and the telescopic ends of a pair of hydraulic lifting cylinders are fixedly connected to a pair of limiting clamping plates.

[0012] Preferably, the encoder is mounted on a detection base and is electrically connected to the synchronous control motor.

[0013] Preferably, a pair of auxiliary telescopic rods are symmetrically arranged on both sides of the control screw, and the bottom ends of the pair of auxiliary telescopic rods are connected to the movable base and the top ends are connected to the supporting seat. Beneficial Effects

[0014] The utility model provides an adaptive hydraulic power maintenance and lifting device. It has the following beneficial effects: the adaptive hydraulic power maintenance and lifting device uses a hydraulic cylinder as the power for adjustment, an encoder is arranged on the outside of the lifting slide to accurately detect the lifting position, a lifting screw rod is configured for stability and protection, and the hydraulic cylinder is accurately adjusted according to the result of the accurate detection, and a synchronous control motor is used to support the lifting slide, so as to avoid the maintenance device from suddenly and quickly falling, causing equipment damage and personnel injury. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a three-dimensional structural schematic diagram of the adaptive hydraulic power maintenance and lifting device described in the utility model.

[0016] Figure 2 This is a schematic diagram of the main structure of the adaptive hydraulic power maintenance and lifting device described in the utility model.

[0017] Figure 3 It is a schematic diagram of the front cross-sectional structure of the adaptive hydraulic power maintenance and lifting device described in the utility model.

[0018] Figure 4 It is a schematic diagram of a top view and a cross-sectional structure of the adaptive hydraulic power maintenance and lifting device described in the utility model.

[0019] In the figure: 1. Mobile base; 2. Lifting guide rail; 3. Lifting slide block; 4. Support plate; 5. Hydraulic lifting cylinder; 6. Toothed belt groove; 7. Mounting groove; 8. Detection seat; 9. Detection gear; 10. Encoder; 11. Limiting card plate; 12. Control threaded tube; 13. Synchronous control motor; 14. Control screw; 15. Support seat; 16. Protection frame; 17. Auxiliary telescopic rod. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] See also Figure 1-3 The utility model provides an implementation scheme: In the process of electromechanical maintenance, there are many situations in which lifting devices are used. At present, when the lifting devices use hydraulic power, the hydraulic locking will be unstable due to the placement of workpieces and other reasons. In extreme cases, overload and other problems may cause leakage or damage to the hydraulic device.

[0022] Based on the above problems, the present application discloses an adaptive hydraulic power maintenance lifting device, which uses a mobile base 1 as the moving and supporting basis of the equipment, and the mobile base 1 is a rectangular plate, and at least one pair of lifting guide rails 2 is arranged on the mobile base 1, and a pair of lifting sliders 3 are arranged on both sides of the pair of lifting guide rails 2. The pair of lifting sliders 3 cooperate with the pair of lifting guide rails 2, and a support plate 4 is connected to the top of the pair of lifting sliders 3. Through the mutual limitation of the pair of lifting guide rails 2 and the pair of lifting sliders 3, the pair of lifting sliders 3 can drive the support plate 4 to move up and down, and stably adjust the position of the support plate 4;

[0023] The power for adjustment is a pair of hydraulic lifting cylinders 5. A pair of hydraulic lifting cylinders 5 are correspondingly arranged on the inner side of the pair of lifting slide blocks 3. The pair of hydraulic lifting cylinders 5 are connected to the top of the pair of lifting slide blocks 3. Through the extension and retraction of the pair of hydraulic lifting cylinders 5, the pair of lifting slide blocks 3 can be moved up and down, thereby driving the support plate 4 to move up and down.

[0024] Furthermore, in order to achieve the self-adaptation problem of the hydraulic device, a toothed belt groove 6 is provided on one side of one of the lifting sliders 3, and a mounting groove 7 is provided on the lifting guide rail 2 corresponding to the lifting slider 3. A detection seat 8 is mounted on the mounting groove 7, and a detection gear 9 is movably mounted on the detection seat 8 to mesh with the toothed belt groove 6. An encoder 10 is connected to the central axis of the detection gear 9, which is connected to one side of the mounting groove 7 through the detection seat 8, so that the detection gear 9 on the detection seat 8 is meshed with the toothed belt groove 6 through the mounting groove 7. During the lifting process of the lifting slider 3, as the toothed belt groove 6 moves, the toothed belt groove 6 drives the detection gear 9 to rotate, and then the detection gear 9 drives the encoder 10 to rotate. The lifting position of the lifting slider 3 is detected by the rotation of the encoder 10. A limit card plate 11 is provided on the inner side of the lifting slider 3. The limit card plate 11 is connected to the hydraulic lifting cylinder 5 to adjust the lifting slider 3;

[0025] When the encoder 10 detects the lifting position, the encoder 10 controls the synchronous control motor 13 to rotate, and then the synchronous control motor 13 drives the control threaded tube 12 to rotate, and then the control threaded tube 12 is meshed with the control screw 14, so that the control screw 14 drives the supporting seat 15 to move linearly, and then the supporting seat 15 is a short distance away from the limit card plate 11, so as to achieve the supporting effect. At the same time, the reverse thrust of the threaded structure is used to keep the protection of the limit card plate 11 to avoid the rapid sinking of the support plate 4, so as to achieve the self-adaptation of the control height. When the supported weight is heavy, the descent of the hydraulic lifting cylinder 5 will drive the encoder 10 to slide back, and then the hydraulic oil is continuously pushed into the hydraulic lifting cylinder 5 through the hydraulic pump station, so that the hydraulic lifting cylinder 5 pushes the support plate 4 to maintain the height of the support plate 4.

[0026] As a preferred solution, further, the support plate 4 is connected to the ends of a pair of lifting slide blocks 3 by bolts, and a protective frame 16 is provided on the support plate 4 to protect the upper maintenance personnel.

[0027] As a preferred solution, further, the position of the supporting seat 15 corresponds to the limit clamping plate 11, and the telescopic ends of a pair of hydraulic lifting cylinders 5 are fixedly connected to a pair of limit clamping plates 11. When the position of the limit clamping plate 11 is height-adjusted by the hydraulic lifting cylinders 5, it can play a supporting role for the lifting slider 3.

[0028] As a preferred solution, further, the encoder 10 is installed on the detection base 8 and is electrically connected to the synchronous control motor 13 , and the synchronous control motor 13 is controlled by the detection signal of the encoder 10 .

[0029] As a preferred solution, further, a pair of auxiliary telescopic rods 17 are symmetrically arranged on both sides of the control screw 14, and the bottom ends of the pair of auxiliary telescopic rods 17 are connected to the movable base 1 and the top ends are connected to the supporting seat 15, so as to stabilize the supporting seat 15 and play a role in sharing the bearing capacity.

[0030] From the above, it can be generally known that the adaptive hydraulic power maintenance lifting device adopts a hydraulic cylinder as the power for adjustment. An encoder 10 is arranged on the outside of the lifting slider for accurate detection of the lifting position. A lifting screw rod is configured for stability and protection. According to the result of accurate detection, the hydraulic cylinder is accurately adjusted, and the lifting slider 3 is supported by a synchronous control motor 13 to avoid sudden and rapid descent of the maintenance device, which may cause equipment damage and personal injury.

[0031] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An adaptive hydraulic power maintenance lifting device, comprising a mobile base (1), wherein the mobile base (1) is a rectangular plate, wherein at least one pair of lifting guide rails (2) is arranged on the mobile base (1), and a pair of lifting sliders (3) are arranged on both sides of the pair of lifting guide rails (2), wherein the pair of lifting sliders (3) cooperate with the pair of lifting guide rails (2), and wherein: A support plate (4) is connected to the top of the pair of lifting slide blocks (3); A pair of hydraulic lifting cylinders (5) are correspondingly arranged on the inner sides of the pair of lifting slide blocks (3), and the pair of hydraulic lifting cylinders (5) are connected to the top ends of the pair of lifting slide blocks (3); A toothed belt groove (6) is provided on one side of one of the lifting sliders (3); a mounting groove (7) is provided on the lifting guide rail (2) corresponding to the lifting slider (3); a detection seat (8) is mounted on the mounting groove (7); a detection gear (9) is movably mounted on the detection seat (8) and meshes with the toothed belt groove (6); An encoder (10) is connected to the central axis of the detection gear (9); A limit clamping plate (11) is arranged on the inner side of the lifting slide block (3); a control threaded tube (12) is arranged on the movable base (1); a synchronous control motor (13) is arranged on one side of the control threaded tube (12); the synchronous control motor (13) is linked to the control threaded tube (12) via a gear set; a control screw (14) is meshingly mounted on the control threaded tube (12); a supporting seat (15) is arranged on the top end of the control screw (14).

2. The adaptive hydraulic power maintenance lifting device according to claim 1, characterized in that: The support plate (4) is connected to the ends of a pair of lifting slide blocks (3) via bolts, and a protective frame (16) is provided on the support plate (4).

3. The adaptive hydraulic power maintenance lifting device according to claim 2, characterized in that: The position of the supporting seat (15) corresponds to the position limiting clamping plate (11), and the telescopic ends of the pair of hydraulic lifting cylinders (5) are fixedly connected to the pair of position limiting clamping plates (11).

4. The adaptive hydraulic power maintenance lifting device according to claim 3, characterized in that: The encoder (10) is mounted on the detection seat (8) and is electrically connected to the synchronous control motor (13).

5. The adaptive hydraulic power maintenance lifting device according to claim 4, characterized in that: A pair of auxiliary telescopic rods (17) are symmetrically arranged on both sides of the control screw rod (14); the bottom ends of the pair of auxiliary telescopic rods (17) are connected to the movable base (1) and the top ends are connected to the supporting seat (15).