Vacuum cap screwing machine for filling
By introducing infrared sensors and lifting mechanisms into the vacuum capping machine, the safety hazards of the vacuum capping machine to employees and waist fatigue problems are solved, and a safer and more comfortable operating environment is achieved.
Patent Information
- Application Number
- CN202420415923.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-05
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-03-05
AI Technical Summary
The existing vacuum capping machine lacks protection measures for employees and cannot adjust the height of the use, resulting in high safety risks and fatigue in the waist during operation.
A vacuum cap machine for filling including infrared sensors, rodless cylinders and lifting mechanisms is designed. The infrared sensor can detect the position of the employee's hand and stop working automatically. The lifting mechanism can adjust the height of the placement plate according to the employee's height.
It effectively reduces safety risks for employees, reduces waist fatigue, and improves operation safety and comfort.
Smart Images

Figure CN222138635U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of vacuum capping machines, in particular to a vacuum capping machine for filling. Background Art
[0002] After the rose jam is canned, if the vacuum capping machine is not used for the capping operation, it is easy for the product to come into contact with the air and deteriorate, which will be unhealthy for everyone to eat. Therefore, the rose jam filling line cannot do without the vacuum capping machine. The vacuum capping machine is a device used for vacuum capping packaging of tinplate screw caps for glass bottles. The mouth of the glass bottle is spiral. The cover material is usually tinplate, with the same number of buckles as the corresponding bottle mouth threads. According to different bottle mouth diameter standards, the cover is specified as three, four, and six buckles, and the corresponding number of screw-mouth glass bottles are matched respectively.
[0003] There are many types of vacuum capping machines on the market today, which can basically meet people's needs, but there are still some problems. The specific problems are as follows:
[0004] 1. The existing vacuum capping machine lacks protection measures for employees. When an employee's hand enters the working area, the vacuum capping machine cannot be stopped in time, which can easily cause injury to the employee and is not safe to use;
[0005] 2. The existing vacuum capping machine lacks the lifting function, which causes some tall employees to bend over constantly when placing glass bottles. Over time, this will cause fatigue in the waist and easily cause waist injuries to the employees.
[0006] Therefore, it is necessary to provide a vacuum capping machine for filling to solve the above-mentioned technical problems. Utility Model Content
[0007] In order to solve the technical problems that the existing vacuum capping machine for filling lacks protection measures for employees and cannot adjust the use height, the utility model provides a vacuum capping machine for filling.
[0008] The vacuum capping machine for filling provided by the utility model comprises: a vacuum capping machine body, a support plate is fixedly installed on the bottom of the vacuum capping machine body; two mounting blocks, both of the mounting blocks are fixedly installed on the top of the support plate, and both of the mounting blocks are fixedly installed with a plurality of infrared sensors for sensing the human body; a rodless cylinder, the rodless cylinder is fixedly installed on the top of the support plate, a placement plate is fixedly installed on the sliding block of the rodless cylinder, and a plurality of placement grooves are provided on the placement plate; a plurality of clamping mechanisms, all of the plurality of clamping mechanisms are arranged on the placement plate, and are used to fix glass bottles; a lifting mechanism, the lifting mechanism is arranged on the support plate, and is used to lift the vacuum capping machine body.
[0009] Preferably, the clamping mechanism includes a plurality of grooves, a plurality of springs, a plurality of sliding rods and two arc-shaped clamping plates, the plurality of grooves are all opened on the inner wall of the placement groove, the plurality of springs are respectively fixedly mounted on the inner wall of one side of the plurality of grooves, the plurality of sliding rods are respectively slidably mounted on the inner walls of the plurality of grooves, one end of the plurality of sliding rods is respectively fixedly connected to one side of the plurality of springs, and the two arc-shaped clamping plates are respectively fixedly mounted on one end of the plurality of sliding rods.
[0010] Preferably, the lifting mechanism includes two sleeves, two screws, a base plate, a dual-axis motor, two rotating shafts, two first bevel gears and two second bevel gears. The two sleeves are fixedly mounted on the support plate, the two screws are respectively threadedly mounted on the two sleeves, the base plate is rotatably mounted on the bottom ends of the two screws, the dual-axis motor is fixedly mounted on the top of the base plate, the two rotating shafts are respectively fixedly mounted on the two output shafts of the dual-axis motor, the two first bevel gears are respectively fixedly mounted on the two rotating shafts, the two second bevel gears are respectively fixedly mounted on the two screws, and the two second bevel gears are respectively meshed with the two first bevel gears.
[0011] Preferably, a controller is fixedly mounted on the bottom of the base plate, and a plurality of bases are fixedly mounted on the bottom of the base plate.
[0012] Preferably, anti-skid pads are fixedly installed on the bottom of each of the bases, and each of the anti-skid pads is made of rubber.
[0013] Preferably, two support blocks are fixedly mounted on the top of the base plate, and the two support blocks are rotatably connected to the two rotating shafts respectively.
[0014] Preferably, the plurality of placement grooves are all configured to be circular, and the two sleeves and the two screws are all made of stainless steel.
[0015] Compared with the related art, the vacuum capping machine for filling provided by the utility model has the following beneficial effects:
[0016] The utility model provides a vacuum capping machine for filling. A plurality of glass bottles filled with objects can be stably placed in a plurality of placement grooves through a plurality of clamping mechanisms, so that the vacuum capping machine body can stably evacuate the glass bottles below and screw the caps on the glass bottles. The glass bottles in the plurality of placement grooves can be moved to the bottom of the vacuum capping machine body in sequence through a rodless cylinder, so that the continuity of work can be ensured. A plurality of infrared sensors can be used to detect whether the hands of employees are under the bottom of the vacuum capping machine body. If the hands of employees are under the bottom of the vacuum capping machine body, the controller will immediately stop the work of the vacuum capping machine body until the hands of employees leave the bottom of the vacuum capping machine body and the work can be resumed. In this way, the operation safety of employees can be ensured and the potential safety hazards can be greatly reduced. The lifting mechanism can adjust the placement plate to the optimal use height according to the height requirements of employees. In this way, when placing glass bottles, the employees can reduce the number of times they bend over, so as to protect the waist of the employees. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 A schematic structural diagram of a preferred embodiment of the vacuum capping machine for filling provided by the utility model;
[0018] Figure 2 for Figure 1 An enlarged schematic diagram of part A is shown;
[0019] Figure 3 for Figure 1 An enlarged schematic diagram of part B is shown;
[0020] Figure 4 It is a schematic diagram of the three-dimensional structure of the placement plate in the utility model.
[0021] Numbers in the figure: 1. Vacuum capping machine body; 2. Support plate; 3. Mounting block; 4. Infrared sensor; 5. Rodless cylinder; 6. Placement plate; 7. Groove; 8. Spring; 9. Sliding rod; 10. Arc clamping plate; 11. Sleeve; 12. Screw; 13. Bottom plate; 14. Dual-axis motor; 15. Rotating shaft; 16. First bevel gear; 17. Second bevel gear; 18. Controller; 19. Support block. DETAILED DESCRIPTION
[0022] The utility model is further described below in conjunction with the accompanying drawings and implementation modes.
[0023] Please refer to Figure 1-4 ,in, Figure 1 A schematic structural diagram of a preferred embodiment of the vacuum capping machine for filling provided by the utility model; Figure 2 for Figure 1 An enlarged schematic diagram of part A is shown; Figure 3 for Figure 1An enlarged schematic diagram of part B is shown; Figure 4 It is a schematic diagram of the three-dimensional structure of the placement plate in the utility model. The vacuum capping machine for filling includes: a vacuum capping machine body 1, a support plate 2 is fixedly installed on the bottom of the vacuum capping machine body 1; two mounting blocks 3, both of which are fixedly installed on the top of the support plate 2, and both of which are fixedly installed with a plurality of infrared sensors 4 for sensing the human body; a rodless cylinder 5, which is fixedly installed on the top of the support plate 2, and a placement plate 6 is fixedly installed on the sliding block of the rodless cylinder 5, and the placement plate 6 is provided with a plurality of placement grooves; a plurality of clamping mechanisms, which are all arranged on the placement plate 6 for fixing glass bottles; a lifting mechanism, and the lifting mechanism The structure is arranged on the support plate 2, and is used for lifting the vacuum capping machine body 1. Through multiple infrared sensors 4, it can detect whether the employee's hand is directly below the vacuum capping machine body 1. If the employee's hand is directly below the vacuum capping machine body 1, the vacuum capping machine body 1 will stop working until the employee's hand leaves the vacuum capping machine body 1. It can resume working, thereby ensuring the employee's operating safety and greatly reducing safety hazards. The lifting mechanism can adjust the placement plate 6 to the optimal use height according to the employee's height requirements, so that when the employee places the glass bottles, the employee can reduce the number of times he bends down, which has a protective effect on the employee's waist.
[0024] The clamping mechanism includes multiple grooves 7, multiple springs 8, multiple sliding rods 9 and two arc-shaped clamping plates 10. The multiple grooves 7 are all opened on the inner wall of the placement groove, the multiple springs 8 are respectively fixedly installed on the inner wall of one side of the multiple grooves 7, the multiple sliding rods 9 are respectively slidably installed on the inner wall of the multiple grooves 7, one end of the multiple sliding rods 9 is respectively fixedly connected to one side of the multiple springs 8, and the two arc-shaped clamping plates 10 are respectively fixedly installed on one end of the multiple sliding rods 9.
[0025] The lifting mechanism includes two sleeves 11, two screw rods 12, a base plate 13, a double-axis motor 14, two rotating shafts 15, two first bevel gears 16 and two second bevel gears 17. The two sleeves 11 are fixedly mounted on the support plate 2, the two screw rods 12 are respectively threadedly mounted on the two sleeves 11, the base plate 13 is rotatably mounted on the bottom ends of the two screw rods 12, the double-axis motor 14 is fixedly mounted on the top of the base plate 13, the two rotating shafts 15 are respectively fixedly mounted on the two output shafts of the double-axis motor 14, the two first bevel gears 16 are respectively fixedly sleeved on the two rotating shafts 15, the two second bevel gears 17 are respectively fixedly sleeved on the two screw rods 12, and the two second bevel gears 17 are respectively meshed with the two first bevel gears 16.
[0026] A controller 18 is fixedly mounted on the bottom of the base plate 13 , and a plurality of bases are fixedly mounted on the bottom of the base plate 13 . The controller 18 can realize automatic control of the machine.
[0027] The bottoms of the multiple bases are fixedly installed with anti-skid pads, and the multiple anti-skid pads are all made of rubber. The multiple anti-skid pads can be used to stably place the machine on the ground without slipping.
[0028] Two support blocks 19 are fixedly installed on the top of the base plate 13 , and the two support blocks 19 are rotatably connected to the two rotating shafts 15 respectively. The two support blocks 19 can improve the stability of the two rotating shafts 15 so that the two first bevel gears 16 can better mesh with the two second bevel gears 17 .
[0029] The plurality of placement grooves are all arranged in a circular shape, and the two sleeves 11 and the two screw rods 12 are all made of stainless steel.
[0030] It is worth noting that the circuits, electronic components and modules involved in the present utility model are all prior art and can be fully implemented by those skilled in the art. Needless to say, the content protected by the present utility model does not involve improvements to software and methods.
[0031] The working principle of the vacuum capping machine for filling provided by the utility model is as follows:
[0032] When in use, multiple glass bottles with lids are placed in multiple placement grooves respectively. Under the elasticity of the spring 8, the sliding rod 9 will apply pressure to the arc-shaped clamping plate 10, so that the arc-shaped clamping plate 10 clamps and fixes the glass bottles in the placement grooves, and the fixing effect is good. After fixing, the power of the machine is turned on, so that the vacuum capping machine body 1 vacuumizes the glass bottles below and screws the lids on the glass bottles. After the lids of the first glass bottles are tightened, the vacuum capping machine body 1 will return to its original state, and then under the setting of the controller 18, the rodless cylinder 5 will automatically start, so that the placement plate 6 moves another glass bottle to the bottom of the vacuum capping machine body 1, and then, as before, the glass bottles are vacuumized and the lids are screwed on the glass bottles. This reciprocating process has good work efficiency. After the glass bottles with tightened lids leave the bottom of the vacuum capping machine body 1, the employees can take them out immediately and then put in new glass bottles, so as to ensure the continuity of work.
[0033] During the operation, if the employee's hand is directly under the vacuum capping machine body 1, the multiple infrared sensors 4 will immediately send out a danger signal due to detecting the temperature of the hand, so that the controller 18 stops the operation of the vacuum capping machine body 1 until the employee's hand leaves the vacuum capping machine body 1. The operation can be resumed, thus ensuring the safety of the employee's operation and greatly reducing safety hazards;
[0034] When a tall employee uses the machine, in order to avoid excessive bending, the dual-axis motor 14 needs to be started, and the dual-axis motor 14 will drive the two rotating shafts 15 to rotate, and the two rotating shafts 15 will respectively drive the two first bevel gears 16 to rotate, and the two first bevel gears 16 will drive the two screws 12 to rotate through the two second bevel gears 17, and the two screws 12 will drive the support plate 2 to move vertically through the two sleeves 11, and then the placement plate 6 can be adjusted to the optimal usage height according to the employee's height requirements, so that the employee can reduce the number of times he bends when placing glass bottles, which protects the employee's waist.
[0035] Compared with the related art, the vacuum capping machine for filling provided by the utility model has the following beneficial effects:
[0036] The utility model provides a vacuum capping machine for filling. A plurality of glass bottles filled with objects can be stably placed in a plurality of placement grooves through a plurality of clamping mechanisms, so that a vacuum capping machine body 1 can stably evacuate the glass bottles below and screw the caps on the glass bottles. The rodless cylinder 5 can make the glass bottles in the plurality of placement grooves move to the bottom of the vacuum capping machine body 1 in sequence, so as to ensure the continuity of work. A plurality of infrared sensors 4 can detect whether the employee's hand is under the bottom of the vacuum capping machine body 1. If the employee's hand is under the bottom of the vacuum capping machine body 1, the controller 18 will immediately stop the work of the vacuum capping machine body 1 until the employee's hand leaves the bottom of the vacuum capping machine body 1, so as to resume the work. In this way, the operation safety of the employee can be ensured, and the potential safety hazard can be greatly reduced. The lifting mechanism can adjust the placement plate 6 to the optimal use height according to the height requirement of the employee, so that the employee can reduce the number of times of bending when placing the glass bottles, so as to protect the employee's waist.
[0037] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A vacuum capping machine for filling, characterized in that: include: A vacuum capping machine body, wherein a support plate is fixedly mounted on the bottom of the vacuum capping machine body; Two mounting blocks, both of which are fixedly mounted on the top of the support plate, and both of which are fixedly mounted with a plurality of infrared sensors for sensing the human body; A rodless cylinder, wherein the rodless cylinder is fixedly mounted on the top of the support plate, a placement plate is fixedly mounted on the sliding block of the rodless cylinder, and a plurality of placement slots are provided on the placement plate; A plurality of clamping mechanisms, each of which is arranged on the placement plate and is used to fix the glass bottle; A lifting mechanism is arranged on the supporting plate and is used for lifting and lowering the vacuum capping machine body.
2. The vacuum capping machine for filling according to claim 1, characterized in that: The clamping mechanism includes multiple grooves, multiple springs, multiple sliding rods and two arc-shaped clamping plates. The multiple grooves are all opened on the inner wall of the placement groove, the multiple springs are respectively fixedly installed on the inner wall of one side of the multiple grooves, the multiple sliding rods are respectively slidably installed on the inner wall of the multiple grooves, one end of the multiple sliding rods is respectively fixedly connected to one side of the multiple springs, and the two arc-shaped clamping plates are respectively fixedly installed on one end of the multiple sliding rods.
3. The vacuum capping machine for filling according to claim 1, characterized in that: The lifting mechanism includes two sleeves, two screws, a base plate, a double-axis motor, two rotating shafts, two first bevel gears and two second bevel gears. The two sleeves are fixedly mounted on the support plate, the two screws are respectively threadedly mounted on the two sleeves, the base plate is rotatably mounted on the bottom ends of the two screws, the double-axis motor is fixedly mounted on the top of the base plate, the two rotating shafts are respectively fixedly mounted on the two output shafts of the double-axis motor, the two first bevel gears are respectively fixedly sleeved on the two rotating shafts, the two second bevel gears are respectively fixedly sleeved on the two screws, and the two second bevel gears are respectively meshed with the two first bevel gears.
4. The vacuum capping machine for filling according to claim 3, characterized in that: A controller is fixedly installed at the bottom of the base plate, and a plurality of bases are fixedly installed at the bottom of the base plate.
5. The vacuum capping machine for filling according to claim 4, characterized in that: The bottoms of the multiple bases are all fixedly installed with anti-skid pads, and the multiple anti-skid pads are all made of rubber material.
6. The vacuum capping machine for filling according to claim 3, characterized in that: Two support blocks are fixedly installed on the top of the bottom plate, and the two support blocks are rotatably connected to the two rotating shafts respectively.
7. The vacuum capping machine for filling according to claim 3, characterized in that: The plurality of placement grooves are all arranged in a circular shape, and the two sleeves and the two screw rods are all made of stainless steel.
