Printing and dyeing wastewater treatment device
By introducing a stirring mechanism and filter mesh into the printing and dyeing wastewater treatment device, the pollutant residue problem caused by insufficient stirring in the prior art is solved, efficient purification of wastewater and higher treatment efficiency are achieved, and the wastewater meets the discharge standards are ensured. .
Patent Information
- Application Number
- CN202420206006.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-29
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-01-29
AI Technical Summary
During the treatment process, the existing printing and dyeing wastewater treatment devices have insufficient stirring, resulting in more harmful substances remaining in the wastewater, and the treatment efficiency is low, so they cannot fully meet the emission standards.
A printing and dyeing wastewater treatment device including a mixing mechanism is designed. By setting a partition and a water outlet pipe between the purification chamber and the filter chamber in the tank, a servo motor drives the stirring rod and the stirring leaf for full stirring and mixing, and passes through the filter net. Perform filtration and combine solenoid valve to control the outlet pipe device to ensure that the wastewater and medicine are fully mixed and purified.
The wastewater is fully purified, pollutant residues are reduced, treatment efficiency is improved, and wastewater can meet higher purification standards and meet emission requirements.
Smart Images

Figure CN222138706U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of printing and dyeing wastewater treatment, in particular to a printing and dyeing wastewater treatment device. Background Art
[0002] Printing and dyeing wastewater is the wastewater discharged from printing and dyeing, wool dyeing and finishing, and silk factories that mainly process cotton, linen, chemical fiber and its blended products, and silk. The amount and quality of printing and dyeing wastewater vary depending on the type of fiber and processing technology. Among them, the amount of wastewater from printing and dyeing factories is relatively large. Each ton of textile printing and dyeing consumes 100 to 200 tons of water, of which 80% to 90% is discharged as wastewater. Printing and dyeing wastewater has the characteristics of large water volume, high content of organic pollutants, high alkalinity and large changes in water quality. It is one of the difficult-to-treat industrial wastewaters. The wastewater contains dyes, pulps, auxiliaries, oils, acids and alkalis, fiber impurities, sand substances and inorganic salts.
[0003] In order to improve the treatment effect of printing and dyeing wastewater, a treatment device is needed to treat a large amount of wastewater. For example, a printing and dyeing wastewater treatment device disclosed in Chinese patent CN218146254U includes an aeration tank, a deep treatment tank and a filter tank. The aeration tank, the deep treatment tank and the filter tank are connected through a pipeline provided with a water pump. The aeration tank is used to degrade organic matter in the printing and dyeing wastewater through aeration and biological reagents. Alkaline and weak alkaline resins are added in the deep treatment tank to deeply treat the organic matter in the printing and dyeing wastewater. The filter tank is used to remove solid particles in the printing and dyeing wastewater. The device also includes a control mechanism, and the control mechanism is electrically connected to the water pump. The printing and dyeing wastewater treatment device disclosed in the utility model can completely remove organic matter and colored substances in the printing and dyeing wastewater through biological degradation and chemical adsorption exchange, so that the printing and dyeing wastewater is better purified and meets the discharge standard.
[0004] However, there are still problems. When the device is treating wastewater, the wastewater needs to be circulated many times, and the colored substances in the wastewater need to be removed by degradation and chemical adsorption. This is not only time-consuming, but also the wastewater and the drug are not mixed sufficiently, resulting in a small amount of harmful substances remaining in the subsequently filtered wastewater. Therefore, a printing and dyeing wastewater treatment device is proposed to solve the above problems. Utility Model Content
[0005] In view of the deficiencies in the prior art, the utility model provides a printing and dyeing wastewater treatment device, which has the advantage of good purification effect and solves the problem of excessive residual pollutants caused by insufficient stirring.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a printing and dyeing wastewater treatment device, comprising a tank body, a purification chamber is provided at the top of the tank body cavity, a filter chamber is provided at the bottom of the tank body cavity, a partition is fixed between the filter chamber and the purification chamber, a stirring mechanism is fixed at the top of the tank body that penetrates into the purification chamber cavity and is used to mix wastewater and medicine, a water outlet pipe is fixed at the top of the partition that penetrates into the filter chamber cavity, a filter screen is movably connected between the left and right side walls of the filter chamber cavity, and the filter screen can filter the mixed and purified wastewater;
[0007] The stirring mechanism includes a working box, a servo motor, a waterproof box, a driving rod, three transmission components, a number of stirring rods and a number of stirring blades. The working box is fixed to the top of the tank body, the servo motor is fixed between the left and right side walls of the inner cavity of the working box, the waterproof box is fixed to the inner top wall of the purification chamber, the driving rod is fixed to the output shaft of the servo motor and is rotatably connected to the inner bottom wall of the waterproof box, the transmission component is rotatably connected to the driving rod, the several stirring rods are fixed to the transmission component, and the several stirring blades are fixed to the outer surface of the stirring rod.
[0008] By adopting this technical solution, the stirring mechanism achieves the purpose of fully stirring and mixing the wastewater and the medicine, so that the wastewater can be purified more fully and the pollution degree of the wastewater is reduced.
[0009] Furthermore, a mounting frame is fixed on the outer surface of the servo motor, and the servo motor is fixed to the inner cavity of the working box through the mounting frame. Both left and right sides of the waterproof box are provided with movable holes adapted to a plurality of stirring rods.
[0010] By adopting this technical solution, the matching movable hole can not only leave enough movable space when the stirring rod is driven to rotate, but also avoid interference with the waterproof box.
[0011] Furthermore, the three transmission components are composed of an active bevel gear, two driven bevel gears and two limit plates. The active bevel gear is fixed on the outer surface of the driving rod, the two driven bevel gears are meshed with the active bevel gear and are respectively fixed to the stirring rods on the left and right sides, and the two limit plates are respectively fixed between the top wall and the bottom wall of the inner cavity of the waterproof box and are respectively penetrated by the stirring rods on the left and right sides.
[0012] By adopting this technical solution, the transmission component increases the vertical rotation force to several lateral rotation forces, thereby achieving the purpose of increasing the stirring efficiency. At the same time, the stirring range is wider, making the wastewater and medicine mixed more evenly.
[0013] Furthermore, a solenoid valve is fixed on the outer surface of the water outlet pipe, and a plurality of filter holes are provided on the filter net.
[0014] By adopting this technical solution, the solenoid valve can directly control the opening and closing of the water outlet pipe, preventing unpurified wastewater from flowing into the filter tank, resulting in the subsequent failure to meet emission standards.
[0015] Furthermore, a stabilizing frame is fixed on the outer surface of the tank body, and four bases are fixed on the bottom of the stabilizing frame.
[0016] By adopting this technical solution, the four bases can maximize the overall stability of the device, and when the stirring mechanism is running, the device as a whole can be in a stable state and not easy to shake or move.
[0017] Furthermore, a waste liquid tank is movably connected to the bottom of the tank body, a delivery pipe is connected between the tank body and the waste liquid tank, and the inner bottom wall of the filter bin is inclined with the left side higher and the right side lower.
[0018] By adopting this technical solution, the inner bottom wall of the filter bin is set to be inclined, which can increase the discharge speed of the purified wastewater and prevent it from accumulating in the filter bin.
[0019] Furthermore, the left side of the top of the tank body is connected to a waste liquid delivery pipe that penetrates into the inner cavity of the purification chamber, and the right side of the top of the tank body is connected to a drug delivery pipe that penetrates into the inner cavity of the purification chamber.
[0020] By adopting this technical solution, the drug delivery tube can directly replace manual addition of drugs, which is more convenient and more efficient.
[0021] Furthermore, an inspection door is hinged on the front of the working box, a heat dissipation hole is provided on the right side of the working box, and a mounting hole adapted to the filter is provided on the front of the tank body.
[0022] By adopting this technical solution, the heat dissipation holes can ensure that the working box is always at a normal temperature to avoid heat caused by long-term operation of the servo motor. The installation hole can remove the filter for cleaning after the device has discharged the wastewater, so as to block the remaining pollutants in the wastewater next time.
[0023] Compared with the prior art, the technical solution of this application has the following beneficial effects:
[0024] The printing and dyeing wastewater treatment device pours wastewater and drugs into the purification bin at the same time, starts the stirring mechanism, rotates the driving rod, drives several stirring rods to start rotating, and drives the stirring blades to fully stir the drugs and wastewater. After the drugs and wastewater are evenly mixed, the water outlet pipe is opened, and the drugs are filtered through the filter net and then discharged into the waste liquid tank, thus completing the treatment of the wastewater, achieving the purpose of good purification effect, and having higher wastewater treatment efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a schematic diagram of the structure of the utility model;
[0026] Figure 2 It is a three-dimensional schematic diagram of the appearance of the utility model;
[0027] Figure 3 It is a structural schematic diagram of the stirring mechanism of the utility model.
[0028] In the figure: 1. tank body; 2. purification chamber; 3. filtration chamber; 4. partition; 5. stirring mechanism; 501. servo motor; 502. waterproof box; 503. driving rod; 504. active bevel gear; 505. driven bevel gear; 506. limit plate; 507. stirring rod; 508. stirring blade; 509. working box; 6. water outlet pipe; 7. filter net; 8. stabilizing frame; 9. base; 10. delivery pipe; 11. waste liquid tank; 12. waste liquid delivery pipe; 13. drug delivery pipe; 14. inspection door. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0030] See also Figure 1-2A printing and dyeing wastewater treatment device in this embodiment includes a tank body 1, a waste liquid delivery pipe 12 penetrating into the inner cavity of the purification chamber 2 is connected to the left side of the top of the tank body 1, a drug delivery pipe 13 penetrating into the inner cavity of the purification chamber 2 is connected to the right side of the top of the tank body 1, a waste liquid tank 11 is movably connected to the bottom of the tank body 1, a delivery pipe 10 is connected between the tank body 1 and the waste liquid tank 11, a stabilizing frame 8 is fixed to the outer surface of the tank body 1, four bases 9 are fixed to the bottom of the stabilizing frame 8, a purification chamber 2 is provided at the top of the inner cavity of the tank body 1, a filter chamber 3 is provided at the bottom of the inner cavity of the tank body 1, the inner bottom wall of the filter chamber 3 is inclined with the left side higher and the right side lower, and the inner bottom wall of the filter chamber 3 is set to be inclined, which can increase the discharge speed of the purified wastewater and will not accumulate in the filter chamber 3, and a filter chamber 3 is fixed between the filter chamber 3 and the purification chamber 2. Partition 4, a stirring mechanism 5 is fixed on the top of the tank body 1, which penetrates into the inner cavity of the purification chamber 2 and is used to mix wastewater and drugs. A water outlet pipe 6 is fixed on the top of the partition 4, which penetrates into the inner cavity of the filter chamber 3. A solenoid valve is fixed on the outer surface of the water outlet pipe 6. The solenoid valve can directly control the opening and closing of the water outlet pipe 6 to prevent unpurified wastewater from flowing into the filter chamber 3, resulting in the subsequent failure to meet the emission standards. A filter screen 7 is movably connected between the left and right side walls of the inner cavity of the filter chamber 3. The filter screen 7 is provided with a plurality of filter holes. A mounting hole compatible with the filter screen 7 is provided on the front of the tank body 1. The mounting hole can remove the filter screen 7 for cleaning after the device has discharged the wastewater, so as to block the residual pollutants in the wastewater next time. The filter screen 7 can filter the mixed and purified wastewater.
[0031] In this embodiment, wastewater and drugs are simultaneously transported to the purification chamber 2 through the waste liquid delivery pipe 12 and the drug delivery pipe 13. After the wastewater and drugs are fully stirred and mixed by the stirring mechanism 5, the purified wastewater is filtered by the filter net 7 and finally discharged into the waste liquid tank 11, thereby achieving the purpose of good purification effect.
[0032] See also Figure 3In order to achieve a good purification effect, the stirring mechanism 5 in this embodiment includes a working box 509, a servo motor 501, a waterproof box 502, a driving rod 503, three transmission components, a number of stirring rods 507 and a number of stirring blades 508. The working box 509 is fixed to the top of the tank body 1, and the front of the working box 509 is hinged with an inspection door 14. The right side of the working box 509 is provided with a heat dissipation hole, which can ensure that the working box 509 is always at a normal temperature to avoid heating caused by long-term operation of the servo motor 501. The servo motor 501 is fixed between the left and right side walls of the inner cavity of the working box 509. The outer surface of the servo motor 501 is fixed with a mounting frame. The servo motor 501 is fixed to the inner cavity of the working box 509 through the mounting frame, and the waterproof box 502 is fixed to the inner top wall of the purification chamber 2. The driving mechanism 5 The rod 503 is fixed to the output shaft of the servo motor 501 and is rotatably connected to the inner bottom wall of the waterproof box 502. The transmission assembly is rotatably connected to the driving rod 503. The three transmission assemblies are composed of an active bevel gear 504, two driven bevel gears 505 and two limit plates 506. The active bevel gear 504 is fixed to the outer surface of the driving rod 503. The two driven bevel gears 505 are meshed with the active bevel gear 504 and are respectively fixed to the stirring rods 507 on the left and right sides. The two limit plates 506 are respectively fixed between the top wall and the bottom wall of the inner cavity of the waterproof box 502 and are respectively penetrated by the stirring rods 507 on the left and right sides. Several stirring rods 507 are fixed to the transmission assembly, and several stirring blades 508 are fixed to the outer surface of the stirring rod 507. Movable holes compatible with the several stirring rods 507 are opened on the left and right sides of the waterproof box 502.
[0033] In this embodiment, the driving rod 503 drives the active bevel gear 504 to rotate, and finally the active bevel gear 504 rotates while driving the driven bevel gears 505 on the left and right sides to rotate, and finally the stirring rod 507 and the stirring blade 508 are used to fully stir the wastewater and the medicine, so that the purification effect of the medicine is optimized, the purpose of good purification effect is achieved, and the wastewater treatment efficiency is higher.
[0034] The electrical components appearing in the text are all electrically connected to the controller and the power supply. The control method of the utility model is controlled by the controller. The control circuit of the controller can be realized by simple programming by technicians in this field. The provision of power supply is also common knowledge in this field. The utility model is mainly used to protect mechanical devices, so the utility model will no longer explain the control method and circuit connection in detail.
[0035] The working principle of the above embodiment is:
[0036] At the same time, the waste liquid delivery pipe 12 and the drug delivery pipe 13 are opened, so that the drugs and wastewater are located in the purification chamber 2 at the same time, and the servo motor 501 is started at the same time. The output shaft of the servo motor 501 rotates while driving the driving rod 503 to rotate. The driving rod 503 rotates while driving the three active bevel gears 504 to rotate. At this time, the active bevel gear 504 will engage with the driven bevel gears 505 on the left and right sides, driving the driven bevel gears 505 to rotate while driving the stirring rod 507 to start rotating. The stirring rod 507 rotates while driving a number of stirring blades 508 to fully stir and mix the wastewater and the drugs to purify the wastewater. After purification, the water outlet pipe 6 is opened, and the purified wastewater passes through the filter screen 7 to filter the impurities purified in the wastewater, and finally is transported to the waste liquid tank 11 through the delivery pipe 10 for collection, thereby achieving the purpose of good purification effect and higher wastewater treatment efficiency.
Claims
1. A printing and dyeing wastewater treatment device, comprising a tank body (1), characterized in that: A purification chamber (2) is provided at the top of the inner cavity of the tank body (1), a filtering chamber (3) is provided at the bottom of the inner cavity of the tank body (1), a partition (4) is fixed between the filtering chamber (3) and the purification chamber (2), a stirring mechanism (5) is fixed at the top of the tank body (1) and penetrates the inner cavity of the purification chamber (2) and is used to mix wastewater and medicine, a water outlet pipe (6) is fixed at the top of the partition (4) and penetrates the inner cavity of the filtering chamber (3), a filter screen (7) is movably connected between the left and right side walls of the inner cavity of the filtering chamber (3), and the filter screen (7) can filter the mixed and purified wastewater; The stirring mechanism (5) comprises a working box (509), a servo motor (501), a waterproof box (502), a driving rod (503), three transmission components, a plurality of stirring rods (507), and a plurality of stirring blades (508); the working box (509) is fixed to the top of the tank body (1); the servo motor (501) is fixed between the left and right side walls of the inner cavity of the working box (509); the waterproof box (502) is fixed to the inner top wall of the purification chamber (2); the driving rod (503) is fixed to the output shaft of the servo motor (501) and is rotatably connected to the inner bottom wall of the waterproof box (502); the transmission component is rotatably connected to the driving rod (503); the plurality of stirring rods (507) are fixed to the transmission component; and the plurality of stirring blades (508) are fixed to the outer surface of the stirring rod (507).
2. A printing and dyeing wastewater treatment device according to claim 1, characterized in that: A mounting frame is fixed to the outer surface of the servo motor (501), and the servo motor (501) is fixed to the inner cavity of the working box (509) via the mounting frame. The left and right sides of the waterproof box (502) are provided with movable holes adapted to fit a plurality of stirring rods (507).
3. A printing and dyeing wastewater treatment device according to claim 1, characterized in that: The three transmission components are composed of a driving bevel gear (504), two driven bevel gears (505) and two limit plates (506); the driving bevel gear (504) is fixed to the outer surface of the driving rod (503); the two driven bevel gears (505) are meshed with the driving bevel gear (504) and are respectively fixed to the stirring rods (507) on the left and right sides; the two limit plates (506) are respectively fixed between the top wall and the bottom wall of the inner cavity of the waterproof box (502) and are respectively penetrated by the stirring rods (507) on the left and right sides.
4. A printing and dyeing wastewater treatment device according to claim 1, characterized in that: A solenoid valve is fixed on the outer surface of the water outlet pipe (6), and a plurality of filter holes are provided on the filter screen (7).
5. A printing and dyeing wastewater treatment device according to claim 1, characterized in that: A stabilizing frame (8) is fixed to the outer surface of the tank body (1), and four bases (9) are fixed to the bottom of the stabilizing frame (8).
6. A printing and dyeing wastewater treatment device according to claim 1, characterized in that: The bottom of the tank body (1) is movably connected to a waste liquid tank (11), a delivery pipe (10) is connected between the tank body (1) and the waste liquid tank (11), and the inner bottom wall of the filter bin (3) is inclined with the left side higher and the right side lower.
7. A printing and dyeing wastewater treatment device according to claim 1, characterized in that: The left side of the top of the tank body (1) is connected to a waste liquid delivery pipe (12) that penetrates into the inner cavity of the purification chamber (2), and the right side of the top of the tank body (1) is connected to a drug delivery pipe (13) that penetrates into the inner cavity of the purification chamber (2).
8. A printing and dyeing wastewater treatment device according to claim 1, characterized in that: The front of the working box (509) is hinged with an inspection door (14), the right side of the working box (509) is provided with a heat dissipation hole, and the front of the tank body (1) is provided with a mounting hole adapted to fit the filter screen (7).
