Aeration base, aeration pipe and aerator

By designing a multi-communication port aeration base and a rotary-connected aeration pipe structure, the inconvenience of the existing aeration structure in installation and maintenance is solved, and efficient installation and maintenance is achieved, and suitable for a variety of working conditions. use the reaction pool.

CN222138862UActive Publication Date: 2024-12-10TIANJIN DEXIN PETROCHEMICAL EQUIP CO LTD
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Patent Information

Application Number
CN202420107855.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-17
Publication Date
2024-12-10
Estimated Expiration
2034-01-17

AI Technical Summary

Technical Problem

The existing aeration structure is inconvenient during installation and maintenance, the integral structure needs to be welded and difficult to remove and maintain. The decomposed structure still has the problem of low installation and maintenance efficiency in actual use.

Method used

An aeration base is designed with multiple communication ports, allowing for disassembly, installation and rotational connection of the aeration pipe, combining the support column and flange structure to achieve modular settings, facilitate installation and maintenance.

Benefits of technology

Through modular design and rotary connection, the installation and maintenance of the aerator is simplified, the maintenance efficiency is improved, and the aerator is allowed to be lifted or lowered separately, suitable for use in reaction tanks in different working conditions.

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Abstract

The utility model discloses an aeration base, aeration pipe and aerators, two aeration bases can be symmetrically installed and placed at the side edge of the bottom of a reaction tank, two aeration bases can be installed and placed at the four corners of the bottom of the reaction tank in a right-angle included angle mode, and a plurality of aeration bases can be installed and placed at other places of the reaction tank according to actual needs. The two ends of the aeration pipe can be randomly connected with the base, the two sides of the fixing sleeve sleeved on the pipe body can be screwed and fixed with the communicating port, each structure can be mounted in an embedding and screwing manner, and the mounting and the dismounting are very convenient; the whole aerator is divided into a plurality of parts, so that the aerator at a certain position can be independently lifted or put down by a communicating pipe during maintenance, and the maintenance efficiency is improved; the main pipe can be arranged in the reaction tank and is connected with the flanges on the bases in the same row or column through shorter communicating pipes; in addition, the base and the pipe body are heightened through the supporting columns, and the device is suitable for reaction tanks with different working condition requirements.
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Description

Technical Field

[0001] The utility model belongs to the technical field of industrial wastewater treatment, and relates to the improvement of an aeration structure, in particular to an aeration base, an aeration pipe and an aerator. Background Art

[0002] Aeration is a common method in sewage treatment. In the ABR reaction tank, a frame aeration structure is generally used, that is, four interconnected main pipes are arranged on the four sides, and multiple parallel and spaced tubes with smaller diameters are arranged between the pipes on the two opposite sides. The surface of these tubes with smaller diameters is provided with micropores. Some manufacturers also use a fishbone aeration structure, that is, a main pipe in the middle, and multiple tubes with smaller diameters are arranged on the main pipe in parallel and spaced. Regardless of the above structure, the aeration structure is an integral structure, which needs to be welded on site during installation, and it is very inconvenient to remove the whole during maintenance. In order to solve the above problems, some manufacturers divide the frame aeration structure and the fishbone aeration structure into multiple parts, for example: the frame aeration structure is divided into two symmetrical parts, which are placed at the bottom of the reaction tank and then connected to the main pipeline through a connecting pipe; the fishbone aeration structure is divided into several fishbone structures of the same size, and then hoisted at the bottom of the reaction tank through a connecting pipe at intervals. However, in actual use, the above layout method still has the problem of inconvenience in installation and maintenance. Utility Model Content

[0003] The utility model aims to overcome the shortcomings of the prior art and provide an aeration base.

[0004] The technical solution adopted by the utility model to solve the technical problem is:

[0005] An aeration base comprises a base, wherein the outer surface of the base is provided with a plurality of communication ports, each of which can be detachably installed with an aeration pipe for aeration or a plugging cover for blocking, and a flange is arranged on the upper end surface of the base, and an opening at the center of the flange is connected with all the communication ports;

[0006] At least two communication ports are symmetrically arranged on the outer surface of the base; the number of the communication ports arranged on the outer surface of the base on one side of the two communication ports is the same as the number of the communication ports arranged on the outer surface of the base on the other side of the two communication ports.

[0007] Furthermore: the angle between the axial directions of at least two connecting openings on the outer surface of the base and the projections on the horizontal plane is approximately 90 degrees.

[0008] Furthermore: the two symmetrically arranged connecting ports are used to connect the two aeration pipes respectively and can be arranged at the sides of the bottom of the reaction tank; the two connecting ports with an angle of approximately 90 degrees are used to connect the two aeration pipes respectively and can be arranged at the four corners of the bottom of the reaction tank.

[0009] Further: the base is a cylinder in the vertical direction, a plurality of connecting openings are evenly distributed radially on the outer edge of the cylinder, and the flange is provided on the upper end surface of the cylinder.

[0010] Further: A support column for raising the base is arranged on the bottom surface of the base.

[0011] Furthermore: the number of the communication ports is 4, 8 or 12.

[0012] Another object of the utility model is to provide an aeration pipe, comprising a pipe body, the pipe body is provided with aeration micropores, a connector is installed at each end of the pipe body, the outer edge of the connector located outside the pipe body is provided with a convex ring, a fixing sleeve is sleeved on the pipe body between the two convex rings, the inner edge of the fixing sleeve is provided with a convex ridge for pressing the convex ring, and the inner edges of the fixing sleeve on both sides of the convex ridge are provided with internal threads;

[0013] The end of the connector on one side of the tube body located on the outside of the tube body can be detachably connected to the connecting port provided on the base by screwing or embedding; the convex ring after the connector is connected to the connecting port can press the end face of the connecting port; the fixed sleeve can be screwed on the connecting head by threaded cooperation after the convex ring presses the connecting port and detachably connect the tube body and the connecting port; the connector on the other side of the tube body is provided with a plug for sealing.

[0014] Another object of the utility model is to provide an aerator, comprising an aeration base and an aeration pipe, wherein at least two aeration pipes are detachably mounted on a connecting port provided on the aeration base, and a connecting pipe for connecting an aeration main pipe is mounted on a flange of the aeration base.

[0015] A clamp is sleeved on one end of the pipe body of the aeration pipe where the plug is installed, and a support column for cushioning the pipe body is arranged at the bottom of the clamp.

[0016] The technical effects achieved by the utility model are:

[0017] In the utility model, the aeration base has a plurality of connecting ports, two of which can be symmetrically installed and placed at the sides of the bottom of the reaction tank, two of which can be installed at right angles and placed at the four corners of the bottom of the reaction tank, and a plurality of which can be installed and placed at other places of the reaction tank according to actual needs. The two ends of the aeration pipe can be connected to the base arbitrarily, and both sides of the fixing sleeve mounted on the pipe body can be screwed and fixed with the connecting ports. The above structures adopt modular settings, which can be set by themselves according to different use positions. The installation of each structure can also be carried out by embedding and screwing, and the installation and disassembly are very convenient; the whole is in multiple parts, and the aerator at a certain place can be lifted or lowered by the connecting pipe alone during maintenance, thereby improving the maintenance efficiency; and the main pipe can also be set inside the reaction tank and connected to the flange on the base in the same row or column through a shorter connecting pipe; in addition, the base and the pipe body are raised by supporting columns, which is suitable for use in reaction tanks with different working conditions. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the use of the utility model;

[0019] Figure 2 for Figure 1 Axial enlarged view of the aeration base;

[0020] Figure 3 for Figure 2 Bottom view of

[0021] Figure 4 It is an enlarged cross-sectional view of the connection between the communication port and the aeration pipe;

[0022] Figure 5 A schematic diagram of another implementation method is shown in FIG. DETAILED DESCRIPTION

[0023] The present invention will be further described in detail below through specific embodiments. The following embodiments are merely descriptive and not restrictive, and the protection scope of the present invention cannot be limited by them.

[0024] An aeration base includes a base 2, wherein a plurality of communication ports 7 are arranged on the outer surface of the base, each of which can be detachably installed with an aeration pipe 3 for aeration or a detachably installed with a plugging cover 6 for blocking, and a flange 1 is arranged on the upper end surface of the base, and an opening 14 at the center of the flange is connected with all the communication ports.

[0025] At least two communication ports are symmetrically arranged on the outer surface of the base, and the number of communication ports arranged on the outer surface of the base on one side of the two communication ports is the same as the number of communication ports arranged on the outer surface of the base on the other side of the two communication ports. The two symmetrically arranged communication ports are used to connect the two aeration pipes respectively and can be arranged on the side of the bottom of the reaction tank. Figure 1The two structures above and below the middle part have an aeration pipe installed at each of the connecting openings on both sides of the symmetrical base, and the two aeration pipes are roughly in the same transverse direction.

[0026] The outer surface of the base has at least two connecting ports, the axial direction of which is projected on the horizontal plane at an angle of approximately 90 degrees. The two connecting ports with an angle of approximately 90 degrees are used to connect two aeration pipes respectively and can be arranged at the four corners of the bottom of the reaction tank. Figure 1 The structure at the upper left corner has two connecting ports on the right and bottom of the base. An aeration pipe is installed at each of these connecting ports, and the two aeration pipes are roughly at a right angle.

[0027] Base Figure 2 , 3 The vertical direction shown is a cylinder, and multiple communication ports are evenly arranged radially on the outer edge of the cylinder, and a flange is arranged on the upper end face of the cylinder. The base is made of corrosion-resistant metal material or corrosion-resistant plastic material, and multiple holes are evenly arranged radially on the cylinder. A hollow communication port is installed on each hole by screwing or welding, and the part of the hole located inside the cylinder is connected to the opening of the flange. The base can be manufactured by casting the cylinder, flange and hole or machining the flange and hole on the cylindrical blank.

[0028] The bottom surface of the base is formed with a boss, and the center of the boss is formed with a threaded hole, into which the upper end of a support column 10 can be screwed. A disc is formed at the lower end of each support column to increase the support stability, and the support columns can be of different heights to meet the requirements of the installation height of the bottom of the reaction tank.

[0029] like Figure 1-5 As shown, the number of the connecting ports is 4, 8 or 12. The number of connecting ports of the base can be selected according to the usage location, for example: Figure 1 In the embodiment, bases with 8 connecting ports are selected at the four corners, sides and other places; Figure 5 In the embodiment, the four corners, the sides and the middle partition all use bases with four connecting ports, while the bases used in the rest of the places have 12 connecting ports.

[0030] In order to cooperate with the use of the above-mentioned aeration base, as shown in the figure, the structure of the aeration pipe is: it includes a pipe body, aeration micropores are arranged on the pipe body, a connector 4 is installed at both ends of the pipe body, and a convex ring 9 is arranged on the outer edge of the connector located on the outside of the pipe body, a fixing sleeve 8 is sleeved on the pipe body between the two convex rings, and a convex ridge 19 for pressing the convex ring is arranged on the inner edge of the fixing sleeve, and the inner edges of the fixing sleeve on both sides of the convex ridge are provided with internal threads.

[0031] The structure of the above-mentioned fixing sleeve allows it to slide left or right on the pipe body to the connecting head, and then the internal threads on the left and right sides of the fixing sleeve can be put on the connecting port on the same side, and then matched with the connecting heads with the same structure at both ends of the pipe body, so that no matter which end of the pipe body can be connected to the connecting port, which improves the convenience during on-site construction.

[0032] The end of the connector on one side of the tube body located outside the tube body can be detachably connected to the connecting port provided on the base by screwing or embedding. Figure 4 As shown, the cross-sectional shape of the end 17 of the connector is square, and the connecting port is correspondingly set to a square inner hole end (the rest of the inner hole can be round), so that the square connector is embedded in the square inner hole. After the connector is connected to the connecting port, the convex ring 9 presses a sealing gasket 18 sleeved on the end of the connector against the end face of the end of the connecting port. After the convex ring is pressed against the end face of the connecting port, the fixing sleeve is rotated and the internal thread on the same side of the fixing sleeve is screwed on the external thread on the outer edge of the connecting port. After the fixing sleeve is tightened, the pipe body and the connecting port can be detachably fixedly connected. The connector on the other side of the pipe body is provided with a plug 5 for sealing. The above-mentioned connector embedding part, the fixing sleeve screwing part and the plug sealing part can be coated with glue or other acceptable auxiliary sealing methods to further improve the sealing or stability of the connection.

[0033] The aeration base and the aeration pipe are assembled to form an aerator, which includes an aeration base and an aeration pipe, at least two aeration pipes are detachably mounted on the connecting port provided on the aeration base, and a connecting pipe 16 for connecting the aeration main pipe is installed at the flange of the aeration base. The connecting pipe can not only provide high-pressure gas for the aeration pipe, but also play the function of lifting or lowering the aeration base and the aeration pipe during maintenance.

[0034] After the support column is installed at the bottom of the aeration base, the aeration base can meet the installation height requirement of the bottom of the reaction tank. Similarly, a clamp 11 is mounted on one end of the aeration pipe body where the plug is installed. The clamp is divided into two parts. One part is an arc structure with bent edges on both sides, and the other part has a protrusion 15 at the bottom in addition to these structures. The protrusion is used to screw the support column 10. The two clamps are fixed to each other by bolts 13 on the installation edges that are crimped together.

[0035] The use process of this utility model is:

[0036] Select an aeration base with an appropriate number of connecting ports, then install the designed number of aeration pipes, tighten the fixing sleeve, and apply glue to strengthen the seal. Select a support column height that meets the requirements and install it on the base and the clamps of all aeration pipes respectively.

[0037] Connect the connecting pipe to the flange and hoist it into the reaction tank as a whole. Connect all the connecting pipes to the aeration main network and perform ventilation leakage test.

[0038] In the utility model, the aeration base has a plurality of connecting ports, two of which can be symmetrically installed and placed at the sides of the bottom of the reaction tank, two of which can be installed at right angles and placed at the four corners of the bottom of the reaction tank, and a plurality of which can be installed and placed at other places of the reaction tank according to actual needs. The two ends of the aeration pipe can be connected to the base arbitrarily, and both sides of the fixing sleeve mounted on the pipe body can be screwed and fixed with the connecting ports. The above structures adopt modular settings, which can be set by themselves according to different use positions. The installation of each structure can also be carried out by embedding and screwing, and the installation and disassembly are very convenient; the whole is in multiple parts, and the aerator at a certain place can be lifted or lowered by the connecting pipe alone during maintenance, thereby improving the maintenance efficiency; and the main pipe can also be set inside the reaction tank and connected to the flange on the base in the same row or column through a shorter connecting pipe; in addition, the base and the pipe body are raised by supporting columns, which is suitable for use in reaction tanks with different working conditions.

Claims

1. An aeration base, comprising a base, characterized in that: The outer surface of the base is provided with a plurality of communication ports, each of which can be detachably installed with an aeration pipe for aeration or a detachably installed with a plugging cover for blocking, and a flange is provided on the upper end surface of the base, and the opening at the center of the flange is connected with all the communication ports; At least two communication ports are symmetrically arranged on the outer surface of the base; the number of the communication ports arranged on the outer surface of the base on one side of the two communication ports is the same as the number of the communication ports arranged on the outer surface of the base on the other side of the two communication ports.

2. An aeration base according to claim 1, characterized in that: The included angle of the axial direction of at least two communication openings on the outer surface of the base projected on the horizontal plane is approximately 90 degrees.

3. An aeration base according to claim 2, characterized in that: The two symmetrically arranged connecting ports are used to connect the two aeration pipes respectively and can be arranged at the sides of the bottom of the reaction tank; the two connecting ports with an angle of approximately 90 degrees are used to connect the two aeration pipes respectively and can be arranged at the four corners of the bottom of the reaction tank.

4. An aeration base according to claim 3, characterized in that: The base is a cylinder in the vertical direction, a plurality of communication openings are evenly distributed radially on the outer edge of the cylinder, and the flange is arranged on the upper end surface of the cylinder.

5. An aeration base according to claim 4, characterized in that: The bottom surface of the base is provided with a support column for raising the base.

6. An aeration base according to claim 1 or 2 or 3 or 4 or 5, characterized in that: The number of the communication ports is 4, 8 or 12.

7. An aeration pipe, comprising a pipe body, wherein the pipe body is provided with aeration micropores, characterized in that: A connector is installed at each end of the tube body, and a convex ring is provided on the outer edge of the connector located outside the tube body. A fixing sleeve is sleeved on the tube body between the two convex rings, and a convex ridge is provided on the inner edge of the fixing sleeve for pressing the convex ring. The inner edges of the fixing sleeve on both sides of the convex ridge are provided with internal threads; The end of the connector on one side of the tube body located on the outside of the tube body can be detachably connected to the connecting port provided on the base by screwing or embedding; the convex ring after the connector is connected to the connecting port can press the end face of the connecting port; the fixed sleeve can be screwed on the connecting head by threaded cooperation after the convex ring presses the connecting port and detachably connect the tube body and the connecting port; the connector on the other side of the tube body is provided with a plug for sealing.

8. An aerator, characterized in that: It comprises the aeration base as claimed in claim 6 and the aeration pipe as claimed in claim 7, at least two aeration pipes are detachably mounted on the connecting port provided on the aeration base, and a connecting pipe for connecting the aeration main pipe is mounted on the flange of the aeration base.

9. An aerator according to claim 8, characterized in that: A clamp is sleeved on one end of the pipe body of the aeration pipe where the plug is installed, and a support column for cushioning the pipe body is arranged at the bottom of the clamp.