Partition type longitudinal homogeneous stirring fermentation box special for manure composting test
By adopting a spacer-type longitudinal homogeneous stirring structure in the manure compost test fermentation chamber, the problems of easy damage and unevenness of the stirring mechanism in the prior art are solved, uniform mixing and efficient fermentation of the manure compost are achieved, and the equipment is extended Lifespan and improve fermentation quality.
Patent Information
- Application Number
- CN202420891166.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-26
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-04-26
AI Technical Summary
The mixing mechanism of the existing manure compost test fermentation tank is susceptible to solid impurities, resulting in a short service life and uneven stirring, which affects the fermentation efficiency and test accuracy.
A spacer-type longitudinal homogeneous stirring fermentation chamber is designed, adopting a mobile rack and filter plate structure, which drives the stirring blades to rotate and isolate solid impurities. The uniform mixing of manure and vertical mixing of the stirring blades through electric telescopic rods and driving mechanisms is achieved. Turn to increase the air contact area.
It extends the service life of the mixing mechanism, improves the uniform mixing and fermentation efficiency of manure, enhances the contact between manure and air, and promotes the quality and efficiency of the fermentation process.
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Figure CN222138987U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of manure composting, in particular to a partitioned longitudinal homogenizing stirring fermentation box specially used for manure composting experiments. Background Art
[0002] Agricultural organic wastes such as livestock and poultry manure, rural domestic waste rich in organic matter, and crop straw contain rich nutrients such as organic matter, nitrogen, phosphorus, potassium, and various trace elements, and are all high-quality raw materials for fertilizer. Converting agricultural organic wastes such as livestock and poultry manure, rural domestic waste, and crop straw into high-quality organic fertilizers is one of the effective ways to utilize agricultural organic waste resources. Composting refers to the microbiological process of artificially promoting the biochemical transformation of biodegradable organic matter into stable humus by relying on microorganisms such as bacteria, fungi, and actinomycetes that are widely distributed in nature. The maturation rate of materials in the process of manure composting is related to parameters such as material humidity, temperature, and light intensity. In order to truly promote the use of manure composting technology, multiple fermentation tests on manure composting treatment are carried out in laboratories or greenhouses with the help of fermentation boxes, so as to screen out the parameters that are most conducive to improving the efficiency of manure composting.
[0003] In order to better mix the fermenting manure and liquid, thereby enhancing the interaction between them, a corresponding stirring mechanism is usually installed inside the manure composting test fermentation box in the prior art to stir the manure. However, the manure itself has a high viscosity, and the stacking fermentation process is greatly affected by its own weight and air contact. Manure often contains a small amount of solid impurities. During the rotation of the stirring mechanism inside the fermentation box, these solid impurities can easily come into contact with the rotating shaft and blades of the stirring mechanism, causing the rotating shaft and blades of the stirring mechanism to be easily damaged during long-term use, thereby reducing the service life of the stirring mechanism. There are also blind spots in the external stirring method, making it difficult to homogenize all the space in the fermentation box, which has an adverse effect on the fermentation treatment efficiency of the manure inside the fermentation box and will also affect the accurate acquisition of the test results. Summary of the invention
[0004] The utility model aims to solve the shortcomings in the prior art and proposes a partitioned longitudinal homogenizing stirring fermentation box specially used for manure composting test.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A partition-type longitudinal homogenizing stirring fermentation box specially used for manure composting experiments comprises a box body, a movable frame is arranged on the top of the box body, the box body and the movable frame are connected by a plurality of electric telescopic rods, a sealing mechanism for sealing the top of the box body is arranged on the top of the movable frame, a movable rack is arranged inside the box body, a stirring mechanism for mixing fermenting manure is arranged inside the movable rack, and a driving mechanism for driving the movable rack to move back and forth inside the box body is arranged inside the movable frame.
[0007] As a preferred solution, the sealing mechanism includes a winding roller installed on the top of the movable frame, the outer wall of the winding roller is rolled up with a sealing film, a movable plate is provided at the end of the sealing film away from the winding roller, two sliders are installed at the bottom of the movable plate, and a sliding groove for the two sliders to move back and forth is opened at the top of the movable frame.
[0008] As a preferred solution, the end of the sealing film away from the winding roller is connected and fixed to the movable plate by multiple bolts, two sealing strips are symmetrically installed at the bottom of the sealing film, and a sealing groove compatible with the two sealing strips is opened on the top of the movable frame.
[0009] As a preferred solution, the driving mechanism includes a driving screw and a sliding rod. Grooves are provided on the inner walls on both sides of the moving frame. The driving screw and the sliding rod are respectively installed in the two grooves. The top two ends of the moving frame are respectively adapted to the outer walls of the driving screw and the sliding rod.
[0010] As a preferred solution, a plurality of drainage holes are provided on an inner wall of one side of the movable frame, a connection end connected to the plurality of drainage holes is installed on an outer wall of one side of the movable frame, and the connection end is connected to an external preset water outlet mechanism through a hose.
[0011] As a preferred solution, the stirring mechanism includes two rotating shafts, which are symmetrically installed inside the movable frame, and multiple stirring blades are installed on the outer walls of the two rotating shafts. Two filter plates are rotatably installed on both sides of the movable frame.
[0012] As a preferred solution, a fixing rod is installed at the center of the movable frame, and a temperature sensor is installed on the top of the fixing rod.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] In the utility model, filter plates are provided on both sides of the movable frame, so that solid impurities mixed in feces and sewage can be isolated while the rotating shaft drives the stirring blades to rotate, thereby avoiding damage to the stirring blades and the rotating shaft, thereby increasing the service life of the stirring mechanism and avoiding affecting the normal performance of the box body due to impact of solid objects.
[0015] In the utility model, the driving mechanism is set up to drive the movable frame to move back and forth inside the box, thereby driving multiple stirring blades to mix and stir different positions inside the box; and as the movable frame moves back and forth, it drives the two filter plates to move the feces and sewage stirred by the multiple stirring blades, so that the feces and sewage at different positions can be evenly mixed, further improving the stirring effect of the multiple stirring blades.
[0016] In the utility model, when the telescopic ends of the multiple electric telescopic rods are controlled to extend upward, the two filter plates can be controlled to rotate downward to a horizontal state. As the telescopic ends of the multiple electric telescopic rods extend and retract up and down, the two filter plates can be driven to vertically flip the fermenting feces and sewage inside the box, which is convenient for vertically flipping the feces and sewage inside the box, increases the contact area between the feces and sewage and the outside air, and further improves the efficiency and quality of feces and sewage fermentation. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the structure of a partitioned longitudinal homogenizing stirring fermentation box specially used for manure composting experiments proposed by the utility model;
[0018] Figure 2 It is a schematic diagram of the structure of extending the telescopic ends of multiple electric telescopic rods in the utility model;
[0019] Figure 3 This is a schematic diagram of the structure of the utility model without the box body;
[0020] Figure 4 for Figure 3 Schematic diagram of the structure in which the middle winding roller and the driving screw are separated from the moving frame;
[0021] Figure 5 It is a structural schematic diagram of the sealing mechanism in the utility model;
[0022] Figure 6 It is a structural schematic diagram of the top of the movable frame in the utility model;
[0023] Figure 7 It is a structural schematic diagram of the stirring mechanism in the utility model.
[0024] In the figure: 1. Box body; 2. Moving frame; 3. Electric telescopic rod; 4. Winding roller; 5. Sealing film; 6. Moving plate; 7. Moving frame; 8. Filter plate; 9. Connecting end; 10. Drain hole; 11. Driving screw rod; 12. Groove; 13. Bolt; 14. Slider; 15. Sealing strip; 16. Slide groove; 17. Sealing groove; 18. Rotating shaft; 19. Stirring blade; 20. Fixed rod; 21. Temperature sensor. DETAILED DESCRIPTION
[0025] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0026] Reference Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 and Figure 7 A partition-type longitudinal homogenizing stirring fermentation box specially used for manure composting experiments includes a box body 1, a moving frame 2 is arranged on the top of the box body 1, the box body 1 and the moving frame 2 are connected by multiple electric telescopic rods 3, a sealing mechanism for sealing the top of the box body 1 is arranged on the top of the moving frame 2, a moving frame 7 is arranged inside the box body 1, a stirring mechanism for mixing the fermenting manure is arranged inside the moving frame 7, and a driving mechanism for driving the moving frame 7 to move back and forth inside the box body 1 is arranged inside the moving frame 2.
[0027] As a technical optimization solution in the utility model, the sealing mechanism includes a winding roller 4 installed on the top of the moving frame 2, a sealing film 5 is rolled up on the outer wall of the winding roller 4, a moving plate 6 is arranged at one end of the sealing film 5 away from the winding roller 4, two sliders 14 are installed at the bottom of the moving plate 6, and a slide groove 16 for the two sliders 14 to reciprocate is opened at the top of the moving frame 2. By controlling the sliding of the moving plate 6 at the top of the moving frame 2, the sealing film 5 can be driven to unfold at the top of the moving frame 2 to block the opening at the top of the box body 1.
[0028] As a technical optimization solution in the utility model, one end of the sealing film 5 away from the winding roller 4 is connected and fixed to the movable plate 6 by a plurality of bolts 13, and two sealing strips 15 are symmetrically installed on the bottom of the sealing film 5, and a sealing groove 17 matched with the two sealing strips 15 is opened on the top of the movable frame 2. The sealing film 5 is connected to the movable plate 6 by a plurality of bolts 13, so that after the sealing film 5 is damaged, the damaged section can be cut off, and the subsequent sealing film 5 and the movable plate 6 can be connected again by a plurality of bolts 13, so as to facilitate the use of the sealing film 5; after the sealing film 5 is covered on the top of the movable frame 2, the two ends of the top of the sealing film 5 can be pressed so that the sealing strip 15 at the bottom is connected and matched with the sealing groove 17, thereby sealing the two ends of the sealing film 5 and the movable frame 2; since the bottom of the sealing film 5 is located between the two sealing strips 15, a sealing strip 2 is also provided, and the sealing strip 2 is connected to the movable plate 6. Figure 6 The sealing groove 17 on the top right side of the moving frame 2 is connected and adapted to facilitate sealing of the sealing film 5 and the other end of the moving frame 2 .
[0029] As a technical optimization solution in the utility model, the driving mechanism includes a driving screw 11 and a sliding rod. The inner walls on both sides of the moving frame 2 are provided with grooves 12. The driving screw 11 and the sliding rod are respectively installed inside the two grooves 12. The top two ends of the moving frame 7 are respectively adapted to the outer walls of the driving screw 11 and the sliding rod. A first driving motor is preset on the outer wall of one side of the moving frame 2. The output end of the first driving motor is connected to one end of the driving screw 11, so that the driving screw 11 can be driven to rotate inside the groove 12, so that the moving frame 7 can reciprocate inside the box 1.
[0030] As a technical optimization solution in the utility model, a plurality of drainage holes 10 are provided on the inner wall of one side of the mobile frame 2, and a connection end 9 connected to the plurality of drainage holes 10 is installed on the outer wall of one side of the mobile frame 2, and the connection end 9 is connected to an external preset water outlet mechanism through a hose. By controlling the start of the external water outlet mechanism, the plurality of drainage holes 10 are drained into the interior of the box body 1, thereby increasing the water content of the feces and sludge, and facilitating the fermentation of the feces and sludge inside the box body 1.
[0031] As a technical optimization scheme in the utility model, the stirring mechanism includes two rotating shafts 18, which are symmetrically installed inside the mobile frame 7, and the outer walls of the two rotating shafts 18 are installed with multiple stirring blades 19, and two filter plates 8 are rotatably installed on both sides of the mobile frame 7. Two second drive motors are preset inside the mobile frame 7, and the output ends of the two second drive motors are respectively connected to the ends of the two rotating shafts 18, thereby driving the two rotating shafts 18 and the multiple stirring blades 19 to rotate inside the box body 1, mixing and stirring the manure being fermented inside the box body 1, and improving the manure fermentation efficiency; the two filter plates 8 are rotatably connected to the mobile frame 7 through the electric rotating rods set at both ends, and a third drive motor is preset inside the mobile frame 7 near the two filter plates 8, and the output end of the third drive motor is connected to the electric rotating rod at one end of the filter plate 8, thereby driving the filter plate 8 to rotate and adjust.
[0032] As a technical optimization solution in the present invention, a fixed rod 20 is installed at the center of the mobile frame 7, and a temperature sensor 21 is provided at the top of the fixed rod 20. The temperature sensor 21 is a PT100 temperature sensor in the prior art. By setting the temperature sensor 21, the temperature of the feces in the middle position of the box body 1 can be measured in real time to ensure that the temperature inside the box body 1 is within a normal range, and to avoid the problem that the temperature inside the box body 1 is too low or too high, causing the microorganisms to enter a dormant state or die in large numbers, and the fermentation is slow or even stopped.
[0033] In the utility model, when it is necessary to conduct a manure fermentation test, the manure can be put into the box body 1, and it is determined whether additional water needs to be added according to the water content of the manure. Then, the sliding of the movable plate 6 on the top of the movable frame 2 can be controlled to drive the sealing film 5 to unfold on the top of the movable frame 2, and the top of the sealing film 5 can be pressed so that the sealing strip 15 at the bottom thereof is connected and adapted to the sealing groove 17, and the gap between the sealing film 5 and the movable frame 2 is blocked, so as to facilitate the sealed fermentation of manure inside the box body 1.
[0034] The temperature sensor 21 provided inside the mobile frame 7 is used to monitor the temperature of the fermenting manure inside the box 1 in real time, and according to the monitored temperature, the two rotating shafts 18 are controlled to drive the multiple stirring blades 19 to rotate inside the mobile frame 7 to mix and stir the manure, so that the liquid can better contact with gases, microorganisms, fermentation agents and other substances, and enhance their interaction, increase the surface area of the solution, so that oxygen can be better dissolved into the liquid, and can accelerate the reaction rate and promote the reaction.
[0035] While the two rotating shafts 18 drive the multiple stirring blades 19 to rotate, the driving screw 11 is controlled to rotate, driving the movable frame 7 to move back and forth inside the box body 1, thereby driving the multiple stirring blades 19 to mix and stir different positions inside the box body 1.
[0036] Since the two filter plates 8 are in a vertical state while the multiple stirring blades 19 are rotating, the two filter plates 8 can, on the one hand, isolate the solid impurities mixed in the feces and sewage to avoid damage to the stirring blades 19; on the other hand, as the movable frame 7 moves back and forth, the feces and sewage stirred by the multiple stirring blades 19 can be moved, so that the feces and sewage at different positions can be evenly mixed, further improving the stirring effect of the multiple stirring blades 19.
[0037] After the feces and sewage inside the box body 1 are fermented for a period of time, the telescopic ends of the multiple electric telescopic rods 3 can be controlled to extend upward together, pushing the moving frame 2 to move upward, so that the opening on the top of the box body 1 is in contact with the external air, which is convenient for the gas generated by the fermentation inside the box body 1 to be discharged to the outside, and it is also convenient for the outside air to contact with the feces and sewage, thereby improving the fermentation efficiency of the feces and sewage; if the telescopic ends of the multiple electric telescopic rods 3 are powered off or other faults occur during use, the moving plate 6 can be manually pushed to create a gap between the sealing film 5 and the moving frame 2, thereby avoiding the situation where the feces and sewage inside the box body 1 cannot be ventilated when the electric telescopic rods 3 cannot be used.
[0038] And when the telescopic ends of the multiple electric telescopic rods 3 are controlled to extend upward, the two filter plates 8 can be controlled to rotate downward to a horizontal state. With the upward and downward telescopic movements of the telescopic ends of the multiple electric telescopic rods 3, the two filter plates 8 are driven to vertically flip the fermenting feces and sewage inside the box body 1, and the positions of the two horizontal filter plates 8 inside the box body 1 can be adjusted by means of the rotation of the driving screw 11, so as to facilitate the vertical flipping of all feces and sewage inside the box body 1, increase the contact area between feces and sewage and the outside air, and further improve the efficiency and quality of feces and sewage fermentation.
[0039] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A partitioned longitudinal homogenizing stirring fermentation box specially used for manure composting experiments, comprising a box body (1), characterized in that: A movable frame (2) is arranged on the top of the box body (1); the box body (1) and the movable frame (2) are connected via a plurality of electric telescopic rods (3); a sealing mechanism for sealing the top of the box body (1) is arranged on the top of the movable frame (2); a movable rack (7) is arranged inside the box body (1); a stirring mechanism for mixing fermenting feces and sewage is arranged inside the movable rack (7); and a driving mechanism for driving the movable rack (7) to reciprocate inside the box body (1) is arranged inside the movable frame (2).
2. The partition-type longitudinal homogenizing stirring fermentation box specially used for manure composting experiment according to claim 1 is characterized in that: The sealing mechanism comprises a winding roller (4) mounted on the top of the movable frame (2), a sealing film (5) being wound on the outer wall of the winding roller (4), a movable plate (6) being arranged at one end of the sealing film (5) away from the winding roller (4), two sliding blocks (14) being arranged at the bottom of the movable plate (6), and a sliding groove (16) for reciprocating movement of the two sliding blocks (14) being arranged at the top of the movable frame (2).
3. The partition-type longitudinal homogenizing stirring fermentation box specially used for manure composting experiment according to claim 2 is characterized in that: The end of the sealing film (5) away from the winding roller (4) is connected and fixed to the movable plate (6) via a plurality of bolts (13); two sealing strips (15) are symmetrically mounted on the bottom of the sealing film (5); and a sealing groove (17) adapted to the two sealing strips (15) is provided on the top of the movable frame (2).
4. The partition-type longitudinal homogenizing stirring fermentation box specially used for manure composting experiment according to claim 1 is characterized in that: The driving mechanism comprises a driving screw rod (11) and a sliding rod. The inner walls on both sides of the moving frame (2) are provided with grooves (12). The driving screw rod (11) and the sliding rod are respectively installed in the two grooves (12). The top ends of the moving frame (7) are respectively adapted to the outer walls of the driving screw rod (11) and the sliding rod.
5. The partitioned longitudinal homogenizing stirring fermentation box specially used for manure composting experiment according to claim 1 is characterized in that: A plurality of drainage holes (10) are provided on an inner wall of one side of the movable frame (2), and a connection end (9) connected to the plurality of drainage holes (10) is installed on an outer wall of one side of the movable frame (2), wherein the connection end (9) is connected to an external preset water outlet mechanism via a hose.
6. The partition-type longitudinal homogenizing stirring fermentation box specially used for manure composting experiment according to claim 1 is characterized in that: The stirring mechanism comprises two rotating shafts (18), the two rotating shafts (18) are symmetrically mounted inside the movable frame (7), the outer walls of the two rotating shafts (18) are each mounted with a plurality of stirring blades (19), and two filter plates (8) are rotatably mounted on both sides of the movable frame (7).
7. The partitioned longitudinal homogenizing stirring fermentation box specially used for manure composting experiment according to claim 1 is characterized in that: A fixing rod (20) is installed at the center of the movable frame (7), and a temperature sensor (21) is installed at the top of the fixing rod (20).
