Cooling device for heat treatment of aluminum alloy casting
By designing a cooling device for heat treatment of aluminum alloy castings, the recycling of water resources and uniform cooling of aluminum alloy castings are achieved, and the problem of fast water cooling rate but large resource consumption is solved, the production cost is reduced and cracks caused by thermal stress are avoided. and deformation.
Patent Information
- Application Number
- CN202420622798.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-28
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-03-28
AI Technical Summary
In the existing aluminum alloy cooling methods, water cooling is fast, but it consumes a lot of water resources, resulting in waste and high production costs.
A cooling device for heat treatment of aluminum alloy castings is designed, including a recycled water pump and an S-shaped tube. The uniform cooling of aluminum alloy castings is achieved through threaded rods and clamping blocks, and an L-shaped filter plate and a slope are provided in the cooling box so as to Recycling of water and impurity treatment.
By recycling cooling water, water resource waste is reduced, production costs are reduced, and cracks and deformation caused by thermal stress concentration during cooling process are avoided through uniform cooling devices.
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Figure CN222139176U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of cooling devices, in particular to a cooling device for heat treatment of aluminum alloy castings. Background Art
[0002] Aluminum alloy castings are casting products made of aluminum alloy materials. Aluminum alloys have the advantages of low density, high strength, and good corrosion resistance. Therefore, they are widely used in the fields of automobiles, aviation, ships, construction, machinery, etc. The production process of aluminum alloy castings mainly includes smelting, casting, heat treatment and other links. During the smelting process, raw materials such as aluminum ingots and alloy elements are added to the furnace, and after heating to liquid, stirring, degassing, and refining are performed to ensure the quality of the aluminum alloy. During the casting process, the molten aluminum alloy is poured into the mold and formed into a casting after it is cooled and solidified. During the heat treatment process, the casting is subjected to solution treatment and aging treatment to improve its strength and hardness.
[0003] In the prior art, there are many methods for cooling aluminum alloys. Water cooling is generally used to cool down aluminum alloys quickly. Water cooling is to put the cast parts into cold water to quickly cool them to room temperature. Water cooling has a fast cooling speed, but consumes a lot of water.
[0004] To this end, the utility model provides a cooling device for heat treatment of aluminum alloy castings. Utility Model Content
[0005] In order to make up for the shortcomings of the existing technology, there are many methods to solve the cooling of aluminum alloys. If you want to cool down quickly, water cooling is generally used. Water cooling is to put the cast castings into cold water to quickly cool them to room temperature. Water cooling has a fast cooling speed, but it consumes a lot of water.
[0006] The technical solution adopted by the utility model to solve its technical problems is: a cooling device for heat treatment of aluminum alloy castings described in the utility model comprises a cooling box; the cooling box; the side wall of the cooling box is connected to an S-shaped pipe; a water pump is fixedly connected to the side wall of the cooling box; an L-shaped block is fixedly connected to the side wall of the cooling box; a first through groove is opened on the L-shaped block; a fixed shell is fixedly connected between the opposite side walls of the first through groove; a spray head is connected to the fixed shell; the bottom suction end of the water pump is connected to the top of the S-shaped pipe; the top output end of the water pump is connected to a first connecting pipe; the top of the first connecting pipe is connected to the fixed shell, and the first connecting pipe passes through the horizontal top of the L-shaped block; a group of fixing columns are fixedly connected to the bottom of the cooling box.
[0007] Preferably, rotating holes are provided on both sides of the cooling box; a pair of the rotating holes are rotatably connected to a threaded cylinder; a pair of the threaded cylinders are threadedly connected to a threaded rod; a pair of the threaded rods are fixedly connected to clamping blocks on opposite ends; a pair of the threaded rods are fixedly connected to rotating valves on ends away from each other; a rotating part is provided in the fixed shell; the rotating part is used to drive the threaded cylinder to rotate, and a limiting part is provided on the pair of threaded cylinders; the limiting part is used to limit the rotation of a pair of threaded cylinders.
[0008] Preferably, the rotating member includes a first rotating rod; the first rotating rod is rotatably connected between opposite side walls of the fixed shell, and both ends of the first rotating rod pass through the fixed shell and the L-shaped block; both ends of the first rotating rod are fixedly connected to a first sprocket; a pair of threaded cylinders are fixedly connected to a second sprocket; the first sprocket is connected via a first chain transmission; a rotating wheel is fixedly connected to the first rotating rod, and the rotating wheel is located in the fixed shell.
[0009] Preferably, the limiting member includes a limiting rod; a pair of the limiting rods are respectively fixed to a pair of threaded cylinders; fixed blocks are fixed on both sides of the cooling box; a pair of the fixing blocks are each provided with a first plug hole; a pair of the limiting rods are each provided with a second plug hole; a pair of the fixing blocks are each provided with a limiting groove; the first plug hole corresponds to the second plug hole; and pins are placed in the first plug hole and the second plug hole.
[0010] Preferably, sliding grooves are provided on opposite side walls of the cooling box; and a pair of the sliding grooves are slidably connected with an L-shaped filter plate.
[0011] Preferably, the bottom of the cooling box is an inclined surface.
[0012] The beneficial effects of the utility model are as follows:
[0013] 1. The cooling device for heat treatment of aluminum alloy castings described in the utility model can recycle cooling water through the water pump, which can reduce the waste of cooling water, thereby saving resources and reducing production costs. In addition, the S-shaped pipe can be used to cool the cooling water during the reflux process and then spray it on the aluminum alloy casting for cooling, so that it can be recycled repeatedly to avoid excessive consumption of water resources.
[0014] 2. The cooling device for heat treatment of aluminum alloy castings described in the utility model can clamp the aluminum alloy castings through the provided threaded rods and clamping blocks, and then drive a pair of threaded barrels to rotate through the provided rotating parts, so that the aluminum alloy castings can be rotated, so that the aluminum alloy castings can be cooled evenly during the cooling process, avoiding the concentration of thermal stress on the aluminum alloy castings due to uneven cooling of various parts during the cooling process, causing cracks and deformation on the surface of the aluminum alloy castings. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The utility model will be further described below in conjunction with the accompanying drawings.
[0016] Figure 1 It is a three-dimensional diagram of the utility model;
[0017] Figure 2 It is the front view of the utility model;
[0018] Figure 3 It is an exploded view of the fixing block in the utility model;
[0019] Figure 4 It is a schematic diagram of the rotating wheel in the utility model;
[0020] Figure 5 It is a schematic diagram of a water pump of the utility model;
[0021] In the figure: 1, cooling box; 2, S-shaped pipe; 3, water pump; 4, L-shaped block; 5, first through groove; 6, fixed shell; 7, sprinkler head; 8, first connecting pipe; 9, rotating hole; 10, threaded cylinder; 11, threaded rod; 12, clamping block; 13, rotating valve; 14, first rotating rod; 15, first sprocket; 16, second sprocket; 17, first chain; 18, rotating wheel; 19, limiting rod; 20, fixed block; 21, first plug hole; 22, second plug hole; 23, limiting groove; 24, latch; 25, sliding groove; 26, L-shaped filter plate. DETAILED DESCRIPTION
[0022] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0023] like Figures 1 to 5As shown, a cooling device for heat treatment of aluminum alloy castings described in an embodiment of the utility model comprises a cooling box 1; the cooling box 1; the side wall of the cooling box 1 is connected to an S-shaped pipe 2; a water pump 3 is fixedly connected to the side wall of the cooling box 1; an L-shaped block 4 is fixedly connected to the side wall of the cooling box 1; a first through groove 5 is opened on the L-shaped block 4; a fixed shell 6 is fixedly connected between the opposite side walls of the first through groove 5; a spray head 7 is connected to the fixed shell 6; the bottom suction end of the water pump 3 is connected to the top of the S-shaped pipe 2; the top output end of the water pump 3 is connected to A first connecting pipe 8; the top of the first connecting pipe 8 is connected to the fixed shell 6, and the first connecting pipe 8 passes through the horizontal top of the L-shaped block 4; a group of fixed columns are fixedly connected to the bottom of the cooling box 1. When working, the cooling water can be recycled through the water pump 3, which can reduce the waste of cooling water, thereby saving resources and reducing production costs. The S-shaped pipe 2 can be used to cool the cooling water during the reflux process and re-spray it on the aluminum alloy casting to cool it, so that it can be recycled repeatedly to avoid excessive consumption of water resources.
[0024] Rotation holes 9 are provided on both sides of the cooling box 1; a pair of the rotation holes 9 are rotatably connected with threaded barrels 10; a pair of the threaded barrels 10 are threadedly connected with threaded rods 11; a pair of the threaded rods 11 are fixedly connected with clamping blocks 12 on opposite ends; a pair of the threaded rods 11 are fixedly connected with rotary valves 13 on ends away from each other; a rotating member is provided in the fixed shell 6; the rotating member is used to drive the threaded barrel 10 to rotate, and a pair of the threaded barrels 10 are provided with limiting members; the limiting members are used to limit the rotation of the pair of threaded barrels 10. During operation, after the aluminum alloy casting is clamped by the provided threaded rods 11 and the clamping blocks 12, the pair of threaded barrels 10 can be driven to rotate by the provided rotating member, so that the aluminum alloy casting can be rotated, so that the aluminum alloy casting can be evenly cooled during the cooling process, avoiding the concentration of thermal stress of the aluminum alloy casting due to the uneven cooling of various parts during the cooling process, causing cracks and deformation on the surface of the aluminum alloy casting.
[0025] The rotating member includes a first rotating rod 14; the first rotating rod 14 is rotatably connected between the opposite side walls of the fixed shell 6, and both ends of the first rotating rod 14 penetrate the fixed shell 6 and the L-shaped block 4; both ends of the first rotating rod 14 are fixedly connected to a first sprocket 15; a pair of the threaded cylinders 10 are fixedly connected to a second sprocket 16; the first sprocket 15 is connected by a first chain 17; a rotating wheel 18 is fixedly connected to the first rotating rod 14, and the rotating wheel 18 is located in the fixed shell 6. When working, the cooling water is driven to rise by the water pump 3, and the rotating wheel 18 is driven to rotate by the impact of the cooling water, thereby driving the first rotating rod 14 to rotate, that is, when the water pump 3 drives the cooling water to spray the cooling water, the transmission is carried out by the first sprocket 15, the second sprocket 16 and the first chain 17, so that the pair of threaded cylinders 10 can be driven to rotate, that is, the pair of threaded cylinders 10 can be driven to rotate by the power of water, so that it can be operated with a lower operating cost.
[0026] The limiting member includes a limiting rod 19; a pair of limiting rods 19 are respectively fixed to a pair of threaded barrels 10; a fixing block 20 is fixed to both sides of the cooling box 1; a pair of fixing blocks 20 are each provided with a first plug hole 21; a pair of limiting rods 19 are each provided with a second plug hole 22; a pair of fixing blocks 20 are each provided with a limiting groove 23; the first plug hole 21 corresponds to the second plug hole 22; a plug 24 is placed in the first plug hole 21 and the second plug hole 22. During operation, the limiting rod 19, the fixing block 20 and the plug 24 are cooperated to enable the staff to rotate the threaded rod 11 to clamp the aluminum alloy casting. The plug 24 is inserted into the first plug hole 21 and the second plug hole 22 for restriction, so as to prevent the threaded barrel 10 from rotating, thereby preventing the staff from driving the threaded barrel 10 to rotate at the same time when rotating the threaded rod 11, and failing to clamp the aluminum alloy casting. When the threaded barrel 10 needs to rotate, the plug 24 can be pulled out.
[0027] The cooling box 1 is provided with sliding grooves 25 on the opposite side walls; a pair of the sliding grooves 25 are slidably connected with L-shaped filter plates 26. When working, the L-shaped filter plates 26 can filter out impurities and particles in the cooling water, keep the reflux cooling water clean, and prevent impurities and particles from causing wear and blockage to the S-shaped tube 2. The setting of the L-shaped filter plates 26 allows the staff to conveniently collect impurities and particles, thereby allowing the staff to collect and process them.
[0028] The bottom of the cooling box 1 is an inclined surface. When working, the bottom of the cooling box 1 is an inclined surface, so that the water used for cooling can be gathered on one side of the cooling box 1 through the inclined surface of the cooling box 1, so that it is convenient for the water pump 3 to extract the cooling water, making it easier to extract the cooling water, and allowing the impurities dropped from the aluminum alloy to gather on the horizontal end of the L-shaped filter plate 26, so that the staff can be convenient for subsequent cleaning.
[0029] Working principle: The cooling water can be recycled by the water pump 3, which can reduce the waste of cooling water, thereby saving resources and reducing production costs. The S-shaped pipe 2 can be used to cool the cooling water during the reflux process and then spray it on the aluminum alloy casting for cooling, so that it can be recycled repeatedly to avoid excessive consumption of water resources. After the aluminum alloy casting is clamped by the threaded rod 11 and the clamping block 12, the pair of threaded cylinders 10 can be driven to rotate by the rotating member, so that the aluminum alloy casting can be rotated, so that the aluminum alloy casting can be cooled during the cooling process. , it can be cooled evenly, and the aluminum alloy casting can be prevented from being subjected to the heat stress concentration of the aluminum alloy casting due to the uneven cooling of various parts during the cooling process, which causes cracks and deformation on the surface of the aluminum alloy casting. The cooling water is driven up by the water pump 3, and the impact of the cooling water drives the rotating wheel 18 to rotate, thereby driving the first rotating rod 14 to rotate, so that the water pump 3 drives the cooling water to spray the cooling water. The transmission is carried out through the first sprocket 15, the second sprocket 16 and the first chain 17, and the pair of threaded barrels 10 can be driven to rotate, and the power of water can drive the pair of threaded barrels 10 to rotate. The threaded barrel 10 can be rotated, so that it can be operated at a lower operating cost. The cooperation of the limiting rod 19, the fixing block 20 and the latch 24 can be used to limit the rotation of the threaded rod 11 when the staff needs to rotate the threaded rod 11 to clamp the aluminum alloy casting. The latch 24 is inserted into the first plug hole 21 and the second plug hole 22 to limit the rotation of the threaded barrel 10, thereby preventing the staff from driving the threaded barrel 10 to rotate at the same time when rotating the threaded rod 11, and failing to clamp the aluminum alloy casting. When the threaded barrel 10 needs to rotate, the latch 24 can be pulled out, and the L-shaped filter plate 26 can filter Impurities and particles in the cooling water can be removed, the cooling water for reflux utilization can be kept clean, and impurities and particles can be prevented from causing wear and blockage to the S-shaped tube 2. The setting of the L-shaped filter plate 26 can facilitate the staff to collect impurities and particles, so that the staff can collect and process them. The bottom of the cooling box 1 is an inclined surface, so that the water used for cooling can pass through the inclined surface of the cooling box 1 to gather on one side of the cooling box 1, thereby facilitating the water pump 3 to extract the cooling water, making the cooling water easier to be extracted, and allowing the impurities that fall on the aluminum alloy to gather on the horizontal end of the L-shaped filter plate 26, so that the staff can clean it up later.
[0030] The above-mentioned front, back, left, right, top and bottom are all based on the figures in the specification. Figure 1 As a benchmark, according to the person's observation perspective, the side of the device facing the observer is defined as the front, the left side of the observer is defined as the left, and so on.
[0031] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the scope of protection of the present invention.
[0032] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A cooling device for heat treatment of aluminum alloy castings, characterized in that: The invention comprises a cooling box (1); the cooling box (1); the side wall of the cooling box (1) is connected to an S-shaped tube (2); the side wall of the cooling box (1) is fixedly connected to a water pump (3); the side wall of the cooling box (1) is fixedly connected to an L-shaped block (4); the L-shaped block (4) is provided with a first through groove (5); a fixed shell (6) is fixedly connected between the opposite side walls of the first through groove (5); a spray head (7) is connected to the fixed shell (6); the bottom suction end of the water pump (3) is connected to the top of the S-shaped tube (2); the top output end of the water pump (3) is connected to a first connecting tube (8); the top of the first connecting tube (8) is connected to the fixed shell (6), and the first connecting tube (8) passes through the horizontal top of the L-shaped block (4); and a group of fixing columns are fixedly connected to the bottom of the cooling box (1).
2. The cooling device for heat treatment of aluminum alloy castings according to claim 1, characterized in that: Rotation holes (9) are provided on both sides of the cooling box (1); a pair of the rotation holes (9) are rotationally connected to a threaded barrel (10); a pair of the threaded barrels (10) are threadedly connected to a threaded rod (11); a pair of the threaded rods (11) are fixedly connected to a clamping block (12) at opposite ends; a pair of the threaded rods (11) are fixedly connected to a rotation valve (13) at ends away from each other; a rotation member is provided in the fixed shell (6); the rotation member is used to drive the threaded barrel (10) to rotate, and a limiting member is provided on the pair of the threaded barrels (10); the limiting member is used to limit the rotation of the pair of threaded barrels (10).
3. A cooling device for heat treatment of aluminum alloy castings according to claim 2, characterized in that: The rotating member comprises a first rotating rod (14); the first rotating rod (14) is rotatably connected between opposite side walls of the fixed shell (6), and both ends of the first rotating rod (14) penetrate the fixed shell (6) and the L-shaped block (4); both ends of the first rotating rod (14) are fixedly connected to a first sprocket (15); a pair of the threaded cylinders (10) are fixedly connected to a second sprocket (16); the first sprocket (15) is transmission-connected via a first chain (17); a rotating wheel (18) is fixedly connected to the first rotating rod (14), and the rotating wheel (18) is located in the fixed shell (6).
4. A cooling device for heat treatment of aluminum alloy castings according to claim 3, characterized in that: The limiting member comprises limiting rods (19); a pair of the limiting rods (19) are respectively fixedly connected to a pair of threaded cylinders (10); fixing blocks (20) are fixedly connected to both sides of the cooling box (1); a pair of the fixing blocks (20) are each provided with a first plug hole (21); a pair of the limiting rods (19) are each provided with a second plug hole (22); a pair of the fixing blocks (20) are each provided with a limiting groove (23); the first plug hole (21) corresponds to the second plug hole (22); and a latch (24) is placed in the first plug hole (21) and the second plug hole (22).
5. The cooling device for heat treatment of aluminum alloy castings according to claim 4, characterized in that: The cooling box (1) has sliding grooves (25) on opposite side walls; a pair of the sliding grooves (25) is slidably connected with an L-shaped filter plate (26).
6. A cooling device for heat treatment of aluminum alloy castings according to claim 5, characterized in that: The bottom of the cooling box (1) is an inclined surface.
Citation Information
Cited By
Cooling device for aluminum alloy casting production
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