Charging tool capable of reducing deformation of gear ring
By setting up support rods and adjustment sleeves in the ring gear heat treatment loading tool, the deformation reduction and quality improvement of the ring gear during heat treatment are achieved, the problem of heat treatment deformation of the ring gear is solved, and the circle and force balance of the ring gear is ensured. .
Patent Information
- Application Number
- CN202420133127.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-19
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-01-19
AI Technical Summary
The ring gear is prone to deformation during heat treatment, affecting its quality.
By setting a support rod on the ring array on the side of the support frame and slidingly connecting it with the support frame, the position of the support rod is adjusted to make it abut the ring gear side, and precise adjustment is made using the guide groove and the scale line, and the end of the support rod is set to abut. Connect the block and boss for multi-point contact and balanced stress.
It effectively reduces the heat treatment deformation of the ring gear, improves the heat treatment quality, and ensures the circular state and force balance of the ring gear.
Smart Images

Figure CN222139204U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of heat treatment of gear rings, in particular to a charging tool capable of reducing deformation of gear rings. Background Art
[0002] When large-diameter annular thin-walled products are heat treated, thermal deformation often occurs, which in turn affects the use of the product. The gear ring is a typical large-diameter annular thin-walled product. The gear ring is divided into an inner gear ring and an outer gear ring. The gear ring completes the transmission by meshing with the gear. The gear ring often deforms during heat treatment. Therefore, a loading tool that can reduce the deformation of the gear ring is proposed to solve the technical problem that the gear ring is prone to deformation during heat treatment. Utility Model Content
[0003] The purpose of the utility model is to provide a loading tool that can reduce the deformation of the gear ring, solves the technical problem that the gear ring is easily deformed during heat treatment, by arranging support rods in a circular array on the side of the support frame, the support rods are slidably connected to the support frame, and by adjusting the position of the support rods on the support frame, the gear ring is abutted against the support rods, so as to overcome the deformation of the gear ring during heat treatment and improve the quality of the heat treatment of the gear ring.
[0004] A loading tool that can reduce deformation of a gear ring, comprises a support frame, a ring array of support rods extending through a side of the support frame, the support rods being slidably connected to the support frame, an outer side of the support rods being provided with an external thread, and an adjustment sleeve sleeved on the outer side of the support rods, the adjustment sleeve being provided with an internal thread, the adjustment sleeve being rotatably arranged on one side of the support frame, one end of the support rod being a free end, a gear ring being placed on the other side of the support frame, and the other end of the support rod being detachably abutted against a side of the gear ring.
[0005] A connecting sleeve is fixedly provided on one side of the support frame, the supporting rod is arranged through the connecting sleeve, a guiding groove is axially provided on the side of the supporting rod, a guiding block is embedded in the connecting sleeve, and the guiding groove is slidably provided on the outside of the guiding block.
[0006] The inner side of the adjusting sleeve is provided with a receiving groove, a rolling bearing is embedded in the receiving groove, and the rolling bearing is fastened on the outer side of the connecting sleeve.
[0007] Scale lines are arranged in the guide groove.
[0008] The other end of the support rod is provided with an abutment block, and the side of the abutment block is provided with two bosses abutting against the gear ring.
[0009] The support rods are arranged in two layers along the axial direction of the gear ring, and the support rods in each layer are respectively in upper and lower contact with the side of the gear ring.
[0010] The support frame is formed by splicing and welding channel steels.
[0011] Compared with the prior art, the beneficial effects of the utility model are:
[0012] (1) By arranging support rods in a circular array on the side of the support frame and adjusting the position of the support rods on the support frame, the support rods are abutted against the side of the gear ring, thereby reducing the deformation of the gear ring during subsequent heat treatment and improving the quality of the heat treatment of the gear ring;
[0013] (2) The guide groove of the support rod is provided with scale lines. By observing the scale lines, the position of the support rod on the support frame can be accurately adjusted, the deformation control of the gear ring is more accurate, and the quality of the gear ring after heat treatment is better;
[0014] (3) An abutment block is provided at the end of the support rod, and two bosses are provided on the abutment block for abutting the gear ring. The bosses enable the support rod and the gear ring to have multi-point contact, so that the force on the gear ring is more balanced and the fixation is more secure. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0016] Figure 2 It is a schematic diagram of the combination of the adjusting sleeve and the connecting sleeve of the utility model.
[0017] Figure 3 It is a structural schematic diagram of the support rod of the utility model.
[0018] Figure 4 It is a cross-sectional view of the adjusting sleeve of the utility model.
[0019] Figure 5 It is a partial cross-sectional view of the combination of the adjusting sleeve and the supporting rod of the utility model.
[0020] Among them, in the figure: 1, support frame; 2, support rod; 21, guide groove; 211, scale line; 3, adjustment sleeve; 31, receiving groove; 4, connecting sleeve; 41, guide block; 5, rolling bearing; 6, abutment block; 61, boss; 7, gear ring. DETAILED DESCRIPTION
[0021] In order to more clearly illustrate the technical features of this solution, this solution is described below through specific implementation methods.
[0022] See also Figure 1-Figure 5A loading tooling for reducing the deformation of a gear ring comprises a support frame 1, a support rod 2 in an annular array penetrating through the side of the support frame 1, the support rod 2 being slidably connected to the support frame 1, an outer side of the support rod 2 being provided with an external thread, and also comprising an adjusting sleeve 3 sleeved on the outer side of the support rod 2, an inner side of the adjusting sleeve 3 being provided with an internal thread, the outer side of the adjusting sleeve 3 being a hexagon matched with a socket wrench, the adjusting sleeve 3 being able to be screwed and rotated by using a socket wrench, the adjusting sleeve 3 being rotatably arranged on one side of the support frame 1, one end of the support rod 2 being a free end, a gear ring 7 being placed on the other side of the support frame 1, and the other end of the support rod 2 being detachably abutted against the side of the gear ring 7.
[0023] A connecting sleeve 4 is fixedly provided on one side of the support frame 1 , the support rod 2 is arranged through the connecting sleeve 4 , a guide groove 21 is axially opened on the side of the support rod 2 , a guide block 41 is embedded in the connecting sleeve 4 , and the guide groove 21 is slidably arranged on the outside of the guide block 41 .
[0024] An accommodating groove 31 is provided on the inner side of the adjusting sleeve 3 , a rolling bearing 5 is embedded in the accommodating groove 31 , and the rolling bearing 5 is tightly sleeved on the outer side of the connecting sleeve 4 .
[0025] A scale line 211 is arranged in the guide groove 21 .
[0026] The other end of the support rod 2 is provided with an abutment block 6 , and the side of the abutment block 6 is provided with two bosses 61 abutting against the gear ring 7 .
[0027] The support rods 2 are provided in two layers along the axis direction of the gear ring 7 , and the support rods 2 are respectively in contact with the upper and lower sides of the gear ring 7 .
[0028] The support frame 1 is formed by welding channel steels.
[0029] The specific working process of this utility model:
[0030] When in use, place the heat-treated gear ring 7 inside the support frame 1, and use a socket wrench to screw the adjusting sleeve 3, so that the adjusting sleeve 3 rotates along the connecting sleeve 4. Under the rotation of the adjusting sleeve 3, the guide groove 21 of the support rod 2 slides along the guide block 41 in the connecting sleeve 4, so that the support rod 2 is extended, so that the two bosses 61 of the abutment block 6 on the support rod 2 abut against the side of the gear ring 7. When all the support rods 2 abut against the side of the gear ring 7, the extended length of the support rod 2 can be observed through the scale line 211.
[0031] By further screwing the adjusting sleeve 3, the scale lines 211 on all the support rods 2 are kept consistent, and the gear ring 7 is corrected to a circular state;
[0032] The tooling and the gear ring 7 are placed in a quenching device for quenching. The boss 61 on the support rod 2 abuts against the gear ring 7, thereby preventing the gear ring 7 from being deformed during the quenching process.
[0033] After quenching, the boss 61 is separated from the gear ring 7 by screwing the adjusting sleeve 3, and the gear ring 7 is separated from the tooling.
[0034] Technical features not described in the present invention can be achieved through or by adopting existing technologies, and will not be elaborated here. Of course, the above description is not a limitation of the present invention, and the present invention is not limited to the above examples. Changes, modifications, additions or substitutions made by ordinary technicians in this technical field within the essential scope of the present invention should also fall within the scope of protection of the present invention.
Claims
1. A loading tool capable of reducing deformation of a gear ring, characterized in that: The invention comprises a support frame (1), a support rod (2) in an annular array penetrating through the side of the support frame (1), the support rod (2) being slidably connected to the support frame (1), the outer side of the support rod (2) being provided with an external thread, and an adjustment sleeve (3) sleeved on the outer side of the support rod (2), the adjustment sleeve (3) being provided with an internal thread, the adjustment sleeve (3) being rotatably arranged on one side of the support frame (1), one end of the support rod (2) being a free end, a gear ring (7) being placed on the other side of the support frame (1), and the other end of the support rod (2) being detachably abutted against the side of the gear ring (7).
2. The loading tool capable of reducing gear ring deformation according to claim 1, characterized in that: A connecting sleeve (4) is fixedly provided on one side of the support frame (1), the supporting rod (2) is arranged through the connecting sleeve (4), a guide groove (21) is axially provided on the side of the supporting rod (2), a guide block (41) is embedded in the connecting sleeve (4), and the guide groove (21) is slidably provided on the outside of the guide block (41).
3. The loading tool capable of reducing gear ring deformation according to claim 2, characterized in that: The inner side of the adjustment sleeve (3) is provided with a receiving groove (31), a rolling bearing (5) is embedded in the receiving groove (31), and the rolling bearing (5) is fastened and sleeved on the outer side of the connecting sleeve (4).
4. The charging tool capable of reducing deformation of the gear ring (7) according to claim 3, characterized in that: A scale line (211) is provided in the guide groove (21).
5. The loading tool capable of reducing gear ring deformation according to claim 3, characterized in that: The other end of the support rod (2) is provided with an abutment block (6), and the side of the abutment block (6) is provided with two bosses (61) abutting against the gear ring (7).
6. The loading tool capable of reducing gear ring deformation according to claim 3, characterized in that: The support rods (2) are arranged in two layers along the axis direction of the gear ring (7), and each layer of the support rods (2) is respectively in upper and lower contact with the side of the gear ring (7).
7. The loading tool capable of reducing gear ring deformation according to claim 3, characterized in that: The support frame (1) is formed by splicing and welding channel steels.
