Dry wall nail hot-dip galvanizing device

By introducing motor-driven slide rods and lifting mechanisms into the dry-wall nail hot-dip galvanizing device, the uniform heating of dry-wall nails in the heating cylinder and the vortex formation of the galvanized tank are achieved, and the uneven galvanized layer and artificial The problem of inconvenience in fishing improves the quality of galvanizing and the convenience of use.

CN222139226UActive Publication Date: 2024-12-10HEBEI LONGYAO QINGLONGJIAN NAIL IND CO LTD

Patent Information

Application Number
CN202420074040.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-12
Publication Date
2024-12-10
Estimated Expiration
2034-01-12

AI Technical Summary

Technical Problem

The existing dry-wall nail hot-dip galvanizing device requires manual dry-wall nail pickup after galvanizing. The galvanized layer has uneven texture and is easily lost.

Method used

A dry-wall nail hot-dip galvanizing device including a galvanizing tank, a heating cylinder, a placement mechanism and a lifting mechanism is designed. The sliding rod and the filter plate are driven by the motor to rotate, so that the dry-wall nails are heated evenly in the heating cylinder, and are plated. The formation of vortex current in the zinc tank enhances the uniformity of the galvanized layer, and it will automatically rise after galvanizing without manual fishing.

Benefits of technology

It improves the uniformity and production quality of the dry-wall nail galvanized layer, reduces the difficulty of manual operation, avoids the risk of dry-wall nail falling into the galvanized tank, and is more convenient to use.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222139226U_ABST
    Figure CN222139226U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of hot-dip galvanizing, in particular to a dry wall nail hot-dip galvanizing device which comprises a galvanizing tank, a heating cylinder arranged on the upper side of the galvanizing tank, a motor fixedly installed at the upper end of the heating cylinder, supports fixedly installed on the two sides of the heating cylinder, a stand column fixedly installed on the galvanizing tank, and a lower rotating ring rotatably installed on the lower side of the stand column. An upper rotating ring is rotationally installed on the upper side of the stand column, the output end of the motor rotationally penetrates through the inner side of the heating cylinder and is fixedly connected with the upper rotating ring, and a sliding rod is fixedly installed between the upper rotating ring and the lower rotating ring. The placing mechanism and the lifting mechanism are combined, a hot galvanizing solution can form vortex around the dry wall nail through rotation, the hot galvanizing solution has certain fluidity relative to the dry wall nail, the flowing contact with the surface of the dry wall nail is increased, the texture of a zinc coating formed on the surface of the dry wall nail is more uniform, and the quality of the dry wall nail is improved. And the production quality of hot galvanizing is improved, manual fishing is not needed after galvanizing is completed, use is convenient, and practicability is high.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of hot-dip galvanizing, in particular to a hot-dip galvanizing device for dry wall nails. Background Art

[0002] Hot-dip galvanizing is to make the molten metal react with the iron matrix to produce an alloy layer, so that the matrix and the coating are combined. Hot-dip galvanizing is to first pickle the steel parts to remove the iron oxide on the surface of the steel parts. After pickling, they are cleaned in an ammonium chloride or zinc chloride aqueous solution or a mixed ammonium chloride and zinc chloride aqueous solution tank, and then sent to the hot-dip plating tank. Hot-dip galvanizing has the advantages of uniform coating, strong adhesion, and long service life.

[0003] Reference has been made to the utility model patent with the authorized patent number CN214881772U, which discloses a hot-dip galvanizing device for high-toughness and high-corrosion-resistant drywall screws, including a base, a galvanizing tank and a cleaning tank are fixedly connected to the upper side of the base, grooves are provided on both sides of the galvanizing tank, a hydraulic cylinder is fixedly connected to the bottom of the groove, a heating box is fixedly connected to the output end of the hydraulic cylinder, a plurality of heating pipes are arranged on one side of the inner wall of the heating box, a rotating shaft is fixedly connected to the upper side of the heating box, and a door body is rotatably connected to the peripheral side of the rotating shaft. Through the set plate body, the expansion and contraction of the plate body can make the drywall screws in the heating box automatically enter the galvanizing tank, thereby reducing the burden on the workers, and through the set stirring shaft, the stirring shaft can stir the drywall screws in the heating box, so that the drywall screws are heated more evenly, and the drywall screws are preheated more fully, thereby improving the quality of the drywall screw coating, the galvanized layer is flat and shiny, the stability is good, and the thickness of the galvanized layer is high.

[0004] The above patent has the following defects in practical application: after the drywall screws are hot-dip galvanized, they need to be manually fished out from the galvanizing pool, which is not convenient to use, and the drywall screws are small in size and easy to be lost in the galvanizing pool. In addition, the drywall screws are subjected to static galvanizing, which has the same galvanizing quality problem as the traditional galvanizing mode, such as uneven texture of the galvanized layer. Therefore, we propose a drywall screw hot-dip galvanizing device to solve the above defects. Utility Model Content

[0005] The utility model aims to solve the shortcomings of the prior art and proposes a dry wall nail hot dip galvanizing device.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] A hot-dip galvanizing device for drywall nails comprises a galvanizing tank, a heating cylinder is arranged on the upper side of the galvanizing tank, a motor is fixedly installed on the upper end of the heating cylinder, brackets are fixedly installed on both sides of the heating cylinder, a column is fixedly installed on the galvanizing tank, a lower swivel is rotatably installed on the lower side of the column, an upper swivel is rotatably installed on the upper side of the column, an output end of the motor is rotatably passed through the inner side of the heating cylinder and is fixedly connected to the upper swivel, a sliding rod is fixedly installed between the upper and lower swivels, a placing mechanism is sleeved on the sliding rod, and the placing mechanism comprises a sliding cylinder and an annular groove, the sliding cylinder is slidably installed on the column and a through hole matching the sliding rod is opened on the sliding cylinder, the sliding rod slides through the through hole, the annular groove is fixedly installed on the outer side of the sliding cylinder and a lifting mechanism is clamped on the side of the annular groove.

[0008] Preferably, the galvanizing tank contains a hot-dip galvanizing solution.

[0009] Preferably, a heating wire is provided inside the heating cylinder.

[0010] Preferably, the lifting mechanism includes an electric telescopic rod, a cross bar and a snap-in tooth, the electric telescopic rod is symmetrically distributed on both sides of the galvanized groove, the cross bar is fixedly installed on the upper end of the electric telescopic rod, the snap-in tooth is fixedly installed on the side end of the cross bar and the snap-in tooth is snap-engaged and slidably connected with the annular groove.

[0011] Preferably, a second sliding groove is provided on the inner side of the bracket, and a first sliding groove is provided on the side wall of the heating tube, and both the first sliding groove and the second sliding groove are in sliding contact with the cross bar.

[0012] Preferably, four sliding rods are provided and are evenly distributed in a circle outside the column.

[0013] Preferably, four suspension rods are evenly installed on the lower side of the sliding cylinder, an inner ring seat is fixedly installed on the lower end of the suspension rod, an outer ring seat is arranged on the outer side of the inner ring seat, a filter plate is fixedly connected between the inner ring seat and the outer ring seat, and the outer diameter of the outer ring seat is slightly smaller than the inner diameter of the galvanizing tank and the heating cylinder.

[0014] Preferably, the lower end of the heating cylinder is open.

[0015] The utility model discloses a device for hot-dip galvanizing drywall nails, wherein the drywall nails are placed on the filter plate by means of a placement mechanism, and the motor is started to drive the upper rotating ring to rotate, and the upper rotating ring is in a rotational relationship with the column, and the upper rotating ring drives the sliding rod which is in a fixed connection relationship with the upper rotating ring to rotate synchronously, and the sliding rod drives the lower rotating ring fixed at the bottom of the sliding rod to rotate, and the lower rotating ring and the column are also in a rotational connection relationship, so there is no movement interference to the column, and the sliding rod drives the sliding cylinder through which the middle part thereof slides to rotate when rotating, and the sliding cylinder and the column are in a sliding connection relationship here, so the sliding cylinder can maintain relative rotation while being in a sliding relationship with the column under the drive of the motor, and the filter plate can be driven to rise into the heating cylinder for heating through the lifting mechanism, and after the heating is completed, the lifting mechanism is started to drive the filter plate to descend into the galvanizing tank until The galvanizing work is carried out when immersed in the hot-dip galvanizing solution. During this process, the motor is turned on, driving the sliding cylinder to rotate in the heating cylinder, and then driving the filter plate to rotate through the sliding cylinder, so that the drywall nails placed on the filter plate are heated more evenly, improving the quality of subsequent hot-dip galvanizing of the drywall nails. When the filter plate is driven to rotate in the galvanizing tank, eddy currents are formed around the filter plate and the drywall nails placed on the filter plate through rotation. The hot-dip galvanizing solution has a certain fluidity relative to the drywall nails, which increases the flow contact with the surface of the drywall nails, making the galvanized layer formed on the surface of the drywall nails more uniform, further enhancing the production quality of hot-dip galvanizing of the drywall nails. After galvanizing is completed, the motor stops rotating, and the lifting mechanism raises the filter plate to the top of the galvanizing tank. There is no need to manually pick it up, and the drywall nails will not fall into the galvanizing tank. It is easy to use and highly practical.

[0016] The utility model has a reasonable design. Through the combination of the placement mechanism and the lifting mechanism, the dry wall nails are heated more evenly in the heating cylinder, which is convenient for improving the subsequent galvanizing quality. During the galvanizing, the hot-dip galvanizing solution forms an eddy current around the dry wall nails through rotation. The hot-dip galvanizing solution has a certain fluidity relative to the dry wall nails, which increases the flow contact with the surface of the dry wall nails, makes the galvanized layer formed on the surface of the dry wall nails more uniform, and further enhances the production quality of the hot-dip galvanizing of the dry wall nails. After the galvanizing is completed, there is no need to manually pick up the dry wall nails, and the dry wall nails will not fall into the galvanizing tank. The utility model is easy to use and has high practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 A three-dimensional schematic diagram of a dry wall screw hot dip galvanizing device proposed in the utility model Figure 1 ;

[0018] Figure 2 A three-dimensional schematic diagram of a dry wall screw hot dip galvanizing device proposed in the utility model Figure 2 ;

[0019] Figure 3 This is a schematic diagram of the internal structure of a drywall nail hot-dip galvanizing device proposed by the utility model;

[0020] Figure 4 for Figure 3 Enlarged schematic diagram of part A in the middle.

[0021] In the figure: 1. galvanizing tank; 2. heating cylinder; 3. motor; 4. column; 5. bracket; 6. first slide slot; 7. second slide slot; 8. electric telescopic rod; 9. cross bar; 10. lower swivel; 11. slide bar; 12. upper swivel; 13. sliding cylinder; 14. through hole; 15. ring groove; 16. snap-on teeth; 17. suspension rod; 18. inner ring seat; 19. outer ring seat; 20. filter plate. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0023] Reference Figure 1-4 A hot-dip galvanizing device for drywall nails comprises a galvanizing tank 1, the galvanizing tank 1 contains hot-dip galvanizing solution, a heating cylinder 2 is arranged on the upper side of the galvanizing tank 1, a motor 3 is fixedly installed on the upper end of the heating cylinder 2, brackets 5 are fixedly installed on both sides of the heating cylinder 2, a column 4 is fixedly installed on the galvanizing tank 1, a lower rotating ring 10 is rotatably installed on the lower side of the column 4, an upper rotating ring 12 is rotatably installed on the upper side of the column 4, the output end of the motor 3 rotates through the inner side of the heating cylinder 2 and is fixedly connected to the upper rotating ring 12, a sliding rod 11 is fixedly installed between the upper rotating ring 12 and the lower rotating ring 10, the lower end of the heating cylinder 2 is open, and a placing mechanism is sleeved on the sliding rod 11. The positioning mechanism includes a sliding cylinder 13 and an annular groove 15. The sliding cylinder 13 is slidably installed on the column 4 and a through hole 14 matching the sliding rod 11 is opened on the sliding cylinder 13. The sliding rod 11 slides through the through hole 14. Four suspension rods 17 are evenly installed on the lower side of the sliding cylinder 13. An inner ring seat 18 is fixedly installed at the lower end of the suspension rod 17. An outer ring seat 19 is arranged on the outer side of the inner ring seat 18. A filter plate 20 is fixedly connected between the inner ring seat 18 and the outer ring seat 19. The outer diameter of the outer ring seat 19 is slightly smaller than the inner diameter of the galvanizing tank 1 and the heating cylinder 2. The annular groove 15 is fixedly installed on the outer side of the sliding cylinder 13 and a lifting mechanism is clamped on the side of the annular groove 15.

[0024] Through the above structure, the starting motor 3 can drive the upper swivel 12 to rotate. The upper swivel 12 and the column 4 are in a rotational relationship. The column 4 is fixedly installed on the galvanizing tank 1. Therefore, when the upper swivel 12 rotates, the column 4 will not rotate. The upper swivel 12 drives the sliding rod 11 which is in a fixed connection with it to rotate synchronously. The sliding rod 11 drives the lower swivel 10 fixed at the bottom of the sliding rod 11 to rotate. The lower swivel 10 and the column 4 are also in a rotational connection relationship. When the sliding rod 11 rotates, it will drive the sliding cylinder 13 through which its middle part slides to rotate. Here, the sliding cylinder 13 and the column 4 are in a sliding connection relationship. Then, the sliding cylinder 13 can maintain relative rotation while having a sliding relationship with the column 4 driven by the motor 3.

[0025] In this embodiment, a heating wire is arranged inside the heating tube 2 .

[0026] Through the above structure, the heating tube 2 heats the drywall screws by increasing the internal temperature through the electric heating wire. The heating of the electric heating wire has the advantages of precise temperature control and uniform heating, which ensures uniform heating of the drywall screws.

[0027] In this embodiment, the lifting mechanism includes an electric telescopic rod 8, a cross bar 9 and a snap-in tooth 16. The electric telescopic rod 8 is symmetrically distributed on both sides of the galvanizing tank 1. The cross bar 9 is fixedly installed on the upper end of the electric telescopic rod 8. The snap-in tooth 16 is fixedly installed on the side end of the cross bar 9 and the snap-in tooth 16 is snap-engaged and slid with the annular groove 15. A second slide groove 7 is opened on the inner side of the bracket 5, and a first slide groove 6 is opened on the side wall of the heating cylinder 2. The first slide groove 6 and the second slide groove 7 are both in sliding contact with the cross bar 9.

[0028] Through the above structure, when the electric telescopic rod 8 is started to rise, it drives the cross bar 9, and the cross bar 9 drives the engaging teeth 16, so that the engaging teeth 16 drive the annular groove 15 to move upward, and the sliding cylinder 13 and the filter plate 20 installed below rise synchronously. During this process, if the motor 3 is started to drive the sliding cylinder 13 to rotate, the annular groove 15 is driven to rotate by the sliding cylinder 13. Due to the engaging and sliding relationship between the engaging teeth 16 and the annular groove 15, when the engaging teeth 16 lift or lower the annular groove 15, its rotation does not interfere with its rise or fall.

[0029] In this embodiment, four slide bars 11 are provided and the slide bars 11 are evenly distributed on the outer side of the column 4 .

[0030] Through the above structure, the outer side of the slide rod 11 column 4 is evenly distributed in a circular pattern, which strengthens the overall connection strength between the upper swivel 12, the slide rod 11 and the lower swivel 10, that is, improves the stable guiding effect of the slide rod 11 on the sliding cylinder 13.

[0031] In the utility model, when in use, the dry wall nails are placed on the filter plate 20, the motor 3 and the electric telescopic rod 8 are started synchronously, and the electric heating wire in the heating cylinder 2 is started to heat the heating cylinder 2 to a suitable temperature. The electric telescopic rod 8 is started to drive the sliding cylinder 13 and the filter plate 20 installed on the lower side thereof to rise to the inner side of the heating cylinder 2. At this time, under the rotation of the motor 3, the filter plate 20 and the dry wall nails placed thereon are driven to rotate inside the heating cylinder 2, so that the dry wall nails are heated more evenly. After the heating is completed, the electric telescopic rod 8 is started to drive the filter plate 20 and the dry wall nails placed thereon to descend and be immersed in the hot-dip galvanizing solution. The filter plate 20 is rotated in the hot-dip galvanizing solution, and the hot-dip galvanizing solution forms an eddy current around the drywall nails through rotation. The hot-dip galvanizing solution has a certain fluidity relative to the drywall nails, which increases the flow contact with the surface of the drywall nails, making the galvanized layer formed on the surface of the drywall nails more uniform, further enhancing the production quality of hot-dip galvanizing of the drywall nails. After the galvanizing is completed, the motor 3 stops rotating, and the electric telescopic rod 8 drives the filter plate 20 to rise above the galvanizing tank 1, without manual scooping, and the drywall nails will not fall into the galvanizing tank 1, which is easy to use and highly practical.

[0032] The above shows and describes the basic principles and main features of the utility model and the advantages of the utility model. For those skilled in the art, it is obvious that the utility model is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic features of the utility model. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the utility model is defined by the attached claims rather than the above description, and it is intended to include all changes within the meaning and scope of the equivalent elements of the claims. Any figure mark in the claims should not be regarded as limiting the claims involved.

[0033] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A drywall nail hot dip galvanizing device, characterized in that: The invention comprises a galvanizing tank (1), wherein a heating cylinder (2) is arranged on the upper side of the galvanizing tank (1), a motor (3) is fixedly mounted on the upper end of the heating cylinder (2), brackets (5) are fixedly mounted on both sides of the heating cylinder (2), a column (4) is fixedly mounted on the galvanizing tank (1), a lower rotating ring (10) is rotatably mounted on the lower side of the column (4), an upper rotating ring (12) is rotatably mounted on the upper side of the column (4), an output end of the motor (3) is rotatably passed through the inner side of the heating cylinder (2) and is fixedly connected to the upper rotating ring (12), and the upper rotating ring (10) is fixedly mounted on the upper side of the column (4). A sliding rod (11) is fixedly installed between the upper and lower rotating rings (2) and the lower rotating ring (10), and a placing mechanism is sleeved on the sliding rod (11), and the placing mechanism includes a sliding cylinder (13) and an annular groove (15). The sliding cylinder (13) is slidably installed on the column (4) and a through hole (14) matching the sliding rod (11) is opened on the sliding cylinder (13), and the sliding rod (11) slides through the through hole (14), and the annular groove (15) is fixedly installed on the outer side of the sliding cylinder (13) and a lifting mechanism is clamped on the side of the annular groove (15).

2. A drywall nail hot dip galvanizing device according to claim 1, characterized in that: The galvanizing tank (1) contains hot-dip galvanizing solution.

3. The drywall nail hot dip galvanizing device according to claim 1, characterized in that: An electric heating wire is arranged inside the heating cylinder (2).

4. The drywall nail hot dip galvanizing device according to claim 1, characterized in that: The lifting mechanism comprises an electric telescopic rod (8), a cross bar (9) and a clamping tooth (16); the electric telescopic rod (8) is symmetrically distributed on both sides of the galvanizing tank (1); the cross bar (9) is fixedly mounted on the upper end of the electric telescopic rod (8); the clamping tooth (16) is fixedly mounted on the side end of the cross bar (9); and the clamping tooth (16) is clamped and slidably engaged with the annular groove (15).

5. The drywall nail hot dip galvanizing device according to claim 1, characterized in that: A second slide groove (7) is provided on the inner side of the bracket (5), and a first slide groove (6) is provided on the side wall of the heating tube (2). Both the first slide groove (6) and the second slide groove (7) are in sliding contact with the cross bar (9).

6. The drywall nail hot dip galvanizing device according to claim 1, characterized in that: Four sliding rods (11) are provided and the sliding rods (11) are evenly distributed on the outer side of the column (4).

7. The drywall nail hot dip galvanizing device according to claim 1, characterized in that: Four suspension rods (17) are evenly installed on the lower side of the sliding cylinder (13), an inner ring seat (18) is fixedly installed on the lower end of the suspension rod (17), an outer ring seat (19) is arranged outside the inner ring seat (18), a filter plate (20) is fixedly connected between the inner ring seat (18) and the outer ring seat (19), and the outer diameter of the outer ring seat (19) is slightly smaller than the inner diameter of the galvanizing tank (1) and the heating cylinder (2).

8. The drywall nail hot dip galvanizing device according to claim 1, characterized in that: The lower end of the heating cylinder (2) is open.

Citation Information

Patent Citations

  • High-toughness and high-corrosion-resistance dry wall nail hot-dip galvanizing device

    CN214881772U

Cited By

  • A hot-dip galvanizing device for processing automotive bolts

    CN119776754A