Cloth boiling device
By using a stirring mechanism and heating mechanism in the cooking cloth device, the problem of uneven treatment caused by the fabric floating on the water surface is solved, ensuring the uniformity and efficiency of the cooking cloth process and preventing high-temperature damage.
Patent Information
- Application Number
- CN202420762076.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-12
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-04-12
AI Technical Summary
During the cooking process, due to the buoyancy, the fabric floats on the water surface, and the part of the floating surface cannot contact the oil degreasing agent dissolved in the water, resulting in uneven treatment.
A cooking cloth device is designed, including a heating mechanism and a stirring mechanism. The stirring mechanism is driven to rotate the stirring tray by a power source, and the stirring tray is kept at a distance of 1-2cm from the side wall of the container. The stirring tray is provided with a plurality of through holes that penetrate up and down. The power source is connected to the stirring disc through a connecting rod, the water level probe is used to detect the liquid level, and the pressure sensitive sensor and control panel are used to adjust the heating temperature and time to ensure that the fabric is heated evenly and prevent it from floating out of the water.
The fabric is constantly flipped in the liquid through agitation force, avoiding floating on the water surface, ensuring uniform heating and treatment effects, preventing high-temperature damage, and achieving uniformity and efficiency of the cooking process.
Smart Images

Figure CN222139528U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of textile production equipment, in particular to a cloth boiling device. Background Art
[0002] Boiling cloth to remove oil is a must in the pre-dyeing process. In order to ensure the dyeing performance of the fiber and prevent the appearance of color flowers, color lakes and silicone oil spots, a degreasing agent needs to be added to pre-treat the fabric before dyeing to remove the oil and oil stains on the cloth surface.
[0003] The Chinese patent with the announcement number CN208776973U discloses a dyeing device of the one-bath method of dyeing and washing cloth, including a frame and a dye vat, the dye vat is fixedly welded to the top of the frame, a No. 3 motor is fixedly arranged at the bottom of the dye vat, one end of the No. 3 motor is fixedly connected to a paddle, and the paddle is located at the bottom of the inner cavity of the dye vat. The paddle is driven to rotate by the No. 3 motor, and the dye is stirred by the paddle.
[0004] When the mechanism of the above patent is used to boil cloth, there is the following problem: the cloth floats on the water surface under the action of buoyancy, and the part of the cloth floating on the water surface cannot contact the reagent (degreasing agent) dissolved in the water, which will cause uneven treatment. Utility Model Content
[0005] Therefore, it is necessary to provide a cloth boiling device to solve the problem that the cloth floats on the water surface under the action of buoyancy, and the part of the cloth floating on the water surface cannot contact the reagent (degreasing agent) dissolved in the water, which will cause uneven treatment.
[0006] To achieve the above-mentioned purpose, the present application provides a cloth boiling device, comprising:
[0007] A container having a cavity;
[0008] a heating mechanism for heating the container; and
[0009] The stirring mechanism includes a power source and a stirring disk. The power source is located outside the cavity. The power source is connected to the stirring disk in a transmission manner and is used to drive the stirring disk to rotate. The stirring disk is located in the cavity and is used to stir and press down the cloth in the cavity to prevent the cloth from floating to the surface.
[0010] Furthermore, the cross-sections of the cavity and the stirring plate are circular, and the distance between the stirring plate and the side wall of the cavity is 1-2 cm.
[0011] Furthermore, the stirring plate is provided with a plurality of through holes penetrating from top to bottom.
[0012] Furthermore, the diameter of the through hole is greater than 1 cm.
[0013] Furthermore, the stirring mechanism also includes a connecting rod, through which the power source is transmission-connected to the stirring disk, and the connecting rod extends into the cavity, wherein the connecting rod and the stirring disk are detachably connected.
[0014] Furthermore, it also includes a water level probe, which is used to detect the liquid level in the container.
[0015] Furthermore, the water level probe is arranged on the lower surface of the stirring plate.
[0016] Furthermore, the stirring mechanism also includes a connecting rod, through which the power source is connected to the stirring disk, the water level probe is arranged at the center of the lower surface of the stirring disk, and the wires of the water level probe are buried inside the stirring disk and the connecting rod and are connected to the controller inside the power source.
[0017] Furthermore, it also includes a pressure-sensitive sensor and a control panel. The position of the heating mechanism supporting the container is provided with a pressure-sensitive sensor. The heating mechanism, the pressure-sensitive sensor and the power source are respectively connected to the control panel. The control panel is used to adjust the heating temperature and heating time of the heating mechanism.
[0018] Furthermore, it also includes a liftable bracket, which is arranged on one side of the heating mechanism, and is connected to the power source for adjusting the height of the power source. The top of the cavity is open, and the power source is located above the cavity.
[0019] Different from the prior art, the above technical solution has the following beneficial effects: the heating mechanism can heat the container, and the stirring mechanism ensures that the cloth is evenly heated during the cooking process, preventing the cloth from being damaged under long-term high temperature. The power source drives the stirring disk to rotate, and the stirring disk can generate stirring force when rotating, so that the cloth is constantly turned over and moved up and down in the liquid. In particular, the stirring disk is large in size and can block the cloth below, thereby preventing the cloth from floating on the water surface. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 Schematic diagram of the structure of the cloth boiling device in this embodiment;
[0021] Figure 2 Schematic diagram of the distance between the stirring disk and the side wall of the cavity in this embodiment;
[0022] Figure 3 Schematic diagram of the structure of the water level probe in this embodiment;
[0023] Figure 4 This is a schematic diagram of the structure of the liftable bracket and the pressure-sensitive sensor in this embodiment;
[0024] Figure 5 for Figure 4 A magnified schematic diagram of area A in the middle.
[0025] Description of reference numerals:
[0026] 1. Heating mechanism;
[0027] 2. Stirring mechanism;
[0028] 21. Power source; 22. Connecting rod; 23. Stirring disc; 24. Blade; 25. Through hole;
[0029] 3. Water level probe;
[0030] 4. Pressure sensitive sensor;
[0031] 5. Liftable bracket;
[0032] 51. base; 52. sleeve; 53. movable rod; 54. threaded hole;
[0033] 55. Stud; 56. Support rod;
[0034] 6. Control panel;
[0035] 7. Container;
[0036] 71. Cavity. DETAILED DESCRIPTION
[0037] In order to explain in detail the possible application scenarios, technical principles, specific schemes that can be implemented, and the purposes and effects that can be achieved, the following is a detailed description of the specific embodiments listed in conjunction with the accompanying drawings. The embodiments described herein are only used to more clearly illustrate the technical solutions of the present application, and are therefore only used as examples, and cannot be used to limit the scope of protection of the present application.
[0038] Reference to "embodiment" herein means that the specific features, structures or characteristics described in conjunction with the embodiment may be included in at least one embodiment of the present application. The term "embodiment" appearing in various places in the specification does not necessarily refer to the same embodiment, nor does it particularly limit its independence or association with other embodiments. In principle, in the present application, as long as there is no technical contradiction or conflict, the various technical features mentioned in the embodiments can be combined in any way to form a corresponding implementable technical solution.
[0039] Unless otherwise defined, the technical terms used in this document have the same meanings as those generally understood by those skilled in the art to which this application belongs; the use of relevant terms in this document is only for describing specific embodiments and is not intended to limit this application.
[0040] In the description of this application, the term "and / or" is an expression used to describe the logical relationship between objects, indicating that three relationships may exist, for example, A and / or B, which means: A exists, B exists, and A and B exist at the same time. In addition, the character " / " in this article generally indicates that the objects before and after are in an "or" logical relationship.
[0041] In the present application, terms such as “first” and “second” are merely used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship of quantity, priority or sequence between these entities or operations.
[0042] Without further limitations, in this application, the words "include", "comprises", "has" or other similar expressions used in the sentences are intended to cover non-exclusive inclusion. These expressions do not exclude the presence of additional elements in the process, method or product including the elements, so that the process, method or product including a series of elements may include not only those limited elements, but also other elements not explicitly listed, or also include elements inherent to such process, method or product.
[0043] Similar to the understanding in the Examination Guidelines, in this application, expressions such as "greater than", "less than", "exceed" and the like are understood to exclude the number itself; expressions such as "above", "below", "within" and the like are understood to include the number itself. In addition, in the description of the embodiments of this application, "multiple" means more than two (including two), and similar expressions related to "multiple" are also understood in this way, such as "multiple groups", "multiple times", etc., unless otherwise clearly and specifically limited.
[0044] In the description of the embodiments of the present application, space-related expressions used, such as "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "vertical", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicate the orientation or position relationship based on the orientation or position relationship shown in the specific embodiments or drawings, and are only for the convenience of describing the specific embodiments of the present application or facilitating the reader's understanding, and do not indicate or imply that the referred device or component must have a specific position, a specific orientation, or be constructed or operated in a specific orientation, and therefore cannot be understood as a limitation on the embodiments of the present application.
[0045] Unless otherwise expressly specified or limited, in the description of the embodiments of the present application, the terms such as "install", "connect", "connect", "fix", "set", etc. used should be understood in a broad sense. For example, the "connection" can be a fixed connection, a detachable connection, or an integrated setting; it can be a mechanical connection, an electrical connection, or a communication connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. For technicians in the technical field to which the present application belongs, the specific meanings of the above terms in the embodiments of the present application can be understood according to the specific circumstances.
[0046] See also Figures 1 to 5 This embodiment provides a cloth boiling device, comprising:
[0047] A container 7, wherein the container 7 is provided with a cavity 71;
[0048] A heating mechanism 1, the heating mechanism 1 is used to heat the container 7; and
[0049] The stirring mechanism 2 includes a power source 21 and a stirring disk 23. The power source 21 is located above the cavity 71. The power source 21 is transmission-connected to the stirring disk 23 for driving the stirring disk 23 to rotate. The stirring disk 23 is located in the cavity 71 for stirring and pressing down the cloth in the cavity 71 to prevent the cloth from floating to the water surface.
[0050] The shape and size of the container 7 can be customized according to actual needs, and is usually designed to be cylindrical or rectangular for easy operation and observation. The material of the container 7 needs to have good thermal conductivity and corrosion resistance, such as stainless steel or high temperature resistant plastic.
[0051] The function of the heating mechanism 1 is to heat the liquid (degreasing agent) and the cloth in the container 7 to reach the temperature required for boiling the cloth. The specific form of the heating mechanism 1 can be an electric heating tube, a gas heater or other types of heaters, and its power and heating method can be selected and adjusted according to the requirements of boiling the cloth.
[0052] The function of the stirring mechanism 2 is to ensure that the cloth is evenly heated during the cooking process and to prevent the cloth from being damaged under long-term high temperature. The power source 21 is the power source of the stirring mechanism 2, usually in the form of a motor. The stirring disk 23 is designed to have a plurality of blades 24 or a structure of a special shape, which can generate a stirring force when rotating, so that the cloth is constantly turned over and moved up and down in the liquid. When the stirring disk 23 is immersed below the water level inside the container 7, the power source 21 is started to drive the stirring disk to rotate. In particular, the stirring disk 23 is large in size and can block the cloth below, thereby preventing the cloth from floating on the water surface.
[0053] See also Figure 1In this embodiment, the cross-section of the cavity 71 and the stirring disk 23 is circular, and the distance between the stirring disk 23 and the side wall of the cavity 71 (such as Figure 2 The cross section of the cavity 71 formed inside the container 7 and the stirring disk 23 are both designed as a circular structure. This design can optimize the use of space, make the stirring disk 23 more smooth when rotating, and can also adapt to the situation that most cloths are curled or folded and then placed in the container 7. A gap of 1-2 cm is maintained between the stirring disk 23 and the side wall of the container 7, which can not only ensure the smooth operation of the stirring disk 23, but also prevent the cloth from being too close to the side wall of the cavity 71 and being clamped during the stirring process. The spacing between the stirring disk 23 and the side wall of the cavity 71 is specified to avoid mechanical interference during operation and ensure that the cloth will not be retained at the spacing during the stirring process, affecting the cloth boiling effect. In some embodiments, the spacing between the stirring disk 23 and the side wall of the cavity 71 can be set to be more than 2 cm and less than 5 cm (such as 2.5 cm, 3 cm, 3.5 cm, 4 cm, etc.). Too small a spacing may affect the rotation of the stirring disk 23, and too large a spacing may leak the cloth. Therefore, a spacing of 1-2 cm is more reasonable.
[0054] See also Figure 1 In this embodiment, the stirring disk 23 is provided with a plurality of through holes 25 that penetrate from top to bottom. These through holes 25 are distributed on the stirring disk 23 to allow the liquid to pass through during the stirring process. There is also enough liquid flow under the direct action area of the stirring disk 23 to enhance the circulation speed and mixing uniformity of the liquid inside the container 7. At the same time, the fabric is pressed down by the stirring disk 23 and can contact more liquid through these through holes 25, accelerating the exchange and reaction process between the fabric and the solution.
[0055] See also Figure 1 In this embodiment, the aperture of the through hole 25 is greater than 1 cm, which can greatly promote the flow and exchange of liquid without affecting the overall structural strength of the stirring plate 23.
[0056] See also Figure 1 and Figure 2 In the present embodiment, the stirring mechanism 2 further comprises a connecting rod 22, through which the power source 21 is transmission-connected to the stirring disk 23, and the connecting rod 22 extends into the cavity 71, wherein the connecting rod 22 and the stirring disk 23 are detachably connected. The power source 21 and the connecting rod 22 may be directly connected or indirectly connected (through a coupling, a keyway, etc.). After the power source 21 is started, the rotational kinetic energy is transmitted to the stirring disk 23 through the connecting rod 22, so that the stirring disk 23 rotates in the cavity 71. The detachable connection between the connecting rod 22 and the stirring disk 23 may be a threaded connection, a snap-on connection, or the like. The feature of the detachable connection between the connecting rod 22 and the stirring disk 23 facilitates assembly, maintenance, and replacement, and is also adapted to cavities 71 of different sizes, making it easy to replace the container 7.
[0057] See also Figure 2 In this embodiment, the top of the cavity 71 is open, the connecting rod 22 is vertically arranged, the stirring plate 23 is horizontally arranged, and the connecting rod 22 is connected to the center of the upper surface of the stirring plate 23.
[0058] See also Figure 3 In this embodiment, the cloth boiling device further includes a water level probe 3 , which is used to detect the liquid level in the container 7 .
[0059] See also Figure 3 In this embodiment, the water level probe 3 is arranged on the lower surface of the stirring disk 23. Since the stirring disk 23 rotates in the cavity 71, its lower surface is a certain distance from the bottom of the container 7. Therefore, by arranging the water level probe 3 here, it can be ensured that the probe measures the actual working liquid level of the liquid. Preferably, the water level probe 3 is arranged at the center of the lower surface of the stirring disk 23. The center position is relatively stable and is less affected by the rotation of the stirring disk 23. It can better reflect the actual situation of the liquid in the middle of the cavity 71 - the water level in the center is low during stirring, and the water level on both sides is high.
[0060] In some embodiments, the water level probe 3 is disposed on the side wall of the cavity 71 , and the liquid level detected in this manner has a slight error compared to the liquid level detected at the center position as described above.
[0061] See also Figure 3 In the present embodiment, the water level probe 3 is arranged at the center of the lower surface of the stirring disk 23. The wires of the water level probe 3 are buried inside the stirring disk 23 and the connecting rod 22 and are connected to the controller inside the power source 21 to realize a design without exposed wiring and to prevent the wires from being entangled on the rotating connecting rod 22.
[0062] In this embodiment, the water level probe 3 sends the detected liquid level information to the controller inside the power source 21, and the controller controls the power source 21 to turn on or off according to the liquid level information. When the stirring mechanism 2 stirs too fast, the central water level is low, and the water level probe 3 detects that the central water level reaches below the preset value. After receiving the liquid level information sent by the water level probe 3, the controller controls the power source 21 to stop stirring. After the water level probe 3 detects that the liquid level has recovered, the controller controls the power source 21 to continue stirring, which plays the role of intermittent stirring.
[0063] See also Figure 4In this embodiment, the cloth-boiling device further includes a pressure-sensitive sensor 4 and a control panel 6. The pressure-sensitive sensor 4 is provided at the position of the heating mechanism 1 supporting the container 7. The heating mechanism 1, the pressure-sensitive sensor 4, and the power source 21 are respectively connected to the control panel 6. The control panel 6 is used to adjust the heating temperature and heating time of the heating mechanism 1. When the container 7 is placed on the heating mechanism 1, a certain pressure will be applied to the pressure-sensitive sensor 4. The pressure-sensitive sensor 4 converts the pressure signal it feels into an electrical signal and sends it to the control panel 6. After receiving the signal from the pressure-sensitive sensor 4, the control panel 6 confirms that the container 7 has been correctly placed and starts the cloth-boiling program or performs some parameter setting operations. After the container 7 is lifted, the pressure-sensitive sensor 4 sends the information that the container 7 is not correctly placed to the control panel 6, and the control panel 6 will immediately cut off the power to play a protective role. In addition, the control panel 6 can also adjust the heating temperature and heating time of the heating mechanism 1 according to the preset parameters to ensure that the cloth-boiling process is carried out under precise temperature control conditions.
[0064] See also Figure 4 In this embodiment, there are four pressure-sensitive sensors 4, and the four pressure-sensitive sensors 4 are evenly distributed on the heating device.
[0065] See also Figure 4 In this embodiment, the cloth-cooking device further includes a liftable bracket 5, which is disposed on one side of the heating mechanism 1. The liftable bracket 5 is connected to the power source 21 and is used to adjust the height of the power source 21, especially to make precise adjustments in the vertical direction. The top of the cavity 71 is open, and the power source 21 is located above the cavity 71. The lifting of the liftable bracket 5 can be achieved by means of an oil cylinder, an air cylinder, an electric cylinder, a threaded screw, etc. By adjusting the height of the power source 21 through the liftable bracket 5, the needs of various cloth-cooking scenes can be met, thereby optimizing the stirring effect and ensuring the uniformity of cloth scouring.
[0066] See also Figure 5 In this embodiment, the liftable bracket 5 includes a base 51, a lifting mechanism and a support rod 56. The base 51 and the heating mechanism 1 are arranged on the bearing surface together. A lifting mechanism is arranged on the base 51. The support rod 56 is horizontal, one end of which is connected to the lifting mechanism, and the other end is connected to the power source 21. The support rod 56 rises and falls with the lifting of the lifting mechanism. The lifting mechanism includes a sleeve 52 standing on the base 51 and a movable rod 53 slidably connected in the sleeve 52, and the movable rod 53 can be lifted and lowered along the sleeve 52. The sleeve 52 is provided with a threaded hole 54 connected inside and outside, and the stud 55 is screwed into the threaded hole 54 to resist the movable rod 53, which serves to limit the movable rod 53 and keep the movable rod 53 at a fixed height. The stud 55 is unscrewed from the threaded hole 54, and the movable rod 53 is not restricted, and it can be adjusted to a preset height, and the support rod 56 and the power source 21 connected to the movable rod 53 are also adjusted accordingly. Among them, a knob can be set on the stud 55 for easy operation.
[0067] In this embodiment, the heating mechanism 1 can heat at a constant temperature and at a fixed time, and automatically cut off the power after reaching the set time, so as to ensure the quality of the fabric.
[0068] It should be noted that although the above embodiments have been described in this article, this does not limit the scope of patent protection of the utility model. Therefore, based on the innovative concept of the utility model, changes and modifications to the embodiments described in this article, or equivalent structural or equivalent process changes made using the contents of the utility model specification and drawings, directly or indirectly applying the above technical solutions to other related technical fields are all included in the scope of protection of the utility model patent.
Claims
1. A cloth boiling device, It is characterized in that include: A container having a cavity; A heating mechanism, the heating mechanism is used to heat the container; as well as The stirring mechanism includes a power source and a stirring disk. The power source is located outside the cavity. The power source is connected to the stirring disk in a transmission manner and is used to drive the stirring disk to rotate. The stirring disk is located in the cavity and is used to stir and press down the cloth in the cavity to prevent the cloth from floating to the surface.
2. The cloth boiling device according to claim 1, It is characterized in that The cross-sections of the cavity and the stirring plate are circular, and the distance between the stirring plate and the side wall of the cavity is 1-2 cm.
3. The cloth boiling device according to claim 1, It is characterized in that The stirring plate is provided with a plurality of through holes which penetrate vertically.
4. The cloth boiling device according to claim 3, It is characterized in that The aperture of the through hole is greater than 1 cm.
5. The cloth boiling device according to claim 1, It is characterized in that The stirring mechanism further comprises a connecting rod, through which the power source is drivingly connected to the stirring disk, and the connecting rod extends into the cavity, wherein the connecting rod is detachably connected to the stirring disk.
6. The cloth boiling device according to claim 1, It is characterized in that It also includes a water level probe, which is used to detect the liquid level in the container.
7. The cloth boiling device according to claim 6, It is characterized in that The water level probe is arranged on the lower surface of the stirring plate.
8. The cloth boiling device according to claim 7, It is characterized in that The stirring mechanism also includes a connecting rod, through which the power source is connected to the stirring disk in a transmission manner. The water level probe is arranged at the center of the lower surface of the stirring disk. The wires of the water level probe are buried inside the stirring disk and the connecting rod and are connected to a controller inside the power source.
9. The cloth boiling device according to claim 1, It is characterized in that It also includes a pressure-sensitive sensor and a control panel. The position of the heating mechanism supporting the container is provided with a pressure-sensitive sensor. The heating mechanism, the pressure-sensitive sensor and the power source are respectively connected to the control panel. The control panel is used to adjust the heating temperature and heating time of the heating mechanism.
10. The cloth boiling device according to claim 1, It is characterized in that It also includes a liftable bracket, which is arranged on one side of the heating mechanism and is connected to the power source for adjusting the height of the power source. The top of the cavity is open, and the power source is located above the cavity.
