Automatic opening and closing sludge grabbing device for sludge in steel slag sedimentation tank

By designing an automatic opening and closing sludge grabbing device, the combined structure of pulley set and opening and closing latch is used to realize automatic grabbing and processing of sludge in the steel slag sedimentation tank, solving the problems of high equipment damage frequency, high operational risk and environmental pollution in the prior art. It achieves efficient, safe and environmentally friendly sludge treatment effect.

CN222140167UInactive Publication Date: 2024-12-10HANDAN IRON & STEEL GROUP CO LTD +1
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Patent Information

Application Number
CN202420598056.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-26
Publication Date
2024-12-10
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The prior art has problems in the sludge treatment of steel slag sedimentation tanks with high equipment damage frequency, high operating risk and serious environmental pollution. In particular, mud suction pumps and excavators are difficult to meet safety and environmental protection requirements when dealing with large areas of sludge.

Method used

An automatic opening and closing mud grab device is designed, including a U-shaped suspension ring, upper beam, double sliding rod, pulley set, strut rod, lower beam, fixed lock, opening and closing latch and fan-shaped mud bucket, through pulley set and opening and closing latch The combined structure realizes the automatic opening and closing of the grab bucket, and realizes the grab, lifting and release of sludge.

Benefits of technology

The device realizes the automated treatment of sedimentation tank silt, reduces the labor intensity and work risks of operators, improves treatment efficiency and environmental protection effects, avoids the demand for drying sites and equipment, and reduces personal accidents and environmental pollution.

✦ Generated by Eureka AI based on patent content.

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Abstract

An automatic opening and closing sludge grabbing device for sludge in a steel slag sedimentation tank belongs to the technical field of converter steel slag tailing cleaning equipment and is used for cleaning the sludge in the steel slag sedimentation tank. According to the technical scheme, a U-shaped hanging ring is connected with an upper cross beam, the upper ends of double sliding rods are connected with the upper cross beam through sleeve holes, the lower ends of the double sliding rods are connected with a lower cross beam in a welded mode, the double sliding rods are welded to the two sides of the center point of the lower cross beam, a fixed clamping base is welded to the center point of the lower cross beam, and pulley blocks capable of moving up and down are installed on the double sliding rods. An opening and closing plug pin is installed in the pulley block, the upper ends of the two supporting rods are connected with the two ends of the upper cross beam respectively, the lower ends of the two supporting rods are connected with the outer corners of the two fan-shaped mud buckets through movable shafts respectively, and the front inner corners of the two fan-shaped mud buckets are connected with the two ends of the lower cross beam through rotating shafts respectively. The device can be automatically opened and closed to grab the sludge in the sedimentation tank, completes the actions of grabbing, hoisting and releasing the sludge, is safe and reliable, and achieves the effects of high efficiency and environmental protection.
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Description

Technical Field

[0001] The utility model relates to an automatic opening and closing mud grabbing device for cleaning sludge in a steel slag sedimentation tank, belonging to the technical field of converter steel slag tailing cleaning equipment. Background Art

[0002] In the steelmaking plant slag production process, the slag needs to be pulverized by hot stewing. The hot stewing process of the slag is nearly 1000°C high temperature slag, which is cooled by cold water for 30 hours. In this process, a large amount of slag fine sand will be generated and flow into the sedimentation tank through the cooling water channel. A large amount of sludge is formed in the sedimentation tank, which is cleaned and discharged by a special grab to meet the water circulation requirements for continuous treatment of slag.

[0003] At present, there are two ways to deal with sludge in sedimentation tanks: one is to use a high-power suction sludge pump to suck it out, and the external discharge requires a large area to dry it before transportation and treatment; the other is to use an extended arm excavator to directly dig it up and discharge it with a mud tank. The disadvantage of the first method is that the return water temperature of the sedimentation tank is high, which greatly exceeds the designed high-temperature mud pump's tolerance range. The mud pump is frequently damaged. In addition, the suction pump port is fixed and the sludge suction range is small. It is difficult to meet the requirements of large-scale sludge cleaning in the sedimentation tank. Moreover, the pumped sludge needs a large area for a long time to dry, and the subsequent transportation causes secondary dust pollution to the environment. The second method cannot meet the needs of grabbing mud in the entire area due to the large area of ​​the sedimentation tank, coupled with environmental factors such as buildings around the sedimentation tank. The excavator will leak mud during the grabbing process, and the large turning radius will cause a large risk of personal accidents. Utility Model Content

[0004] The technical problem to be solved by the utility model is to provide an automatic opening and closing mud grabbing device for slag sedimentation tank sludge. The automatic opening and closing mud grabbing device can realize the automatic opening and closing of the grab bucket, automatically open and close to grab the sedimentation tank sludge, and complete the sludge grabbing, lifting and releasing actions. It is safe and reliable, can effectively reduce the labor intensity and work danger of the operator, and achieve high efficiency and environmental protection effects.

[0005] The technical solution of the utility model is:

[0006] The lifting ring, the upper beam, the two struts, the pulley block, the lower beam, the fixed clamping seat, the opening and closing latch, the fan-shaped mud bucket and the central axis of the double sliding rod coincide with each other.

[0007] The automatic opening and closing mud grabbing device for sludge in the above-mentioned steel slag sedimentation tank, the pulley block is composed of left and right pulleys, a supporting rib plate, four assembly fixing bolts and an opening and closing latch, the opening and closing latch is an X-shaped opening and closing baffle, the X-shaped opening and closing baffle is assembled on the center line of the supporting rib plate in a clamping manner, the X-shaped opening and closing baffle has short shafts on the left and right respectively, and the short shaft and the supporting rib plate are installed in a sleeve manner.

[0008] The beneficial effects of the utility model are:

[0009] The pulley block on the slide bar of the utility model can slide up and down, and as the pulley block slides up and down, the opening and closing pins support and disengage the double slide bars in a rotating manner in turn, thereby realizing the automatic opening and closing action of the fan-shaped mud bucket; the inner corners of the two fan-shaped mud buckets are respectively connected to the two ends of the lower cross beam through the rotating shaft, and when the lower cross beam is lifted, the two fan-shaped mud buckets can be driven to close toward the middle to grab the mud; the outer corners of the two fan-shaped mud buckets are respectively connected to the lower ends of the support rods through the rotating shafts, and the support rods can pull the outer corners of the two fan-shaped mud buckets upwards to open the two fan-shaped mud buckets and pour out the mud.

[0010] The utility model has a reasonable structure and is easy to use, can realize automatic opening and closing of the grab bucket, automatically open and close to grab the sludge in the sedimentation tank, and complete the actions of grabbing, lifting and releasing the sludge, which is safe and reliable.

[0011] The utility model thoroughly solves the problem of needing a larger drying area, more machines and equipment, personnel and safety problems in operation in sedimentation tank sludge cleaning, provides a reliable equipment guarantee for controlling slag treatment production in the steelmaking process, reduces the labor intensity and work danger of operators, and achieves high efficiency and environmental protection effects. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a structural schematic diagram of the utility model;

[0013] Figure 2 yes Figure 1 Side view of.

[0014] The markings in the figure are as follows: U-shaped lifting ring 1, upper cross beam 2, double sliding rod 3, pulley block 4, support rod 5, lower cross beam 6, fan-shaped mud bucket 7, fixed base 8, opening and closing pin 9. DETAILED DESCRIPTION

[0015] The utility model is composed of a U-shaped lifting ring 1, an upper crossbeam 2, a double-rod slide 3, a pulley block 4, a support rod 5, a lower crossbeam 6, a fixed clamping seat 8, an opening and closing latch 9, and a fan-shaped mud bucket 7.

[0016] The figure shows that the U-shaped lifting ring 1 is connected to the upper beam 2 and can be operated with a single rope and a single hook. The upper end of the double sliding rod 3 is connected to the upper beam 2 by a sleeve hole, and the lower end of the double sliding rod 3 is welded to the lower beam 6. The double sliding rod 3 is welded to the position 100mm from the center point of the lower beam 2, and there is a distance of 200mm between the two rods. A fixed clamp 8 is welded to the center point of the lower beam 6 between the two sliding rods.

[0017] The figure shows that a pulley block 4 that can move up and down is installed on the double slide bar 3, and an opening and closing plug 9 is installed in the pulley block 4. The pulley block 4 is composed of left and right pulleys, a supporting rib plate, four assembly fixing bolts and an opening and closing plug 9. The opening and closing plug 9 is an X-shaped opening and closing baffle. The X-shaped opening and closing baffle is assembled on the center line of the supporting rib plate in a clamping manner. The X-shaped opening and closing baffle is made of a 20mm thick manganese plate. There are short shafts of ∅ 50mmx50mm on the left and right of the center of the opening and closing piece. The short shaft and the supporting rib plate are installed in a sleeve manner for easy installation and rotation. When the pulley block 4 slides down to the lower beam 6, the opening and closing plug 9 in the pulley block 4 is disengaged from the fixed seat 8 on the lower beam 6.

[0018] As shown in the figure, the upper ends of the two support rods 5 are connected to the two ends of the upper crossbeam 2, and the lower ends of the two support rods 5 are connected to the outer corners of the two fan-shaped mud buckets 7 through movable shafts, and the two outer corners are responsible for the opening tension of the fan-shaped mud buckets 7. The front inner corners of the two fan-shaped mud buckets 7 are connected to the two ends of the lower crossbeam 6 through rotating shafts.

[0019] As shown in the figure, the central axis of the U-shaped lifting ring 1, the upper crossbeam 2, the pulley block 4, the support rod 5, the lower crossbeam 6, the fixed base 8, the opening and closing latch 9, the fan-shaped mud bucket 7 and the double slide bar 3 coincide with each other.

[0020] The working process of the utility model is as follows:

[0021] During operation, the stationary fan-shaped mud bucket 7 is lifted by a single steel rope to operate the crane, and then the U-shaped lifting ring 1 is lowered, and the pulley block 4 on the double slide bar 3 slides down freely under its own weight. When the pulley block 4 slides down to the lower crossbeam 6, the opening and closing pin 9 in the pulley block 4 is disengaged from the fixed socket 8 on the lower crossbeam 6, the steel rope is lifted, and the pulley block 4 rises to support the upper crossbeam 2 to lift. As the upper crossbeam 2 rises, the support rods 5 connected at both ends of the crossbeam 2 are tightened to open the fan-shaped mud bucket 7. The crane lifts the fan-shaped mud bucket 7 into the sedimentation tank, operates the U-shaped lifting ring 1 to slowly descend, and lowers the fan-shaped mud bucket 7 to the grasped object. The grasped object supports the bucket tip of the fan-shaped mud bucket 7, and the U-shaped lifting ring 1 continues to descend. The pulley block 4 slowly descends to the lower crossbeam 6, and the opening and closing pin 9 in the pulley block 4 locks the fixed seat 7. The U-shaped lifting ring 1 is lifted to drive the lower crossbeam 6 to rise, and the inner corners of the fan-shaped mud bucket 7 at both ends of the lower crossbeam 6 are tightened to grab the grasped object into the fan-shaped mud bucket 7. After the crane is lifted and transported to the storage place outside the pool, the U-shaped lifting ring 1 descends to the grab storage place, the U-shaped lifting ring 1 continues to descend, the pulley block 4 descends to the lower beam 6, the opening and closing pin 9 in the pulley block 4 is opened again from the fixed seat 8, the U-shaped lifting ring 1 is operated to lift, the pulley block 4 lifts and supports the upper beam 2, the support rods 5 connected at both ends of the upper beam 2 pull the outer corner of the fan-shaped mud bucket 7, the fan-shaped mud bucket 7 is opened, the grabbed object is unloaded, and a grabbing work is completed, and the operation is cyclically performed in sequence.

[0022] An embodiment of the present utility model is as follows:

[0023] The length of the U-shaped lifting ring 1 is 300 mm, the width is 200 mm, and the thickness is 50 mm;

[0024] The length of the upper crossbeam 2 is 1000 mm, the width is 600 mm, and the thickness is 80 mm;

[0025] The double slide bar 3 has a diameter of 80 mm and a length of 2000 mm;

[0026] The two pulleys of pulley block 4 have a diameter of 200 mm and a thickness of 50 mm;

[0027] The diameter of the support rod 5 is 80 mm and the length is 800 mm;

[0028] The length of the lower cross beam 6 is 1500 mm, the width is 600 mm, and the thickness is 200 mm;

[0029] The length of the fixed card seat 8 is 350mm, the width is 300mm, and the height is 350mm;

[0030] The length of the opening and closing latch 9 is 200 mm, the width is 80 mm, and the thickness is 60 mm;

[0031] The fan-shaped mud bucket 7 has a length of 1500 mm, a width of 1000 mm and a height of 1200 mm.

Claims

1. An automatic opening and closing mud grabbing device for slag sedimentation tank sludge, characterized by: It comprises a U-shaped lifting ring (1), an upper crossbeam (2), a double sliding rod (3), a pulley block (4), a support rod (5), a lower crossbeam (6), a fixed card seat (8), an opening and closing latch (9), and a fan-shaped mud bucket (7). The U-shaped lifting ring (1) is connected to the upper crossbeam (2), the upper end of the double sliding rod (3) is connected to the upper crossbeam (2) by a sleeve hole, the lower end of the double sliding rod (3) is welded to the lower crossbeam (6), the double sliding rod (3) is welded to both sides of the center point of the lower crossbeam (6), and a fixed card seat (8) is welded to the center point of the lower crossbeam (6). A pulley block (4) that can move up and down is installed on the double slide bar (3), an opening and closing latch (9) is installed in the pulley block (4), the upper ends of the two struts (5) are respectively connected to the two ends of the upper beam (2), the lower ends of the two struts (5) are respectively connected to the outer corners of the two fan-shaped mud buckets (7) through movable shafts, the front inner corners of the two fan-shaped mud buckets (7) are respectively connected to the two ends of the lower beam (6) through rotating shafts, and the center lines of the U-shaped lifting ring (1), the upper beam (2), the two struts (5), the pulley block (4), the lower beam (6), the fixed base (8), the opening and closing latch (9), and the fan-shaped mud bucket (7) coincide with the center axis of the double slide bar (3).

2. The automatic opening and closing mud grabbing device for slag sedimentation tank sludge according to claim 1 is characterized by: The pulley assembly (4) is composed of left and right pulleys, a supporting rib, four assembly fixing bolts and an opening and closing latch (9), the opening and closing latch (9) is an X-shaped opening and closing baffle, the X-shaped opening and closing baffle is assembled on the center line of the supporting rib in a clamping manner, the X-shaped opening and closing baffle has a short shaft on the left and right, and the short shaft and the supporting rib are installed in a sleeve manner.