Ultraviolet curing repairing device

Abstract

The utility model discloses an ultraviolet light curing repairing device which comprises a plurality of lamp holder assemblies and a wireless remote control device, wherein the lamp holder assemblies are connected in sequence; each lamp holder assembly comprises two lamp holders, the two lamp holders are connected through a supporting frame, and an ultraviolet lamp tube is installed between the two lamp holders; a motor is mounted at the outer end of any lamp holder and is used for transmitting a power supply of the ultraviolet lamp tube; the adjacent lamp holder assemblies are connected through lamp holder connecting pieces, and the wireless remote control device and the camera are installed on the supporting sleeve rod on the lamp holder assembly at one tail end. The wireless remote control device comprises a remote control main body and a combined connecting ring; and an inner ring of the combined connecting ring is arranged on the supporting sleeve rod in a penetrating and sleeving mode, a remote control body is installed on the outer ring face of the combined connecting ring, and the remote control body is provided with a steering mechanism and a moving mechanism and used for driving the device body to steer and move. According to the device, wireless remote control over steering and moving of the device body is achieved through the wireless remote control device, and repairing operation can be conveniently conducted through a non-straight pipeline section.

Description

Technical Field

[0001] The utility model belongs to the technical field of pipeline repair equipment and relates to an ultraviolet light curing repair device. Background Art

[0002] In the field of trenchless pipeline repair, in-situ UV curing repair technology is becoming increasingly mature and has been widely used in China. It is one of the main repair methods on the market. The UV curing method uses a light-curing lining hose, which is a repair material made of glass fiber cloth and light-curing resin in the factory. When making this material, it needs to be operated on the construction site. The specific steps are: inflate the pipeline to make the resin-impregnated lining hose close to the original pipeline, and then put ultraviolet light into the pipeline to make the lining hose be cured by UV light.

[0003] Existing UV curing equipment is equipped with CCTV monitoring function, retractable tripod, curing temperature sensing and other functions, which solves many problems in curing. However, the current mainstream UV curing repair device mainly uses traction / pulling to operate, which will cause pulling problems and difficult operation in non-straight pipeline sections. Utility Model Content

[0004] The utility model provides an ultraviolet light curing repair device, aiming to solve the problem that the existing ultraviolet light curing repair device may cause unsmooth pulling and difficult operation when operating in a non-straight pipeline section.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A UV curing repair device comprises a plurality of lamp frame assemblies connected in sequence and a wireless remote control device;

[0007] Each of the lamp holder assemblies comprises two lamp holders, the two lamp holders are connected by a support frame, and an ultraviolet lamp tube is installed between the two lamp holders; a motor is installed at the outer end of any of the lamp holders, and the motor is used for power transmission of the ultraviolet lamp tube;

[0008] Adjacent lamp rack components are connected by lamp rack connectors, and a support sleeve rod is provided on the lamp rack component at one end, and the wireless remote control device and the camera are installed on the support sleeve rod;

[0009] The wireless remote control device includes a remote control control body and a combined connecting ring; the inner ring of the combined connecting ring is sleeved on the supporting sleeve rod, and the outer ring surface of the combined connecting ring is connected to the remote control control body. The remote control control body is provided with a steering mechanism and a moving mechanism for driving the steering and movement of the device body.

[0010] Furthermore, the UV curing repair device also includes a plurality of pulley assemblies; the plurality of pulley assemblies are respectively arranged on the side of each of the lamp holders.

[0011] Further, each of the pulley assemblies comprises at least three wheel support frames and a corresponding number of pulleys;

[0012] One end of the plurality of wheel support frames is connected to the side surface of the lamp holder, and the plurality of wheel support frames are evenly spaced circumferentially along the side surface of the lamp holder, and the other end of the plurality of wheel support frames is connected to the pulley.

[0013] Furthermore, the remote control body includes a body frame; a controller, a steering mechanism and a moving mechanism are installed on the body frame; and a signal receiving port connected to the controller is provided at the side end of the body frame; the body frame is connected to the outer ring surface of the combined connecting ring;

[0014] The steering mechanism comprises a first drive motor, the first drive motor is connected to the controller, an output end of the first drive motor is connected to a connecting rod structure, and two ends of the connecting structure are respectively connected to the steering wheels;

[0015] The moving mechanism comprises a second driving motor, the second driving motor is connected to the controller, an output end of the second driving motor is connected to a rotating shaft, and the rotating shaft is connected to a moving wheel.

[0016] Furthermore, the vehicle body frame is provided with an arc groove matched with the outer ring surface of the combined connecting ring, and the arc groove is tightly fitted and connected to the outer ring surface of the combined connecting ring.

[0017] Furthermore, the camera is installed at the end of the supporting sleeve rod.

[0018] Furthermore, the UV curing repair device also includes a support stop ring; the support stop ring is sleeved on the support sleeve rod and is arranged between the wireless remote control device and the camera, and the support stop ring is connected to one side end of the combined connecting ring of the wireless remote control device. Compared with the prior art, the beneficial effects are:

[0019] A UV light curing repair device of the present application uses a lamp holder assembly, a wireless remote control device and a camera in combination, uses the camera to obtain pipeline conditions, and realizes wireless remote control of the steering and movement of the device body through the steering mechanism and moving mechanism of the wireless remote control device according to the pipeline conditions, thereby forming a new type of UV light curing repair device that can be wirelessly controlled to move and adjust the angle direction, which is convenient for repair operations through non-straight pipeline sections, and improves the efficiency of CIPP UV light curing lining repair. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1It is a schematic diagram of the overall structure of the UV curing repair device (two lamp holder components);

[0021] Figure 2 It is a schematic diagram of the overall structure of a UV curing repair device (a lamp holder assembly);

[0022] Figure 3 It is the overall structural diagram of the wireless remote control device;

[0023] Figure 4 It is the overall structural diagram of the wireless remote control device;

[0024] Figure 5 It is a partial structural diagram of a wireless remote control device.

[0025] In the figure:

[0026] 1. Lamp frame assembly; 11. Lamp holder; 12. Support frame; 13. UV lamp tube; 14. Motor; 15. Support sleeve rod;

[0027] 2. wireless remote control device; 21. remote control main body; 22. combined connecting ring; 210. vehicle frame; 211. controller; 212. connecting rod structure; 213. rotating shaft; 214. signal receiving port; 215. first driving motor; 216. steering wheel; 217. second driving motor; 218. moving wheel; 221. semicircular ring;

[0028] 3. Light stand connector;

[0029] 4. Camera;

[0030] 5. Pulley assembly; 51. Wheel support frame; 52. Pulley;

[0031] 6. Support limit ring. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. It should be understood that the present application is not limited to the example embodiments disclosed herein. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0033] In the description of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0034] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0035] In the embodiments of the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0036] like Figure 1-5 As shown, this embodiment provides a UV curing repair device, comprising a plurality of lamp holder assemblies 1 connected in sequence and a wireless remote control device 2;

[0037] Each of the lamp holder assemblies 1 comprises two lamp holders 11, the two lamp holders 11 are connected by a support frame 12, and an ultraviolet lamp tube 13 is installed between the two lamp holders 11; a motor 14 is installed at the outer end of any of the lamp holders 11, and the motor 14 can be used to connect to an external power source, and the external power source transmits power to the ultraviolet lamp tube 13 through the motor 14;

[0038] Adjacent lamp stand components 1 are connected via lamp stand connectors, and a support sleeve rod 15 is provided on the lamp stand component 1 at one end, and the wireless remote control device 2 is installed on the support sleeve rod 15;

[0039] The wireless remote control device 2 includes a remote control control body 21 and a combined connecting ring 22; the inner ring of the combined connecting ring 22 is sleeved on the support sleeve rod 15, and the outer ring surface of the combined connecting ring 22 is connected to the remote control control body 21. The remote control control body 21 is provided with a steering mechanism and a moving mechanism for driving the steering and movement of the device body.

[0040] A UV-curing repair device of the present application uses a lamp holder assembly 1, a wireless remote control device 2 and a camera 4 in combination, uses the camera 4 to obtain the situation inside the pipeline, and realizes wireless remote control of the steering and movement of the device body through the steering mechanism and the moving mechanism of the wireless remote control device 2 according to the situation inside the pipeline, thereby forming a new type of UV-curing repair device that can be moved by wireless remote control and adjust the angle direction, which is convenient for repair operations through non-straight pipeline sections, and improves the efficiency of CIPP UV-curing lining repair.

[0041] In some specific embodiments, the UV curing repair device includes a lamp frame assembly 1 and a wireless remote control device 2 connected in sequence, such as Figure 2 Or the UV curing repair device comprises two sequentially connected lamp frame components 1 and a wireless remote control device 2, such as Figure 1 As shown; the specific lamp holder assembly 1 is not specifically limited and can be added and installed according to actual needs.

[0042] Furthermore, in a preferred embodiment of the present application, the combined connecting ring 22 is composed of two identical semicircular rings 221, and a circular ring shape is formed by connecting the two semicircular rings 221. The combined connecting ring is designed as two semicircular rings, which can facilitate the installation and disassembly of the wireless remote control device 2 on the support sleeve rod 15.

[0043] Furthermore, in a preferred embodiment of the present application, the UV curing repair device further includes a plurality of pulley assemblies 5 ; the plurality of pulley assemblies 5 are respectively disposed on the side of each of the lamp holders 11 .

[0044] In this embodiment, by arranging a pulley assembly 5 on the side of the lamp holder 11, the movement of the entire device in the pipeline can be facilitated, thereby improving the repair efficiency.

[0045] Further, in a preferred embodiment of the present application, each of the pulley assemblies 5 includes at least three wheel support frames 51 and a corresponding number of pulleys 52;

[0046] One end of the plurality of wheel support frames 51 is connected to the side surface of the lamp holder 11 , and the plurality of wheel support frames 51 are evenly spaced circumferentially along the side surface of the lamp holder 11 , and the other end of the plurality of wheel support frames 51 is connected to the pulley 52 .

[0047] In this embodiment, by setting three wheel support frames 51 and a corresponding number of pulleys 52 on the side of the lamp holder 11, and arranging the wheel support frames 51 on the side of the lamp holder 11 in a circular and uniformly spaced manner, the movement of the device in a non-straight pipeline / straight pipeline can be unrestricted, and the supporting length of each wheel support frame 51 can be designed according to the actual diameter of the pipeline.

[0048] At the same time, in other embodiments, four wheel support frames 51 and a corresponding number of pulleys 52, or five wheel support frames 51 and a corresponding number of pulleys 52 can be set on the side of the lamp holder 11. The specific numbers of wheel support frames 51 and pulleys 52 are not specifically limited and can be selected according to actual conditions. It is only necessary to arrange the wheel support frames 51 on the side of the lamp holder 11 at uniform circular intervals, so that the device can be moved unrestricted in non-straight pipelines / straight pipelines.

[0049] Further, in a preferred embodiment of the present application, the remote control body 21 includes a body frame 210; a controller 211, a steering mechanism and a moving mechanism are installed on the body frame 210; and a signal receiving port 214 connected to the controller 211 is provided at the side end of the body frame 210; the body frame 210 is connected to the outer ring surface of the combined connecting ring 22;

[0050] The steering mechanism includes a first drive motor 215, the first drive motor 215 is connected to the controller 211, the output end of the first drive motor 215 is connected to the connecting rod structure 212, and the two ends of the connecting structure 212 are respectively connected to the steering wheel 216;

[0051] The moving mechanism includes a second driving motor 217 , which is connected to the controller 211 . An output end of the second driving motor 217 is connected to a rotating shaft 213 , and the rotating shaft 213 is connected to a moving wheel 218 .

[0052] In a specific implementation, the situation inside the pipeline is obtained through the camera 4, and the route of how to move and turn is obtained according to the situation inside the pipeline. At this time, the controller 211 receives an external wireless control signal (including but not limited to a Bluetooth / WIFI signal) through the signal receiving port 214, and controls the driving of the first drive motor 215 and the second drive motor 217 through the controller 211. The clockwise or counterclockwise rotation of the first drive motor 215 will drive the deflection of the connecting rod structure 212, and then drive the rotation of the steering wheel 216 to achieve left or right steering. The rotation of the second drive motor 217 drives the rotation of the rotating shaft 213, and the rotating shaft 213 drives the rotation of the moving wheel 218 to achieve forward or backward movement, so as to achieve the steering and movement of the entire device.

[0053] It should be noted that the specific transmission design of the connection structure 212 and the rotating shaft 213 will not be described in detail, as there are relatively mature solutions in the prior art for this part.

[0054] In addition, the support heights of the steering wheel 216 and the moving wheel 218 in this embodiment are the same. At the same time, the support heights of the steering wheel 216 and the moving wheel 218 are also the same as the support heights formed by the wheel support frame 51 and the pulley 52, thereby ensuring that the entire device remains stable during the movement.

[0055] Furthermore, in a preferred embodiment of the present application, the vehicle body frame 210 is provided with an arc groove 219 adapted to the outer ring surface of the combined connecting ring, and the arc groove 219 is tightly fitted and connected to the outer ring surface of the combined connecting ring 22. An arc-shaped groove adapted to the outer ring surface of the combined connecting ring 22 is provided at the upper end of the vehicle body frame 210, so that the outer ring surface of the combined connecting ring 22 is tightly fitted and connected to the arc groove 219 of the vehicle body frame 210, further stabilizing the connection between the vehicle body frame 210 and the combined connecting ring 22.

[0056] Further, in a preferred embodiment of the present application, the camera 4 is installed at the end of the support sleeve rod 15. By installing the camera 4 at the end of the support sleeve rod 15, the camera 4 can obtain the situation in the pipeline in the first time, and also obtain a wider camera field of view for the camera 4.

[0057] Furthermore, in a preferred embodiment of the present application, the UV light curing repair device also includes a support limit ring 6; the support limit ring 6 is inserted into the support sleeve rod 15 and is located between the wireless remote control device 2 and the camera 4, and the support limit ring 6 is connected to one side end of the combined connecting ring 22 of the wireless remote control device 2.

[0058] In this embodiment, by providing a support limit ring 6 connected to the combined connecting ring 22, the firmness of the wireless remote control device 2 can be further enhanced, so that the entire device can move more smoothly in the pipeline under the control of the wireless remote control device 2.

[0059] It should also be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "including a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.

[0060] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present application. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present application. Therefore, the present application will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A UV curing repair device, characterized in that: It includes a plurality of lamp stand components connected in sequence and a wireless remote control device; Each of the lamp holder assemblies comprises two lamp holders, the two lamp holders are connected by a support frame, an ultraviolet lamp tube is installed between the two lamp holders, and a motor is installed at the outer end of any of the lamp holders, and the motor is used for power transmission of the ultraviolet lamp tube; Adjacent lamp rack components are connected by lamp rack connectors, and a support sleeve rod is provided on the lamp rack component at one end, and the wireless remote control device and the camera are installed on the support sleeve rod; The wireless remote control device includes a remote control control body and a combined connecting ring; the inner ring of the combined connecting ring is sleeved on the supporting sleeve rod, and the outer ring surface of the combined connecting ring is connected to the remote control control body. The remote control control body is provided with a steering mechanism and a moving mechanism for driving the steering and movement of the device body.

2. The UV curing repair device according to claim 1, characterized in that: It also includes a plurality of pulley assemblies; the plurality of pulley assemblies are respectively arranged on the side surface of each of the lamp holders.

3. The UV curing repair device according to claim 2, characterized in that: Each of the pulley assemblies comprises at least three wheel support frames and a corresponding number of pulleys; One end of the plurality of wheel support frames is connected to the side surface of the lamp holder, and the plurality of wheel support frames are evenly spaced circumferentially along the side surface of the lamp holder, and the other end of the plurality of wheel support frames is connected to the pulley.

4. The UV curing repair device according to claim 1, characterized in that: The remote control body comprises a vehicle frame; a controller, a steering mechanism and a moving mechanism are installed on the vehicle frame; and a signal receiving port connected to the controller is provided at the side end of the vehicle frame; the vehicle frame is connected to the outer ring surface of the combined connecting ring; The steering mechanism comprises a first drive motor, the first drive motor is connected to the controller, an output end of the first drive motor is connected to a connecting rod structure, and two ends of the connecting rod structure are respectively connected to the steering wheel; The moving mechanism comprises a second driving motor, the second driving motor is connected to the controller, an output end of the second driving motor is connected to a rotating shaft, and the rotating shaft is connected to a moving wheel.

5. The UV curing repair device according to claim 4, characterized in that: The vehicle body frame is provided with an arc groove matched with the outer ring surface of the combined connecting ring, and the arc groove is tightly fitted and connected with the outer ring surface of the combined connecting ring.

6. The UV curing repair device according to claim 1, characterized in that: The camera is mounted at the end of the supporting sleeve rod.

7. The UV curing repair device according to claim 6, characterized in that: It also includes a support limiting ring; the support limiting ring is sleeved on the support sleeve rod and is arranged between the wireless remote control device and the camera, and the support limiting ring is connected to one side end of the combined connecting ring of the wireless remote control device.

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