Oil separator
By introducing solenoid valves and filters into the oil separator, the refrigerant gas flow rate and flow rate control problems are solved, and more efficient oil separation effect and equipment stability are achieved.
Patent Information
- Application Number
- CN202420326912.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-21
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-02-21
AI Technical Summary
The existing oil separators are difficult to control the flow rate and flow rate of the refrigerant gas, resulting in insufficient oil separation.
Solenoid valves are designed to accurately control the flow rate and flow rate of refrigerant gas, and a filter net is added to the oil separator to filter solid impurities to prevent them from flowing back to the compressor.
By accurately controlling the flow rate and flow rate, insufficient oil separation is avoided. At the same time, the filter effectively prevents solid impurities from affecting the equipment, improving the separation effect and stability of the oil separator.
Smart Images

Figure CN222143446U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of oil separators, and in particular relates to an oil separator. Background Art
[0002] The oil separator is an auxiliary equipment in the compression refrigeration system. It is usually installed between the compressor and the condenser of the compression refrigeration unit to separate the lubricating oil from the high-pressure refrigerant gas discharged from the compressor.
[0003] It is difficult to control the flow rate or flow rate of the refrigerant gas entering the existing oil separator. When the flow rate of the refrigerant gas is too fast or the flow rate is too large, insufficient oil separation is likely to occur due to the limited separation capacity of the oil separator. Summary of the invention
[0004] The utility model aims to solve the above-mentioned technical problems existing in the prior art and provides an oil separator with a novel structure. The added solenoid valve can accurately control the flow rate and flow rate of the refrigerant gas to adapt to the actual working conditions. The added filter can filter out solid impurities in the oil to prevent the solid impurities from flowing back to the compressor with the oil and causing compressor failure.
[0005] In order to solve the above technical problems, the utility model adopts the following technical solutions:
[0006] An oil separator comprises: a cylinder, an air inlet pipe and an air outlet pipe are arranged on the cylinder, and a U-shaped oil outlet pipe is arranged at the bottom of the cylinder, and is characterized in that: an electromagnetic valve is connected to the air inlet pipe; and a filter screen is arranged at one end of the U-shaped oil outlet pipe extending into the cylinder. The oil separator has a novel structure, and the additional electromagnetic valve can accurately control the flow rate and flow of the refrigerant gas to adapt to the actual working conditions, and the additional filter screen can filter out solid impurities in the oil to prevent the solid impurities from flowing back to the compressor with the oil and causing compressor failure.
[0007] Furthermore, a mounting block is provided on the cylinder body, and a mounting hole is provided on the mounting block. A nail is inserted into the mounting hole to facilitate fixing the whole to a designated position, thereby improving installation convenience.
[0008] Furthermore, an oil level sensor is provided on the air intake pipe. The rod of the oil level sensor extends into the cylinder. An oil inlet hole and a filter mesh sleeve are provided on the rod body. The filter mesh sleeve is located outside the oil inlet hole. The oil level sensor is used to detect the oil level in the cylinder, which is convenient for the staff to flexibly control the oil output according to the oil storage amount, reducing the management difficulty; the filter mesh sleeve can filter out solid impurities in the oil to prevent the solid impurities from clogging the oil inlet hole and affecting the use of the oil level sensor, thereby playing a simple protective role.
[0009] Furthermore, an end plate is provided at the top of the intake pipe, and a flange is provided on the oil level sensor. The flange is fixedly connected to the end plate by bolts, and is reliably fixed, thereby ensuring the installation stability of the oil level sensor, and the sensor is easy to assemble and disassemble, and can be used whenever installed, which is flexible and convenient.
[0010] Furthermore, a sealing gasket is provided between the flange and the end plate. The sealing gasket is in close contact with the flange and the end plate, and the gap is very small, so leakage is not likely to occur there, thereby improving the sealing of the connection between the oil level sensor and the intake pipe.
[0011] Furthermore, the filter screen sleeve is threadedly connected to the rod body through the screw sleeve, which is reliably fixed. The position of the filter screen sleeve on the rod body is variable, ensuring that the filter screen sleeve can cover the oil inlet hole. It is detachable and replaceable, and can be used at any time, which is flexible and convenient.
[0012] Furthermore, the inner wall of the cylinder is coated with an oleophobic layer, which has a good oleophobic effect, so that the inner wall of the cylinder has a good repulsive force on oil molecules, and the oil molecules are not easy to adhere to the inner wall of the cylinder, thereby reducing the residual oil molecules when discharging the oil, and improving the oil return volume and oil return efficiency.
[0013] The utility model has the following beneficial effects due to the adoption of the above technical solution:
[0014] 1. The solenoid valve can accurately control the flow rate and flow of the refrigerant gas to adapt to the actual working conditions, avoiding the phenomenon of insufficient oil separation due to the limited separation capacity of the oil separator when the flow rate of the refrigerant gas is too fast or the flow is too large, thus ensuring the separation effect.
[0015] 2. The filter sleeve can filter out solid impurities in the oil to prevent the solid impurities from clogging the oil inlet and affecting the use of the oil level sensor, playing a simple protective role; the position of the filter sleeve on the rod body is variable to ensure that the filter sleeve can cover the oil inlet, and the filter sleeve is removable and replaceable, and can be used at any time, which is flexible and convenient. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The utility model is further described below in conjunction with the accompanying drawings:
[0017] Figure 1 This is a schematic structural diagram of the first embodiment of the present utility model;
[0018] Figure 2 This is a schematic diagram of the internal structure of the cylinder in Example 1;
[0019] Figure 3 This is a schematic diagram of the arrangement of the oil level sensor in the cylinder in the second embodiment;
[0020] Figure 4 This is a schematic diagram of the structure of the connection between the oil level sensor and the intake pipe in the second embodiment;
[0021] Figure 5 It is a structural schematic diagram of the connection between the rod body and the filter mesh sleeve in the second embodiment.
[0022] In the figure: 1-cylinder; 2-inlet pipe; 3-outlet pipe; 4-U-shaped oil outlet pipe; 5-solenoid valve; 6-filter screen; 7-mounting block; 8-mounting hole; 9-oil level sensor; 10-rod body; 11-oil inlet hole; 12-exhaust hole; 13-filter screen sleeve; 14-screw sleeve; 15-end plate; 16-flange; 17-sealing gasket. DETAILED DESCRIPTION
[0023] like Figure 1 , 2 As shown, this is an embodiment of the present utility model
[0024] An oil separator comprises: a cylinder 1, on which an air inlet pipe 2 and an air outlet pipe 3 are arranged, the air inlet pipe 2 extends into the cylinder 1, a U-shaped oil outlet pipe 4 is arranged at the bottom of the cylinder 1, and an air inlet on the air inlet pipe 2 is connected to an electromagnetic valve 5, through which the flow rate and flow of the refrigerant gas can be accurately controlled to adapt to actual working conditions, avoiding the phenomenon of insufficient oil separation due to the limited separation capacity of the oil separator when the flow rate of the refrigerant gas is too fast or the flow rate is too large, thereby ensuring the separation effect.
[0025] One end of the U-shaped oil outlet pipe 4 extending into the cylinder 1 is provided with a filter screen 6, which can filter out solid impurities in the oil to prevent the solid impurities from flowing back to the compressor with the oil and causing compressor failure.
[0026] The cylinder body 1 is provided with a mounting block 7, and the mounting block 7 is provided with a mounting hole 8. A nail is inserted into the mounting hole 8 to facilitate fixing the whole to a designated position, thereby improving installation convenience.
[0027] The inner wall of the cylinder 1 is coated with an oleophobic layer, which has a good oleophobic effect, so that the inner wall of the cylinder 1 has a good repulsive force on oil molecules, and the oil molecules are not easy to adhere to the inner wall of the cylinder 1, thereby reducing the residual oil molecules when discharging the oil, and improving the return oil volume and oil return efficiency.
[0028] like Figures 3 to 5 As shown, this is the second embodiment of the utility model
[0029] In the technical solution based on the first embodiment, an oil level sensor 9 is provided on the air intake pipe 2, and a rod body 10 of the oil level sensor 9 extends into the cylinder body 1. An oil inlet hole 11, an exhaust hole 12 and a filter mesh sleeve 13 are provided on the rod body 10. The exhaust hole 12 is located above the oil inlet hole 11, and the filter mesh sleeve 13 is located outside the oil inlet hole 11. The oil level sensor 9 is used to detect the oil level in the cylinder body 1, which is convenient for the staff to flexibly control the oil output according to the oil storage amount, thereby reducing the management difficulty; the filter mesh sleeve 13 can filter out solid impurities in the oil, prevent the solid impurities from clogging the oil inlet hole 11 and affecting the use of the oil level sensor 9, thereby playing a simple protective role.
[0030] The filter mesh sleeve 13 is threadedly connected to the rod body 10 through the screw sleeve 14, and is reliably fixed. The position of the filter mesh sleeve 13 on the rod body 10 is variable, ensuring that the filter mesh sleeve 13 can cover the oil inlet hole 11. It is detachable and replaceable, and can be used at any time, which is flexible and convenient.
[0031] An end plate 15 is provided at the top of the intake pipe 2, and a flange 16 is provided on the oil level sensor 9. The flange 16 is fixedly connected to the end plate 15 by bolts, and the fixation is reliable, which ensures the installation stability of the oil level sensor 9, and is convenient for disassembly and assembly, and can be used at any time, which is flexible and convenient.
[0032] A sealing gasket 17 is provided between the flange 16 and the end plate 15 . The sealing gasket 17 is in close contact with the flange 16 and the end plate 15 . The gap is very small, so leakage is not likely to occur there, thereby improving the sealing performance of the connection between the oil level sensor 9 and the intake pipe 2 .
[0033] The above are only specific embodiments of the utility model, but the technical features of the utility model are not limited thereto. Any simple changes, equivalent replacements or modifications made based on the utility model to solve basically the same technical problems and achieve basically the same technical effects are all included in the protection scope of the utility model.
Claims
1. An oil separator, include: The cylinder body is provided with an air inlet pipe and an air outlet pipe, and the bottom of the cylinder body is provided with a U-shaped oil outlet pipe. Features: The air intake pipe is connected with a solenoid valve; A filter screen is arranged at one end of the U-shaped oil outlet pipe extending into the cylinder.
2. An oil separator according to claim 1, Features: An oil level sensor is arranged on the air inlet pipe, a rod body of the oil level sensor extends into the cylinder, an oil inlet hole and a filter mesh sleeve are arranged on the rod body, and the filter mesh sleeve is located outside the oil inlet hole.
3. An oil separator according to claim 2, Features: An end plate is provided on the top of the air intake pipe, and a flange is provided on the oil level sensor. The flange is fixedly connected to the end plate by bolts.
4. An oil separator according to claim 3, Features: A sealing gasket is provided between the flange and the end plate.
5. An oil separator according to claim 2, Features: The filter mesh sleeve is threadedly connected to the rod body through a threaded sleeve.
6. An oil separator according to claim 1, Features: The inner wall of the cylinder is coated with an oleophobic layer.
7. An oil separator according to claim 1, Features: The cylinder is provided with a mounting block, and the mounting block is provided with a mounting hole.
