Material flattening device of belt dryer
By designing the guide components and flattening mechanism in the belt dryer, the problems of sticky adhesion, dust and uneven drying of materials are solved, uniform drop and efficient drying of materials are achieved, the life of the conveyor belt is extended, and the particle shape is avoided destroy.
Patent Information
- Application Number
- CN202323419747.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-14
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2033-12-14
AI Technical Summary
In the lithium battery production process, existing belt dryers have problems such as sticky adhesion, dust pollution, uneven drying and particle shape damage. In particular, the lack of a flattening mechanism leads to uneven drop thickness of the material, which affects the drying effect.
A belt dryer material flattening device is designed, including a material guide assembly and a leveling mechanism. Through scraper, guide plate, guide plate and leveling mechanism, the material sticky adhesion, dust and uneven drying are solved. and the problem of particle shape damage, ensure uniform drop and dryness of the material.
It effectively reduces material waste and dust pollution, improves drying efficiency and material surface area, prevents particle shape damage, ensures uniformity of drying effect and the life of the conveyor belt.
Smart Images

Figure CN222143658U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a material flattening device, in particular to a material flattening device for a belt dryer, and belongs to the technical field of belt dryers. Background Art
[0002] During the lithium battery production process, metallic magnetic foreign matter may be generated. These foreign matter may come from equipment parts and tools that are not in direct contact with the material. Due to the collision between the material particles themselves or the impact with equipment parts, the crystal shape is destroyed, affecting the performance of the processed material.
[0003] During the use of the existing belt dryer, some materials are highly sticky and easily adhere to the conveyor belt, resulting in material waste. At the same time, when the existing belt dryer is working, the powder material falls freely by gravity, which will generate more dust and pollute the inside of the equipment. In addition, during the drying process of the existing belt dryer, the upper and lower layers of materials are prone to uneven drying. When the belt dryer is used for lithium battery production, since no flattening mechanism is set in the dryer, the material will have uneven thickness when falling to the lower belt, affecting the drying effect. There is a situation where particles collide with each other, destroying the crystal shape. Therefore, a material flattening device for a belt dryer is proposed. Utility Model Content
[0004] In view of this, the utility model provides a material flattening device for a belt dryer to solve or alleviate the technical problems existing in the prior art and at least provide a beneficial choice.
[0005] The technical solution of the embodiment of the utility model is implemented as follows: a belt dryer material flattening device includes a material guide assembly, the material guide assembly includes a material guide plate, a guide plate, a scraper, an adjustment plate, an adjustment groove, a connecting plate, a first baffle, a flattening mechanism and a second baffle;
[0006] The bottom of the material guide plate is fixedly connected to a guide plate, the top of the guide plate is fixedly connected to a scraper, the material guide plate and both ends of the guide plate are symmetrically fixedly connected with two first baffles, one side of the first baffle is symmetrically fixedly connected with two connecting plates, one side of the connecting plate is fixedly connected with an adjustment plate, the front surface of the adjustment plate has two adjustment grooves symmetrically opened, two second baffles are symmetrically fixedly connected on both sides of the scraper, and the two sides of the first baffle are fixedly connected with a flattening mechanism by bolts.
[0007] Further preferably, the outer side wall of the material guide assembly is provided with a main body assembly, and the main body assembly includes a dryer body, a bracket, a feed port, a maintenance drain port, an exhaust port, a driving shaft, a cylinder, a driven shaft, a conveyor belt, a discharge port and a guide plate;
[0008] A plurality of the adjustment plates are fixedly connected to the inner side wall of the bracket by bolts.
[0009] Further preferably, a dryer body is fixedly connected between the two brackets.
[0010] Further preferably, the top of the dryer body is connected with a feed inlet.
[0011] Further preferably, the bottom of the dryer body is connected to a maintenance drain port, and the top of the dryer body is connected to an exhaust port.
[0012] Further preferably, the inner side wall of the dryer body is evenly rotatably connected with a driving shaft.
[0013] Further preferred: a cylinder is installed on the inner side wall of the dryer body, one end of the cylinder is rotatably connected to a driven shaft through a bearing seat, the outer side walls of the driven shaft and the driving shaft are sleeved with a conveyor belt, the scraper is arranged on the lower surface of the conveyor belt, the bottom of the dryer body is connected to a discharge port, and the inner side wall of the discharge port is evenly fixedly connected with a guide plate.
[0014] Further preferably, the flattening mechanism comprises a first flattening plate, a second flattening plate and a third flattening plate.
[0015] The embodiment of the utility model has the following advantages due to the adoption of the above technical solution:
[0016] 1. The utility model scrapes away residual materials adhering to the conveyor belt due to stickiness by arranging a scraper, thereby reducing the waste of materials. The scraper is made of polytetrafluoroethylene, which does not damage the conveyor belt and prolongs the life of the conveyor belt.
[0017] 2. The utility model reduces the falling speed of materials, eliminates material dust, avoids material waste, and prevents dust from polluting the inside of the equipment by setting a guide plate. The guide plate is sprayed with Teflon to avoid metal impurities in the material.
[0018] 3. The utility model arranges a guide plate to mix the lower layer of dry material with the upper layer of undried material, thereby avoiding the situation where the lower layer of material and the upper layer of material have different degrees of dryness. At the same time, a sawtooth shape is formed on the upper layer of the material to increase the surface area of the upper layer of material and improve the water volatilization efficiency.
[0019] Fourth, the utility model can evenly flatten the materials on the surface of the conveyor belt by setting a flattening mechanism to prevent material accumulation.
[0020] The above summary is for the purpose of description only and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments and features described above, further aspects, embodiments and features of the utility model will be readily apparent by reference to the accompanying drawings and the following detailed description. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or technical descriptions will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0022] Figure 1 It is a structural diagram of the utility model;
[0023] Figure 2 This is the internal structure diagram of the dryer body of the utility model;
[0024] Figure 3 This is a structural diagram of the material guide assembly of the utility model;
[0025] Figure 4 This is a structural diagram of the first baffle and the connecting plate of the utility model;
[0026] Figure 5 This is the first flat plate structure diagram of the utility model;
[0027] Figure 6 This is a second flat plate structure diagram of the utility model;
[0028] Figure 7 This is a third flat plate structure diagram of the present utility model.
[0029] Figure numerals: 10, main assembly; 11, dryer body; 12, bracket; 13, feed port; 14, maintenance drain port; 15, exhaust port; 16, driving shaft; 17, cylinder; 18, driven shaft; 19, conveyor belt; 110, discharge port; 111, guide plate; 20, material guide assembly; 21, material guide plate; 22, material guide plate; 23, scraper; 24, adjustment plate; 25, adjustment groove; 26, connecting plate; 27, first baffle; 28, flattening mechanism; 281, first flat plate; 282, second flat plate; 283, third flat plate; 29, second baffle. DETAILED DESCRIPTION
[0030] In the following, only some exemplary embodiments are briefly described. As those skilled in the art will appreciate, the described embodiments may be modified in various ways without departing from the spirit or scope of the present invention. Therefore, the drawings and descriptions are considered to be exemplary and non-restrictive in nature.
[0031] The embodiments of the present utility model are described in detail below with reference to the accompanying drawings.
[0032] Embodiment 1
[0033] like Figure 1-4 As shown, the embodiment of the utility model provides a material flattening device for a belt dryer, including a material guide assembly 20, the material guide assembly 20 includes a material guide plate 21, a guide plate 22, a scraper 23, an adjustment plate 24, an adjustment groove 25, a connecting plate 26, a first baffle 27, a flattening mechanism 28 and a second baffle 29;
[0034] The bottom of the guide plate 21 is fixedly connected to the guide plate 22, the top of the guide plate 22 is fixedly connected to the scraper plate 23, two first baffles 27 are symmetrically fixedly connected to both ends of the guide plate 21 and the guide plate 22, one side of the first baffle 27 is symmetrically fixedly connected to two connecting plates 26, one side of the connecting plate 26 is fixedly connected to an adjustment plate 24, the front surface of the adjustment plate 24 has two adjustment grooves 25 symmetrically provided, two second baffles 29 are symmetrically fixedly connected to the two sides of the scraper plate 23, and the two sides of the first baffle 27 are fixedly connected to a flattening mechanism 28 by bolts.
[0035] In this embodiment, specifically: the outer wall of the material guide assembly 20 is provided with a main assembly 10, and the main assembly 10 includes a dryer body 11, a bracket 12, a feed port 13, a maintenance drain port 14, an exhaust port 15, a driving shaft 16, a cylinder 17, a driven shaft 18, a conveyor belt 19, a discharge port 110 and a guide plate 111;
[0036] A plurality of adjustment plates 24 are fixedly connected to the inner wall of the bracket 12 by bolts. The adjustment plates 24 are used to fix the material guide assembly 20. The fixing position of the adjustment plates 24 can be adjusted in different bolt fixing ways (not shown in the figure) to make the material guide assembly 20 fit the conveyor belt 19 more closely. The angle can be adjusted to adapt to different materials and avoid dust. The material is kept to slide down smoothly without violent collision, thus avoiding the destruction of the particle shape.
[0037] In this embodiment, specifically: a dryer body 11 is fixedly connected between the two brackets 12, and the dryer body 11 can dry the powder material.
[0038] In this embodiment, specifically: the top of the dryer body 11 is connected with a feed port 13, and the feed port 13 is used to feed materials.
[0039] In this embodiment, specifically: the bottom of the dryer body 11 is connected to a maintenance drain port 14, and the top of the dryer body 11 is connected to an exhaust port 15, and the exhaust port 15 is used to exhaust water vapor.
[0040] In this embodiment, specifically: the inner side wall of the dryer body 11 is evenly rotatably connected with a driving shaft 16, and the driving shafts 16 are connected through gears and a toothed belt transmission mechanism to ensure synchronous rotation.
[0041] In this embodiment, specifically: a cylinder 17 is installed on the inner side wall of the dryer body 11, one end of the cylinder 17 is rotatably connected to a driven shaft 18 through a bearing seat, the outer side walls of the driven shaft 18 and the driving shaft 16 are sleeved with a conveyor belt 19, and a scraper 23 is arranged on the lower surface of the conveyor belt 19. The cylinder 17 is used to drive the driven shaft 18 to move, thereby tightening or loosening the conveyor belt 19. The bottom of the dryer body 11 is connected to a discharge port 110, and the inner side wall of the discharge port 110 is evenly and fixedly connected with a guide plate 111. The discharge port 110 is used to deliver the dried material, and the guide plate 111 is used to slow down the falling speed of the material.
[0042] Embodiment 2
[0043] like Figure 5 As shown, an embodiment of the utility model provides a material flattening device for a belt dryer, including a flattening mechanism 28, wherein the flattening mechanism 28 includes a first flattening plate 281, and the first flattening plate 281 is fixedly connected to both sides of the first baffle 27 by bolts, and the first flattening plate 281 is an inverted triangle sawtooth.
[0044] Embodiment 3
[0045] like Figure 6 As shown, an embodiment of the utility model provides a material flattening device for a belt dryer, including a flattening mechanism 28, wherein the flattening mechanism 28 includes a second flattening plate 282, and the second flattening plate 282 is fixedly connected to both sides of the first baffle 27 by bolts, and the second flattening plate 282 is an inverted arc sawtooth.
[0046] Embodiment 4
[0047] like Figure 7 As shown, an embodiment of the utility model provides a material flattening device for a belt dryer, including a flattening mechanism 28, wherein the flattening mechanism 28 includes a third flattening plate 283, and the third flattening plate 283 is fixedly connected to both sides of the first baffle 27 by bolts, and the third flattening plate 283 is a rectangular sawtooth.
[0048] When the utility model is working, the material enters through the feed port 13 and is dried in the dryer body 11. During the drying process, the material moves with the conveyor belt 19. By setting the scraper 23, the residual material adhering to the conveyor belt 19 due to stickiness can be scraped off, thereby reducing the waste of the material. The scraper 23 is made of polytetrafluoroethylene, which does not damage the conveyor belt 19 and prolongs the life of the conveyor belt 19. The guide plate 21 is set to reduce the falling speed of the material, eliminate the dust of the material, avoid the waste of the material, and prevent the dust from polluting the inside of the equipment. The guide plate 21 is sprayed with Teflon to avoid the material being mixed with metal impurities. The guide plate 22 is provided to mix the lower layer of dry material with the upper layer of undried material to avoid the situation where the lower layer of material and the upper layer of material have different degrees of dryness. At the same time, a sawtooth shape is formed on the upper layer of the material to increase the surface area of the upper layer of material and improve the water volatilization efficiency. The first baffle 27 and the second baffle 29 are provided on both sides to prevent the material from sliding off the two sides of the guide plate 21 and reduce the waste of material. The flattening mechanism 28 can evenly flatten the material on the surface of the conveyor belt to prevent material accumulation. In the process of lithium battery production, the phenomenon of uneven heating causing crystal deformation or cracking can be avoided.
[0049] The above is only a specific implementation of the utility model, but the protection scope of the utility model is not limited to this. Any technician familiar with the technical field can easily think of various changes or replacements within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope of the claims, such as spraying nano-ceramics / spraying PTFE, ECTFE on the outer surface of the guide plate and the flattening mechanism to avoid contact between metal and lithium battery materials, which are all within the protection scope.
Claims
1. A material leveling device for a belt dryer, comprising a material guide assembly (20), Features: The material guide assembly (20) comprises a material guide plate (21), a guide plate (22), a scraper (23), an adjustment plate (24), an adjustment groove (25), a connecting plate (26), a first baffle (27), a flattening mechanism (28) and a second baffle (29); The bottom of the material guide plate (21) is fixedly connected to a guide plate (22), the top of the guide plate (22) is fixedly connected to a scraper plate (23), two first baffles (27) are symmetrically fixedly connected to the two ends of the material guide plate (21) and the guide plate (22), one side of the first baffle plate (27) is symmetrically fixedly connected to two connecting plates (26), one side of the connecting plate (26) is fixedly connected to an adjustment plate (24), the front surface of the adjustment plate (24) is symmetrically provided with two adjustment grooves (25), two second baffles (29) are symmetrically fixedly connected to the two sides of the scraper plate (23), and the two sides of the first baffle plate (27) are fixedly connected to a flattening mechanism (28) by bolts.
2. A belt dryer material flattening device according to claim 1, Features: The outer side wall of the material guide assembly (20) is provided with a main body assembly (10), and the main body assembly (10) comprises a dryer body (11), a bracket (12), a material inlet (13), a maintenance sewage outlet (14), an exhaust port (15), a driving shaft (16), a cylinder (17), a driven shaft (18), a conveyor belt (19), a material outlet (110) and a guide plate (111); The plurality of adjustment plates (24) are fixedly connected to the inner side wall of the bracket (12) by means of bolts.
3. A material leveling device for a belt dryer according to claim 2, Features: A dryer body (11) is fixedly connected between the two brackets (12).
4. A belt dryer material flattening device according to claim 3, Features: The top of the dryer body (11) is connected to a feed inlet (13).
5. A material leveling device for a belt dryer according to claim 4, Features: The bottom of the dryer body (11) is connected to a maintenance sewage outlet (14), and the top of the dryer body (11) is connected to an exhaust port (15).
6. A material leveling device for a belt dryer according to claim 5, Features: The inner side wall of the dryer body (11) is evenly rotatably connected to a driving shaft (16).
7. A material leveling device for a belt dryer according to claim 6, Features: A cylinder (17) is installed on the inner wall of the dryer body (11); one end of the cylinder (17) is rotatably connected to a driven shaft (18) via a bearing seat; a conveyor belt (19) is sleeved on the outer walls of the driven shaft (18) and the driving shaft (16); the scraper (23) is arranged on the lower surface of the conveyor belt (19); a discharge port (110) is connected to the bottom of the dryer body (11); and a guide plate (111) is evenly fixedly connected to the inner wall of the discharge port (110).
8. The material leveling device of a belt dryer according to claim 1, Features: The flattening mechanism (28) comprises a first flattening plate (281), a second flattening plate (282) and a third flattening plate (283).
