Rubber coiled material detection device
By designing a rubber roll detection device, using a flattening mechanism to serpentine winding and flattening of the rubber roll, combined with a visual inspection camera, the problem of misjudgment of the rubber roll in damage detection is solved, and the adaptability of the detection is improved. Practicality, accurate detection results are achieved.
Patent Information
- Application Number
- CN202420099418.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-16
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-01-16
AI Technical Summary
During the damage detection process of rubber rolls, due to the elastic properties of rubber, thin rubber rolls are prone to wrinkles and adhesions, resulting in misjudgment and poor adaptability and practicality.
A rubber roll detection device is designed, including a base, conveying platform, testing platform, flattening mechanism and testing mechanism. The rubber roll is serpentinely wound and leveled through the flattening mechanism to ensure that it remains in the inspection process. In a flat state, use a visual detection camera to detect to avoid misjudgment.
It effectively avoids misjudgment of rubber coils in damage detection, improves the adaptability and practicality of the detection, and ensures the accuracy of the detection results.
Smart Images

Figure CN222144831U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of rubber processing, and in particular relates to a rubber coil material detection device. Background Art
[0002] Rubber refers to a highly elastic polymer material with reversible deformation. It is elastic at room temperature and can produce a large deformation under a small external force, and can return to its original shape after the external force is removed. Rubber is the basic raw material of the rubber industry and is widely used in the manufacture of tires, hoses, tapes, cables and other rubber products.
[0003] In the prior art, before the rubber raw materials are finely processed into tires, hoses, tapes, cables and other rubber products, they are usually roughly processed into rubber coils that take up little space and are easy to transport. Before fine processing, the rubber coils need to be laid flat for damage detection. However, since rubber is elastic at room temperature, when the rubber coil is thin, wrinkles will appear in the rubber coil (usually the length direction of the wrinkles is consistent with the length direction of the laid flat coil, and the wrinkles are prone to adhesion in the width direction of the laid flat coil). Misjudgment may occur during damage detection, and the adaptability and practicality are poor. Utility Model Content
[0004] The embodiment of the utility model provides a rubber coil auxiliary pressing device, which aims to solve the problem of misjudgment during damage detection of the rubber coil.
[0005] In order to achieve the above-mentioned purpose, the technical solution adopted by the utility model is: to provide a rubber coil material detection device, comprising:
[0006] A base having a conveying platform and a detection platform arranged horizontally at intervals;
[0007] A flattening mechanism is arranged on the base, and has a plurality of flattening parts for the rubber coiled material transferred from the conveying platform to the detection platform to be wound in a serpentine shape, and each of the flattening parts is used to flatten the rubber coiled material during the process of the rubber coiled material passing through;
[0008] The detection mechanism is arranged above the detection platform and is used for detecting the rubber coiled material transferred on the detection platform.
[0009] In a possible implementation, the spacing direction between the conveying platform and the detection platform is set as a first direction, and a direction horizontal to the first direction and perpendicular to the first direction is set as a second direction;
[0010] The flattening mechanism comprises:
[0011] There are two first flattening structures, the two first flattening structures are arranged on the base at intervals along a first direction, and each of the first flattening structures is slidably arranged on the base along the first direction;
[0012] The second flattening structure is slidably arranged on the base and is located between the two first flattening structures.
[0013] In a possible implementation, each of the first flattened structures includes:
[0014] There are two sliding brackets, the two sliding brackets are arranged at intervals on both sides of the conveying platform and the detection platform along the second direction, and each of the sliding brackets is slidably arranged on the base along the first direction;
[0015] A first flattening roller, both ends of which are rotatably connected to the two sliding brackets, and a rotation axis is arranged along the second direction;
[0016] Wherein, the base is provided with a slide rail for the two slide brackets to slide.
[0017] In a possible implementation, the second flattened structure includes:
[0018] There are two sliding blocks, the two sliding blocks are spaced apart along the second direction on both sides of the conveying platform and the detection platform, and the two sliding blocks are slidably arranged on the slide rail;
[0019] There are two telescopic structures, the two telescopic structures are arranged in one-to-one correspondence with the two sliding blocks, the fixed end of each telescopic structure is fixed on the corresponding sliding block, and the telescopic end of each telescopic structure extends vertically upward;
[0020] A second flattening roller is arranged horizontally, two ends of the second flattening roller are rotatably connected to the telescopic ends of the two telescopic structures respectively, and the rotation axis is arranged along the second direction;
[0021] A driver, used for driving the second flattening roller to rotate;
[0022] Wherein, a connecting block for connecting the second flattening roller is provided on the telescopic end of each telescopic structure;
[0023] The second flattening roller and the two first flattening rollers together constitute a plurality of the flattening portions.
[0024] In a possible implementation manner, the driver is a servo motor.
[0025] In a possible implementation, the first flattening roller and the second flattening roller are both provided with two sections of spiral protrusions, the two sections of the spiral protrusions have opposite rotation directions and are respectively provided at two ends of the first flattening roller or the second flattening roller.
[0026] In a possible implementation, the detection mechanism is a visual detection camera, which is used to detect the rubber coil passing through the detection platform and control the opening and closing of the flattening mechanism.
[0027] Compared with the prior art, the present implementation method has a base on which a conveying platform and a detection platform are arranged, which can support the rubber coil horizontally; a flattening mechanism is provided, which can flatten the rubber coil transferred from the conveying platform to the detection platform through a plurality of flattening parts arranged thereon, so that the rubber coil is wound in a serpentine shape on the plurality of flattening parts; a detection mechanism is provided, which can detect the rubber coil transferred on the detection platform, so as to avoid misjudgment during damage detection, and has good adaptability and practicality. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 A schematic diagram of the top view of the rubber coil detection device provided by an embodiment of the utility model;
[0029] Figure 2 A side view of the rubber coil detection device provided by the embodiment of the utility model Figure 1 ;
[0030] Figure 3 A side view of the rubber coil detection device provided by the embodiment of the utility model Figure 2 ;
[0031] Description of reference numerals:
[0032] 100. Base; 110. Conveying platform; 120. Inspection platform; 130. Slide rail; 200. Flattening mechanism; 210. First flattening structure; 211. Sliding bracket; 212. First flattening roller; 220. Second flattening structure; 221. Sliding block; 222. Telescopic structure; 223. Second flattening roller; 224. Driver; 300. Inspection mechanism. DETAILED DESCRIPTION
[0033] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.
[0034] Please also read Figures 1 to 3The rubber coil material detection device provided by the utility model is now described. The rubber coil material detection device comprises: a base 100, a flattening mechanism 200 and a detection mechanism 300.
[0035] The base 100 has a conveying platform 110 and a detection platform 120 which are horizontally spaced apart.
[0036] The flattening mechanism 200 is disposed on the base 100 and has a plurality of flattening parts for winding the rubber coiled material transferred from the conveying platform 110 to the detection platform 120 in a serpentine shape. Each flattening part is used to flatten the rubber coiled material during the passing process of the rubber coiled material.
[0037] The detection mechanism 300 is disposed above the detection platform 120 and is used to detect the rubber coil transferred on the detection platform 120 .
[0038] Compared with the prior art, the rubber coil inspection device provided in this embodiment is provided with a base 100, on which a conveying platform 110 and a detection platform 120 are provided, which can support the rubber coil horizontally. A flattening mechanism 200 is provided, which can flatten the rubber coil transferred from the conveying platform 110 to the detection platform 120 through multiple flattening parts provided thereon, so that the rubber coil is wound on the multiple flattening parts in a serpentine shape. A detection mechanism 300 is provided, which can detect the rubber coil transferred on the detection platform 120, and can avoid misjudgment during damage detection, and has good adaptability and practicality.
[0039] In some embodiments, the flattening mechanism 200 may be implemented as follows: Figures 1 to 3 See the structure shown. Figures 1 to 3 , set the spacing direction between the conveying platform 110 and the detection platform 120 as the first direction, and the vertical direction horizontal to the first direction as the second direction.
[0040] The flattening mechanism 200 includes: a first flattening structure 210 and a second flattening structure 220. Two first flattening structures 210 are provided, and the two first flattening structures 210 are arranged on the base 100 at intervals along the first direction, and each first flattening structure 210 is slidably arranged on the base 100 along the first direction. The second flattening structure 220 is slidably arranged on the base 100 and is located between the two first flattening structures 210.
[0041] The two first flattened structures 210 can be slidably disposed on the base 100 at intervals along the first direction. It can be understood that the two first flattened structures 210 are both disposed above the conveying platform 110 and the detection platform 120, and slide respectively above the conveying platform 110 and the detection platform 120. The second flattened structure 220 can be slidably disposed on the base 100 and is always located between the two first flattened structures 210.
[0042] In some embodiments, the first flattened structure 210 may be formed as follows: Figures 1 to 3 See the structure shown. Figures 1 to 3 Each first flattening structure 210 includes: a sliding bracket 211 and a first flattening roller 212. Two sliding brackets 211 are provided, and the two sliding brackets 211 are arranged at intervals on both sides of the conveying platform 110 and the detection platform 120 along the second direction, and each sliding bracket 211 is slidably arranged on the base 100 along the first direction. Both ends of the first flattening roller 212 are rotatably connected to the two sliding brackets 211, and the rotation axis is arranged along the second direction.
[0043] The base 100 is provided with a slide rail 130 for the two slide brackets 211 to slide.
[0044] The two sliding brackets 211 can be understood as sliding blocks spaced apart along the second direction on both sides of the conveying platform 110 and the detection platform 120, and the top of the sliding block is provided with a connecting groove for the first flattening roller 212 to be rotatably connected. The first flattening roller 212 can be rotatably arranged in the two connecting grooves to flatten the rubber coil.
[0045] In some embodiments, the second flattened structure 220 may be formed as follows: Figures 1 to 3 See the structure shown. Figures 1 to 3 The second flattening structure 220 includes: a sliding block 221, a telescopic structure 222, a second flattening roller 223 and a driver 224. There are two sliding blocks 221, which are spaced apart on both sides of the conveying platform 110 and the detection platform 120 along the second direction, and the two sliding blocks 221 are slidably arranged on the slide rail 130. There are two telescopic structures 222, which are arranged one-to-one with the two sliding blocks 221. The fixed end of each telescopic structure 222 is fixed on the corresponding sliding block 221, and the telescopic end of each telescopic structure 222 extends vertically upward. The second flattening roller 223 is arranged horizontally, and the two ends of the second flattening roller 223 are respectively rotatably connected to the telescopic ends of the two telescopic structures 222, and the rotation axis is arranged along the second direction. The driver 224 is used to drive the second flattening roller 223 to rotate.
[0046] A connecting block for connecting the second flattening roller 223 is provided on the telescopic end of each telescopic structure 222 .
[0047] The second flattening roller 223 and the two first flattening rollers 212 together form a plurality of flattening portions.
[0048] The two sliding blocks 221 can be slidably arranged at intervals along the second direction on the slide rails 130 on both sides of the conveying platform 110 and the detection platform 120. The two telescopic structures 222 can be fixed on the two sliding blocks 221, and the two ends of the second flattening roller 223 are connected through the telescopic ends of the two telescopic structures 222. The driver 224 can drive the second flattening roller 223 to rotate.
[0049] The second flattening roller 223 may be arranged above or below the rubber coil. The second flattening roller 223 drives the rubber coil to move, thereby driving the two first flattening rollers 212 to move, and flattening the rubber coil passing through the flattening mechanism 200 .
[0050] In some embodiments, the driver 224 may be implemented as follows: Figures 1 to 3 See the structure shown. Figures 1 to 3 , the driver 224 is a servo motor.
[0051] The servo motor can control the speed and position with high accuracy, and can convert the voltage signal into torque and speed to drive the control object. The servo motor is a prior art and will not be described in detail here.
[0052] In some embodiments, the first flattening roller 212 may be Figure 1 See the structure shown. Figure 1 The first flattening roller 212 and the second flattening roller 223 are both provided with two sections of spiral protrusions, the rotation directions of the two sections of spiral protrusions are opposite, and they are respectively arranged at the two ends of the first flattening roller 212 or the second flattening roller 223.
[0053] The two spiral protrusions can be understood as two spiral lines with opposite rotation directions. The two spiral lines extend from both ends of the first flattening roller 212 or the second flattening roller 223 to the other end and intersect with each other, so that the rubber roll can be flattened when the first flattening roller 212 and the second flattening roller 223 rotate.
[0054] In some embodiments, the detection mechanism 300 may be implemented as follows: Figures 1 to 3 See the structure shown. Figures 1 to 3 The detection mechanism 300 is a visual detection camera, which is used to detect the rubber coil passing through the detection platform 120 and control the opening and closing of the flattening mechanism 200.
[0055] The visual inspection camera can inspect the rubber coil passing through the inspection platform 120 and control the opening and closing of the flattening mechanism 200 , and has good adaptability and practicality.
[0056] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. Rubber coil detection device, characterized in that: include: A base having a conveying platform and a detection platform arranged horizontally at intervals; A flattening mechanism is arranged on the base, and has a plurality of flattening parts for the rubber coiled material transferred from the conveying platform to the detection platform to be wound in a serpentine shape, and each of the flattening parts is used to flatten the rubber coiled material during the process of the rubber coiled material passing through; The detection mechanism is arranged above the detection platform and is used for detecting the rubber coiled material transferred on the detection platform.
2. The rubber coil detection device according to claim 1, characterized in that: Setting the spacing direction between the conveying platform and the detection platform as a first direction, and a direction perpendicular to the first direction as a second direction; The flattening mechanism comprises: There are two first flattening structures, the two first flattening structures are arranged on the base at intervals along a first direction, and each of the first flattening structures is slidably arranged on the base along the first direction; The second flattening structure is slidably arranged on the base and is located between the two first flattening structures.
3. The rubber coil material detection device according to claim 2, characterized in that: Each of the first flattened structures comprises: There are two sliding brackets, the two sliding brackets are arranged at intervals on both sides of the conveying platform and the detection platform along the second direction, and each of the sliding brackets is slidably arranged on the base along the first direction; A first flattening roller, both ends of which are rotatably connected to the two sliding brackets, and a rotation axis is arranged along the second direction; Wherein, the base is provided with a slide rail for the two slide brackets to slide.
4. The rubber coil material detection device according to claim 3, characterized in that: The second flattened structure comprises: There are two sliding blocks, the two sliding blocks are spaced apart along the second direction on both sides of the conveying platform and the detection platform, and the two sliding blocks are slidably arranged on the slide rail; There are two telescopic structures, the two telescopic structures are arranged in one-to-one correspondence with the two sliding blocks, the fixed end of each telescopic structure is fixed on the corresponding sliding block, and the telescopic end of each telescopic structure extends vertically upward; A second flattening roller is arranged horizontally, two ends of the second flattening roller are rotatably connected to the telescopic ends of the two telescopic structures respectively, and the rotation axis is arranged along the second direction; A driver, used for driving the second flattening roller to rotate; Wherein, a connecting block for connecting the second flattening roller is provided on the telescopic end of each telescopic structure; The second flattening roller and the two first flattening rollers together constitute a plurality of the flattening portions.
5. The rubber coil detection device according to claim 4, characterized in that: The driver is a servo motor.
6. The rubber coil material detection device according to claim 4, characterized in that: The first flattening roller and the second flattening roller are both provided with two sections of spiral protrusions, the two sections of the spiral protrusions have opposite rotation directions and are respectively arranged at two ends of the first flattening roller or the second flattening roller.
7. The rubber coil material detection device according to claim 1, characterized in that: The detection mechanism is a visual detection camera, which is used to detect the rubber coil passing through the detection platform and control the opening and closing of the flattening mechanism.
