Black tea withering groove capable of achieving uniform withering
By adopting the design of long-shaped grooves, screens, lighting systems and air-smooth plates in the black tea withering trough, the problems of large land occupation and uneven withering are solved, the uniform withering and efficient treatment of tea is achieved, and the equipment is reduced Takes up space and improves quality consistency.
Patent Information
- Application Number
- CN202420647183.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-29
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-03-29
AI Technical Summary
The existing black tea withering tanks occupy a large area and the degree of tea withering is different, resulting in the problem of industrial production being unfavorable to inconsistent space utilization and quality.
A black tea withering tank including a strip-shaped groove body, an internal screen, a lighting system, a uniform air plate and a hot air system were designed. The uniform air holes were arranged on the uniform air plate and the hot air blowing from bottom to top to ensure the tea leaves. Wither evenly, and adjust air volume through partitions and air shields to avoid stacking and increase production capacity.
The uniform withering of tea leaves is achieved, the primary processing volume and production capacity is increased, and the equipment is occupied by the land space is reduced, ensuring the consistency of tea quality.
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Figure CN222148913U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of tea processing equipment, and in particular to a black tea withering trough capable of withering evenly. Background Art
[0002] Withering is the first process in the initial processing of Gongfu black tea. Its principle is to change the enzyme activity of fresh tea leaf cells through the action of wind and temperature, so that the substances contained in the tea leaf undergo slow and balanced chemical changes. At the same time, the water loss rate of the fresh tea leaf reaches 35%-40%, and the leaf color changes from bright green to dark green, loses its luster, and becomes soft and sticky. The perfection of the withering process will lay the foundation for the normal progress of other processes and the formation of the color, aroma and taste of black tea. In other words, if the withering process of Gongfu black tea is missing, the excellent quality of Gongfu black tea will be out of the question. Therefore, it can be seen that withering is an important process in the preparation of Gongfu black tea.
[0003] In the related art, a Chinese patent with publication number CN213719748U proposes a black tea withering tank, including a tank body and a fan, a wind collecting pipe is fixed at the bottom of the inner cavity of the tank body, and one end of the wind collecting pipe is connected to the fan, a branch pipe is evenly connected to the wind collecting pipe along the length direction, and a guide tube is connected to the top of the branch pipe, an electric heating rod is fixed between the inner walls of both sides of the tank body, a rotating shaft 1 is rotatably installed on the inner walls of both sides of the tank body, a plurality of tea boxes are fixed between the two rotating shafts 1, a motor is installed on one side wall of the tank body, and the output shaft of the motor passes through the side wall of the tank body and is connected to the rotating shaft 1, a box cover is hinged on the top of the tea box, and ventilation holes are arranged in arrays on the bottom wall and the box cover of the tea box. The utility model can make the tea leaves evenly exposed to wind and form a stable withering environment.
[0004] The above-mentioned related technologies have the following defects: in the above scheme, the tea leaves are placed in a closed tea box, and the tea leaves are withered by rotating the tea box, which results in a large volume of the required withering trough, which is not conducive to the utilization of workshop space in large-scale industrial production, and the tea leaves in the tea box are easily stacked in one place during the turning process, which may cause different withering degrees and qualities of the same batch of tea. Utility Model Content
[0005] In order to improve the problem that the flip tea box occupies a large space in the withering trough and there are different degrees of tea withering, the present application provides a black tea withering trough that can wither evenly.
[0006] The present application provides a black tea withering tank capable of withering evenly, which adopts the following technical solution:
[0007] A black tea withering tank capable of withering evenly, comprising:
[0008] The tank body is in the shape of an elongated strip and is provided with a cover;
[0009] The screen is fixed inside the tank and arranged horizontally;
[0010] A lighting system, arranged on the bottom wall of the cover;
[0011] An air distribution plate is sealed and fixedly connected to the peripheral wall of the tank body, and is located below the screen. The air distribution plate and the bottom wall of the tank body enclose an air distribution cavity, and the air distribution plate is provided with a plurality of air distribution holes arranged in a matrix;
[0012] The hot air system is used to input hot air into the air equalization chamber.
[0013] Furthermore, the air equalizing holes are expanded from bottom to top.
[0014] Furthermore, a plurality of vertically arranged partitions are fixedly connected to the screen, and the plurality of partitions are arranged at intervals along the length direction of the trough body, and the plurality of partitions separate the upper part of the screen into a plurality of withering zones.
[0015] Furthermore, baffles are fixedly connected to the two adjacent withering zones on both sides of the partition, and the baffles are arranged along the width direction of the trough body.
[0016] Furthermore, a plurality of wind shielding plates corresponding to the plurality of withering zones are slidably arranged on the upper end surface of the wind balancing plate, and a plurality of ventilation holes arranged in a matrix and having openings no smaller than the wind balancing holes are formed through the wind shielding plate, and the spacing between two adjacent wind balancing holes along the length direction of the trough body is greater than the aperture of the ventilation hole;
[0017] When the wind shield plate moves to a point where the ventilation hole thereon is located between two adjacent wind balancing holes, the wind shield plate blocks a plurality of the wind balancing holes in the corresponding area.
[0018] Furthermore, a plurality of long grooves corresponding to the plurality of wind shields are formed through the side wall of the trough body, and the long grooves are arranged along the length direction of the trough body. A lever having one end extending outside the trough body is slidably provided in the long groove, and a sealing plate having a length not less than twice that of the long groove is slidably provided inside the trough body. The sealing plate is fixedly connected to the wind shield, and one end of the lever close to the middle of the trough body is fixedly connected to the middle of the sealing plate.
[0019] Furthermore, the lighting system includes a plant fill light installed on the cover, and a reflective layer is attached to the bottom wall of the cover.
[0020] In summary, the beneficial technical effects of this application are:
[0021] When withering tea leaves, the hot air system continuously inputs hot air into the air distribution chamber and outputs it upward from the multiple air distribution holes on the air distribution plate, so that the hot air can be blown more evenly to the tea leaves laid flat on the screen, which can effectively ensure the uniformity of tea withering; and because the hot air is from bottom to top, the tea leaves stacked and laid flat on the screen can be blown more fully with hot air, which can significantly increase the amount of tea leaves withered at one time and improve the processing capacity. At the same time, the internal space of the tank is compactly arranged, which can reduce the floor space of the tank and facilitate the layout of the workshop. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 is a cross-sectional view of the overall structure of an embodiment of the present application;
[0023] Figure 2 The embodiment of the present application is mainly used to show the overall structural side view of the lever and the long slot.
[0024] Description of reference numerals:
[0025] 1. trough body; 11. cover; 12. long trough;
[0026] 2. Screen; 21. Partition; 22. Withering area; 23. Baffle;
[0027] 3. Air distribution plate; 31. Air distribution cavity; 32. Air distribution hole;
[0028] 4. Wind shield; 41. Ventilation hole;
[0029] 51. lever; 52. sealing plate;
[0030] 61. Plant fill light; 62. Reflective layer. DETAILED DESCRIPTION
[0031] The technical solution of the present application will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the present application, rather than all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present application.
[0032] The present application embodiment discloses a black tea withering tank that can wither evenly. Figure 1 A black tea withering tank capable of withering evenly comprises:
[0033] The tank body 1 is in the shape of an elongated strip and is provided with a cover 11 thereon.
[0034] The screen 2 is fixedly connected to the inside of the tank body 1 and is arranged horizontally. The screen 2 is specifically made of a stainless steel mesh, which can reduce the impact on the taste of tea.
[0035] The lighting system is arranged on the bottom wall of the cover 11, and is used to supplement light to the tea leaves on the screen 2, simulating sunlight withering, which can promote the photosynthesis of the tea leaves, enhance the aroma and freshness of the tea leaves, avoid the phenomenon of "dead green" of the product during withering, and thus improve the quality of the tea leaves.
[0036] The air equalizing plate 3 is sealed and fixed to the inner wall of the tank body 1, and is located below the screen 2. The air equalizing plate 3 and the bottom wall of the tank body 1 enclose an air equalizing cavity 31. The air equalizing plate 3 is penetrated by a plurality of air equalizing holes 32 arranged in a matrix. The spacing between two adjacent air equalizing holes 32 is equal. The air equalizing holes 32 are expanded from bottom to top to increase the volume of rising hot air and the blowing range.
[0037] The hot air system is used to input hot air into the air equalization chamber 31. It is set by conventional means and will not be described in detail here.
[0038] After such arrangement, when withering the tea leaves, the tea leaves to be treated are spread on the screen 2, the cover 11 is closed, and then the lighting system and the hot air system are started. The hot air system continuously inputs hot air into the air distribution chamber 31, and outputs it upward from the multiple air distribution holes 32 on the air distribution plate 3, so that the hot air can be blown more evenly to the tea leaves spread on the screen 2, which can effectively ensure the uniformity of tea withering; and because the hot air is from bottom to top, the tea leaves stacked and spread on the screen 2 can be blown more fully with hot air, which can significantly increase the amount of tea leaves withered at one time and improve the processing capacity. The lighting system supplements the light for the tea leaves on the screen 2, which can improve the quality of the tea leaves after withering. At the same time, the internal space of the tank body 1 is compactly arranged, which can reduce the floor space of the tank body 1 and facilitate the layout of the workshop.
[0039] At the same time, in order to further improve the efficiency of black tea withering, the air intake of the hot air system can be appropriately increased, but in order to avoid the tea leaves on the screen 2 being stacked after being blown by the hot air, affecting the consistency of the withering quality of the same batch of tea leaves. Figure 1 A plurality of vertically arranged partitions 21 are fixedly connected to the screen 2, and the plurality of partitions 21 are arranged at intervals along the length direction of the trough body 1, and the plurality of partitions 21 separate the plurality of withering zones 22 above the screen 2; baffles 23 are fixedly connected to both sides of the partition 21 extending into two adjacent withering zones 22, and the baffles 23 are arranged along the width direction of the trough body 1, specifically, the baffles 23 are arranged on the partitions 21 at an upward inclination, and the baffles 23 are made of transparent material to reduce the influence on the lighting system.
[0040] In this way, after the tea leaves to be processed are dispersed in multiple withering zones 22 by the partition 21, the baffle 23 is used to block the loaded tea leaves to a certain extent, which can effectively avoid the excessive concentration and stacking of tea leaves; at the same time, tea leaves of different qualities can also be placed in different withering zones 22 to improve the utilization rate of the withering trough of the present application.
[0041] Further, see Figure 1 A plurality of wind shielding plates 4 corresponding to the plurality of withering zones 22 are slidably disposed on the upper end surface of the wind balancing plate 3, and a plurality of ventilation holes 41 having openings not smaller than the wind balancing holes 32 and arranged in a matrix are formed through the wind shielding plate 4, and the spacing between two adjacent wind balancing holes 32 along the length direction of the trough body 1 is greater than the aperture of the ventilation hole 41;
[0042] When the wind shield 4 moves to the point where the ventilation hole 41 thereon is located between two adjacent wind equalizing holes 32, the wind shield 4 blocks the plurality of wind equalizing holes 32 in the corresponding area. Figure 1 The wind shield 4 on the left side of the center.
[0043] In this way, the multiple wind shields 4 can be moved independently so that the wind balancing plates 3 can block the multiple wind balancing holes 32 corresponding to the corresponding withering zones 22 or reduce the excess air volume to achieve different processing requirements; for example, when the amount of tea to be processed is small, the multiple wind balancing holes 32 corresponding to the withering zones 22 where no tea leaves are put can be blocked to improve the utilization rate of hot air in the hot air system and reduce energy consumption. For example, when the thickness of tea leaves put into a single withering zone 22 is small, the wind shield 4 can also be moved to reduce the actual air volume of the multiple wind balancing holes 32 corresponding to the withering zone 22, thereby controlling the withering uniformity of the same batch of tea leaves.
[0044] In order to facilitate the adjustment of the wind shield 4 outside the tank body 1, refer to Figure 1 and Figure 2 A plurality of long grooves 12 corresponding to the plurality of wind shields 4 are penetrated and opened on the side wall of the trough body 1. The long grooves 12 are arranged along the length direction of the trough body 1. A lever 51 with one end extending outside the trough body 1 is slidably arranged in the long groove 12. A sealing plate 52 with a length not less than twice the length of the long groove 12 is slidably arranged inside the trough body 1. The sealing plate 52 is fixedly connected to the wind shield 4. One end of the lever 51 close to the middle of the trough body 1 is fixedly connected to the middle of the sealing plate 52.
[0045] In this way, by moving the lever 51 outside the slot body 1, the wind shielding plate 4 can be driven to move on the wind equalizing plate 3, and when the lever 51 moves in the long slot 12, the sealing plate 52 can always close the long slot 12 to prevent hot air from leaking out.
[0046] In addition, refer to Figure 1 The above-mentioned lighting system includes a plant fill light 61 installed on the cover 11, and a plurality of plant fill lights 61 are arranged at intervals along the length direction of the long groove 12, and a reflective layer 62 is attached to the bottom wall of the cover 11; thereby, the tea leaves on the screen 2 can be supplemented with light more evenly with the aid of the plurality of plant fill lights 61, thereby ensuring the withering quality of the tea leaves.
[0047] The implementation principle of a black tea withering tank capable of withering evenly in the present application embodiment is as follows:
[0048] When withering tea leaves, the tea leaves to be treated are spread on the screen 2, the cover 11 is closed, and then the lighting system and the hot air system are started. The hot air system continuously inputs hot air into the air distribution chamber 31, and outputs it upward from the multiple air distribution holes 32 on the air distribution plate 3, so that the hot air can be blown more evenly to the tea leaves spread on the screen 2, which can effectively ensure the uniformity of tea withering; and because the hot air is from bottom to top, the tea leaves stacked and spread on the screen 2 can be blown more fully with hot air, which can significantly increase the amount of tea leaves withered at one time and improve the processing capacity. At the same time, the internal space of the tank body 1 is compactly arranged, which can reduce the space occupied by the tank body 1 and facilitate the layout of the workshop.
[0049] Unless otherwise defined, the technical terms or scientific terms used in this application should be understood by people with ordinary skills in the field to which this application belongs. The words "first", "second", "third" and similar words used in the specification and claims of this application do not indicate any order, quantity or importance, but are only used to distinguish different components. "One" or "one" and similar words do not indicate a quantitative limit, but indicate that there is at least one. "Include" or "comprise" and similar words mean that the elements or objects appearing before "include" or "comprise" include the elements or objects listed after "include" or "comprise" and their equivalents, and do not exclude other elements or objects. "Up", "down", "left", "right" and the like are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.
[0050] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A black tea withering tank capable of withering evenly, characterized in that: include: The tank body (1) is in the shape of an elongated strip and is provided with a cover (11); The screen (2) is fixedly connected to the inside of the tank body (1) and is arranged horizontally; A lighting system, arranged on the bottom wall of the cover (11); An air distribution plate (3) is sealed and fixedly connected to the inner peripheral wall of the tank body (1), and is located below the screen (2); an air distribution cavity (31) is enclosed between the air distribution plate (3) and the bottom wall of the tank body (1); and a plurality of air distribution holes (32) arranged in a matrix are formed through the air distribution plate (3); A hot air system is used to input hot air into the air equalization chamber (31).
2. A black tea withering tank capable of uniform withering according to claim 1, characterized in that: The air equalizing holes (32) are expanded from bottom to top.
3. A black tea withering tank capable of uniform withering according to claim 1, characterized in that: A plurality of vertically arranged partitions (21) are fixedly connected to the screen (2), the plurality of partitions (21) being arranged at intervals along the length direction of the trough body (1), and the plurality of partitions (21) separating the upper portion of the screen (2) into a plurality of withering zones (22).
4. A black tea withering tank capable of uniform withering according to claim 3, characterized in that: Baffles (23) are fixedly connected to the two adjacent withering zones (22) on both sides of the partition plate (21), and the baffles (23) are arranged along the width direction of the trough body (1).
5. The black tea withering tank capable of uniform withering according to claim 3, characterized in that: A plurality of wind shielding plates (4) corresponding one to one with the plurality of withering zones (22) are slidably disposed on the upper end surface of the wind balancing plate (3); a plurality of ventilation holes (41) having openings no smaller than the wind balancing holes (32) and arranged in a matrix are formed through the wind shielding plate (4); and a spacing between two adjacent wind balancing holes (32) along the length direction of the trough body (1) is greater than the aperture of the ventilation hole (41); When the wind shielding plate (4) moves to a point where the ventilation hole (41) thereon is located between two adjacent wind balancing holes (32), the wind shielding plate (4) blocks a plurality of the wind balancing holes (32) in the corresponding area.
6. A black tea withering tank capable of uniform withering according to claim 5, characterized in that: A plurality of long grooves (12) corresponding to the plurality of wind shielding plates (4) are formed through the side wall of the trough body (1), the long grooves (12) being arranged along the length direction of the trough body (1), a lever (51) having one end extending outside the trough body (1) being slidably arranged in the long groove (12), a sealing plate (52) having a length not less than twice the length of the long groove (12) being slidably arranged inside the trough body (1), the sealing plate (52) being fixedly connected to the wind shielding plates (4), and one end of the lever (51) close to the middle of the trough body (1) being fixedly connected to the middle of the sealing plate (52).
7. The black tea withering tank capable of uniform withering according to claim 1, characterized in that: The lighting system comprises a plant supplementary light (61) mounted on the cover (11), and a reflective layer (62) is attached to the bottom wall of the cover (11).
Citation Information
Cited By
Equipment and method for detecting withering degree of black tea
CN121014750A
Apparatus for detecting degree of withering of black tea and method of detecting
CN121014750B
