Continuous intelligent tubular sugar boiling equipment

Abstract

The utility model discloses continuous intelligent tubular sugar boiling equipment, and relates to the technical field of sugar making and boiling. The proportional valve heater is mounted at the top of the rack; the device has the beneficial effects that the tubular film sugar decocting machine, the proportional valve heater, the hot gas flow limiting machine, the water-gas separator and the emptying valve are arranged, feed liquid flows in the middle layer of the pipeline, and steam is heated on the inner layer and the outer layer of the feed liquid, so that the feed liquid is subjected to combined action of high pressure and high temperature in the pipeline; when the feed liquid is conveyed to the water-gas separator, the pressure is suddenly reduced, steam in the feed liquid is instantly vaporized and separated from the top, the sugar boiling temperature control is more accurate, the cleaning mode can be started by one key after the production is finished, the production efficiency is greatly improved, and the production cost is reduced. The energy consumption and the labor intensity of workers in the sugar boiling process are reduced, and the device has high social use value and application prospects.

Description

Technical Field

[0001] The utility model relates to the technical field of candy manufacturing and sugar boiling, in particular to continuous intelligent tubular sugar boiling equipment. Background Art

[0002] Currently, the sugar-boiling equipment on the market mainly includes vacuum boiling equipment, thin-film boiling equipment, and normal-pressure boiling equipment. These sugar-boiling equipment have low automation levels, high labor intensity, high energy consumption, low production efficiency, and long high-temperature times, which may lead to coking of sugar and colloid during the sugar-boiling process.

[0003] Therefore, it is necessary to design a continuous intelligent tubular sugar-making equipment to solve the above-mentioned problems. Utility Model Content

[0004] The purpose of the utility model is to provide a continuous intelligent tubular sugar-boiling device to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above purpose, the utility model provides the following technical solution: a continuous intelligent tubular sugar-making device, comprising:

[0006] frame;

[0007] Proportional valve heater, the proportional valve heater is installed on the top of the frame;

[0008] A tubular film sugar-boiling machine, wherein the top of the proportional valve heater is installed on the tubular film sugar-boiling machine, and a steam trap is installed at the bottom of the tubular film sugar-boiling machine, and the steam trap is used for drainage;

[0009] Dosing pump, which is installed on the top of the frame and located on one side of the steam trap;

[0010] Temporary storage tank, which is installed on one side of the rack;

[0011] Hot air flow limiter, which is installed on the top of the tubular film sugar boiling machine;

[0012] The water-gas separator is installed on the outside of the tubular film sugar boiling machine.

[0013] The technical effect of adopting the above further scheme is: according to the needs of the product, the sugar boiling temperature is set on the control box, the quantitative pump is started, the feed liquid enters the filter from the temporary storage tank, is transported to the quantitative pump through the filter, and enters the tubular film sugar boiling machine through the quantitative pump. According to the input amount of the feed liquid and the set sugar boiling temperature, the proportional valve heater can automatically adjust the flow rate of the steam, the feed liquid flows in the middle layer of the pipeline, and the steam heats the inner and outer layers of the feed liquid, so that the feed liquid is subjected to the combined effect of high pressure and high temperature in the pipeline, so that the water in the feed liquid reaches a rapid boiling state. When the feed liquid is transported to the water-gas separator, the pressure suddenly decreases, and the steam in the feed liquid is instantly vaporized and separated from the top, thereby achieving the effect of boiling and concentrating. When the production is finished, the cleaning button can be started on the control box, and the equipment will automatically close the storage tank valve and open the drain valve for normal discharge. Through the cooperation of the control box, continuous feeding and continuous discharging methods are adopted to achieve continuous processing, and the steam flow and stable feeding of the quantitative pump are automatically controlled by the proportional valve heater.

[0014] As a preferred solution of the utility model: the water-gas separator and the hot gas flow limiter are connected via a connecting pipe, and the connecting pipe is used to connect the water-gas separator and the hot gas flow limiter and reinforce the installation at the same time.

[0015] The technical effect of adopting the above further solution is that the connecting pipe is used to connect the water-gas separator and the hot gas flow limiter while being reinforced and installed.

[0016] As a preferred solution of the utility model: a first pipeline is installed between the metering pump and the temporary storage tank, a filter is installed on the outside of the first pipeline, the filter is used for preliminary filtering of the transported liquid, and the first pipeline is used for normal transportation of the liquid.

[0017] The technical effect of adopting the above further scheme is: the filter is used to perform preliminary filtering treatment on the conveyed liquid, and the first pipeline is used to normally convey the liquid.

[0018] As a preferred solution of the utility model: a discharge valve is installed at the bottom of the water-gas separator, and the discharge valve is used to control the opening and closing of the discharge.

[0019] The technical effect of adopting the above further solution is: the discharge valve is used to control the opening and closing of the discharge.

[0020] As a preferred solution of the utility model: a cleaning tank is fixedly connected to one side adjacent to the temporary storage tank and the proportional valve heater, a second installation pipe is installed between the cleaning tank and the proportional valve heater, a pipe valve is fixedly connected to the outer side of the second installation pipe, the pipe valve is used to control the opening and closing of the installation pipe, and the cleaning tank is used to provide a cleaning source.

[0021] The technical effect of adopting the above further solution is: the pipeline valve is used to control the opening and closing of the installation pipeline, and the cleaning tank is used to provide a cleaning source.

[0022] As a preferred solution of the utility model: the inner wall of the tubular film sugar boiling machine is installed with a heat-insulating layer, and the heat-insulating layer is used to improve the heat-insulating effect during actual use.

[0023] The technical effect of adopting the above further solution is: the thermal insulation layer is used to improve the thermal insulation effect during actual use.

[0024] As a preferred solution of the utility model: a third installation pipeline is installed between the cleaning tank and the metering pump, and the third installation pipeline is used to connect the cleaning tank and the metering pump.

[0025] The technical effect of adopting the above further solution is: the third installation pipeline is used to connect the cleaning tank and the metering pump.

[0026] As a preferred solution of the utility model: a control electrical box is fixedly connected to the top of the frame and on one side away from the tubular film sugar boiling machine; the tubular film sugar boiling machine, proportional valve heater, hot gas flow limiting machine, water vapor separator, discharge valve, steam trap, metering pump, filter and pipeline valve are all electrically connected to the control electrical box; the control electrical box is used to control the operation of the tubular film sugar boiling machine, proportional valve heater, hot gas flow limiting machine, water vapor separator, discharge valve, steam trap, metering pump, filter and pipeline valve.

[0027] The technical effect of adopting the above further scheme is: the control electrical box is used to control the operation of the tubular film sugar boiling machine, proportional valve heater, hot air flow limiter, water-gas separator, discharge valve, steam trap, metering pump, filter and pipeline valve.

[0028] Compared with the prior art, the utility model has the following beneficial effects: a tubular film sugar boiling machine, a proportional valve heater, a hot air flow limiter, a water-gas separator and a discharge valve are provided; when in use, the sugar boiling temperature is set on the control electric box according to the needs of the product, the metering pump is started, the feed liquid enters the filter from the temporary storage tank, is transported to the metering pump through the filter, and enters the tubular film sugar boiling machine through the metering pump; according to the input amount of the feed liquid and the set sugar boiling temperature, the proportional valve heater can automatically adjust the flow rate of the steam, the feed liquid flows in the middle layer of the pipeline, the steam heats the inner and outer layers of the feed liquid, so that the feed liquid is heated evenly, and the feed liquid is subjected to the combined effect of high pressure and high temperature in the pipeline, so that the water content in the feed liquid reaches a rapid boiling state; when the feed liquid is transported to the water-gas separator, the pressure suddenly decreases, and the steam in the feed liquid is instantly vaporized and separated from the top, thereby achieving the boiling temperature. The effect of boiling and concentrating is achieved. When the production is finished, the cleaning button can be started on the control box, and the equipment will automatically close the storage tank valve, automatically open the pipeline valve, and use steam to clean the feed pipeline for 3-5 minutes. The pipeline valve is closed and the feed pipeline is automatically cleaned. The cleaning work is completed in about 6-10 minutes, and the steam trap is opened for normal discharge. Through the coordination of the control box, continuous feeding and continuous discharging methods are adopted to realize continuous processing. The proportional valve heater automatically controls the steam flow and the stable feeding of the metering pump to make the sugar boiling temperature constant. The sugar boiling time is about minutes, which reduces the destruction and coking of the colloid in the liquid, and the sugar boiling temperature control is more precise. After the production is completed, the cleaning mode can be turned on with one button, which greatly improves the production efficiency, reduces the energy consumption and labor intensity of employees in the sugar boiling process, and has high social use value and application prospects. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 This is a front view of the overall structure of the utility model;

[0030] Figure 2 It is a side view of the overall structure of the utility model;

[0031] Figure 3 It is a top view of the overall structure of the utility model.

[0032] In the figure:

[0033] 1. Tubular film sugar boiling machine;

[0034] 2. Proportional valve heater;

[0035] 3. Hot gas flow limiter;

[0036] 4. Water-gas separator;

[0037] 5. Discharge valve;

[0038] 6. Steam trap;

[0039] 7. Dosing pump;

[0040] 8. Control electric box;

[0041] 9. Cleaning tank;

[0042] 10. Temporary storage tank;

[0043] 11. Filter;

[0044] 12. Pipeline valves;

[0045] 13. Insulation layer;

[0046] 14. Rack. DETAILED DESCRIPTION

[0047] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0048] See also Figure 1 , Figure 2 and Figure 3 The utility model provides a technical solution: a continuous intelligent tubular sugar-making device, comprising:

[0049] Frame 14;

[0050] A proportional valve heater 2, the proportional valve heater 2 is installed on the top of the frame 14;

[0051] A tubular film sugar-boiling machine 1, a proportional valve heater 2 is installed on the top of the tubular film sugar-boiling machine 1, and a steam trap 6 is installed at the bottom of the tubular film sugar-boiling machine 1, and the steam trap 6 is used for drainage;

[0052] A metering pump 7, which is installed on the top of the frame 14 and located on one side of the steam trap 6;

[0053] A temporary storage tank 10, which is installed on one side of the frame 14;

[0054] A hot gas flow limiting machine 3, which is installed on the top of the tubular film sugar boiling machine 1;

[0055] The water-gas separator 4 is installed on the outside of the tubular film sugar-making machine 1.

[0056] It can be understood that the above scheme also has a tubular film sugar boiling machine 1, a proportional valve heater 2, a hot air flow limiter 3, a water-gas separator 4 and a discharge valve 5. When in use, the sugar boiling temperature is set on the control electric box 8 according to the needs of the product, and the metering pump 7 is started. The feed liquid enters the filter 11 from the temporary storage tank 10, is transported to the metering pump 7 through the filter 11, and enters the tubular film sugar boiling machine 1 through the metering pump 7. According to the input amount of the feed liquid and the set sugar boiling temperature, the proportional valve heater 2 can automatically adjust the flow rate of the steam. The feed liquid flows in the middle layer of the pipeline, and the steam heats the inner and outer layers of the feed liquid, so that the feed liquid is heated evenly, and the feed liquid is subjected to the combined effect of high pressure and high temperature in the pipeline, so that the water content in the feed liquid reaches a rapid boiling state. When the feed liquid is transported to the water-gas separator 4, the pressure suddenly decreases, and the steam in the feed liquid is instantly vaporized and separated from the top, thereby To achieve the effect of boiling and concentrating, when the production is finished, the cleaning button can be started on the control box 8, the equipment will automatically close the storage tank valve, automatically open the pipeline valve 12, use steam to clean the feed pipeline for 3-5 minutes, close the pipeline valve 12, and automatically clean the feed pipeline. It will take about 6-10 minutes to complete the cleaning work, open the drain valve 6 for normal discharge, and cooperate with the control box 8 to adopt continuous feeding and continuous discharging methods to achieve continuous processing. The proportional valve heater 2 automatically controls the steam flow and the stable feeding of the metering pump 7 to make the sugar boiling temperature constant. The sugar boiling time is about 5 minutes, which reduces the destruction and coking of the colloid in the liquid, and the sugar boiling temperature control is more accurate. After the production is completed, the cleaning mode can be turned on with one button, which greatly improves the production efficiency, reduces the energy consumption and labor intensity of the employees in the sugar boiling process, and has high social use value and application prospects.

[0057] See also Figure 1 , Figure 2 and Figure 3 The water-gas separator 4 is connected to the hot gas flow limiter 3 through a connecting pipe, and an insulation layer 13 is installed on the inner wall of the tubular film sugar boiling machine 1.

[0058] It is understandable that in the above scheme, the insulation layer 13 is used to improve the insulation effect during actual use, and the connecting pipe is used to connect the water vapor separator 4 and the hot gas flow limiter 3 while reinforcing the installation.

[0059] See also Figure 1 , Figure 2 and Figure 3 A first pipeline is installed between the metering pump 7 and the temporary storage tank 10, a filter 11 is installed on the outside of the first pipeline, a discharge valve 5 is installed at the bottom of the water-gas separator 4, and the discharge valve 5 is used to control the opening and closing of the discharge. A cleaning tank 9 is fixedly connected to the adjacent side of the temporary storage tank 10 and the proportional valve heater 2, and a second installation pipeline is installed between the cleaning tank 9 and the proportional valve heater 2.

[0060] It can be understood that in the above scheme, a filter 11 is also used to perform preliminary filtering treatment on the transported liquid. The first pipeline is used to normally transport the liquid. A pipeline valve 12 is fixedly connected to the outside of the second installation pipeline. The pipeline valve 12 is used to control the opening and closing of the installation pipeline. The cleaning tank 9 is used to provide a cleaning source.

[0061] See also Figure 1 , Figure 2 and Figure 3 A third installation pipeline is installed between the cleaning tank 9 and the metering pump 7.

[0062] It is understandable that in the above solution, there is also a third installation pipeline for connecting the cleaning tank 9 and the metering pump 7.

[0063] See also Figure 1 , Figure 2 and Figure 3 A control electrical box 8 is fixedly connected to the top of the frame 14 and on one side away from the tubular film sugar boiling machine 1. The tubular film sugar boiling machine 1, the proportional valve heater 2, the hot air flow limiter 3, the water-gas separator 4, the discharge valve 5, the steam trap 6, the metering pump 7, the filter 11 and the pipeline valve 12 are all electrically connected to the control electrical box 8.

[0064] It can be understood that the above scheme also contains a control electrical box 8 for controlling the operation of the tubular film sugar boiling machine 1, the proportional valve heater 2, the hot air flow limiter 3, the water-gas separator 4, the discharge valve 5, the steam trap 6, the metering pump 7, the filter 11 and the pipeline valve 12.

[0065] See also Figure 1 , Figure 2 and Figure 3 , the working principle of the utility model:

[0066] According to the needs of the product, the sugar boiling temperature is set on the control box 8, and the metering pump 7 is started. The liquid enters the filter 11 from the temporary storage tank 10, is transported to the metering pump 7 through the filter 11, and enters the tubular film sugar boiling machine 1 through the metering pump 7. According to the input amount of the liquid and the set sugar boiling temperature, the proportional valve heater 2 can automatically adjust the flow rate of the steam. The liquid flows in the middle layer of the pipeline, and the steam heats the inner and outer layers of the liquid, so that the liquid is heated evenly, and the liquid is subjected to the combined effect of high pressure and high temperature in the pipeline, so that the liquid is heated evenly. The water content reaches a rapid boiling state. When the feed liquid is transported to the water-gas separator 4, the pressure suddenly decreases, and the steam in the feed liquid is instantly vaporized and separated from the top, thereby achieving the effect of boiling and concentrating. When the production is finished, the cleaning button can be activated on the control box 8, and the equipment will automatically close the storage tank valve, automatically open the pipeline valve 12, and use steam to clean the feed pipeline for 3-5 minutes, close the pipeline valve 12, and automatically clean the feed pipeline. The cleaning work is completed in about 6-10 minutes, and the steam trap 6 is opened for normal discharge;

[0067] By cooperating with the control electric box 8 and adopting the continuous feeding and discharging mode, continuous processing is realized. The proportional valve heater 2 automatically controls the steam flow and the stable feeding of the metering pump 7, so that the sugar boiling temperature reaches a constant. The sugar boiling time is about 5 minutes, which reduces the destruction and carbonization of the colloid in the liquid material. The sugar boiling temperature control is more accurate. After the production is completed, the cleaning mode can be turned on by one button, which greatly improves the production efficiency, reduces the energy consumption of the sugar boiling process and the labor intensity of employees, and has a high social use value and application prospect.

[0068] In the description of the present invention, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inside", "front", "center", "both ends" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0069] In addition, the terms "first", "second", "third" and "fourth" are used for descriptive purposes only and are not to be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, the features defined as "first", "second", "third" and "fourth" may explicitly or implicitly include at least one of such features.

[0070] In the present utility model, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the utility model according to the specific circumstances.

[0071] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A continuous intelligent tubular sugar-boiling device, characterized in that: include: Rack (14); A proportional valve heater (2), the proportional valve heater (2) being mounted on the top of the frame (14); A tubular film sugar-boiling machine (1), the top of the tubular film sugar-boiling machine (1) is equipped with a proportional valve heater (2), and a steam trap (6) is installed at the bottom of the tubular film sugar-boiling machine (1), and the steam trap (6) is used for drainage; A metering pump (7), the metering pump (7) is installed on the top of the frame (14) and is located on one side of the steam trap (6); A temporary storage tank (10), the temporary storage tank (10) is installed on one side of the frame (14); A hot air flow limiting machine (3), the hot air flow limiting machine (3) is installed on the top of the tubular film sugar boiling machine (1); A water-gas separator (4) is installed on the outside of the tubular thin-film sugar-boiling machine (1).

2. The continuous intelligent tubular sugar-boiling equipment according to claim 1 is characterized in that: The water-gas separator (4) and the hot gas flow limiter (3) are connected via a connecting pipe, and the connecting pipe is used to connect the water-gas separator (4) and the hot gas flow limiter (3) and to reinforce and install them at the same time.

3. The continuous intelligent tubular sugar-boiling equipment according to claim 1 is characterized in that: A first pipeline is installed between the metering pump (7) and the temporary storage tank (10), and a filter (11) is installed on the outside of the first pipeline. The filter (11) is used to perform preliminary filtering treatment on the transported liquid. The first pipeline is used to transport the liquid normally.

4. The continuous intelligent tubular sugar-boiling equipment according to claim 3 is characterized in that: A discharge valve (5) is installed at the bottom of the water-gas separator (4), and the discharge valve (5) is used to control the opening and closing of discharge.

5. The continuous intelligent tubular sugar-boiling equipment according to claim 4 is characterized in that: A cleaning tank (9) is fixedly connected to one side adjacent to the temporary storage tank (10) and the proportional valve heater (2); a second installation pipeline is installed between the cleaning tank (9) and the proportional valve heater (2); a pipeline valve (12) is fixedly connected to the outer side of the second installation pipeline; the pipeline valve (12) is used to control the opening and closing of the installation pipeline; and the cleaning tank (9) is used to provide a cleaning source.

6. The continuous intelligent tubular sugar-boiling equipment according to claim 1 is characterized in that: The inner wall of the tubular film sugar boiling machine (1) is provided with a heat-insulating layer (13), and the heat-insulating layer (13) is used to improve the heat-insulating effect during actual use.

7. The continuous intelligent tubular sugar-boiling equipment according to claim 5 is characterized in that: A third installation pipeline is installed between the cleaning tank (9) and the metering pump (7), and the third installation pipeline is used to connect the cleaning tank (9) and the metering pump (7).

8. The continuous intelligent tubular sugar-boiling equipment according to claim 7, characterized in that: A control electric box (8) is fixedly connected to the top of the frame (14) and on a side away from the tubular film sugar-boiling machine (1); the tubular film sugar-boiling machine (1), the proportional valve heater (2), the hot gas flow limiter (3), the water-gas separator (4), the discharge valve (5), the steam trap (6), the metering pump (7), the filter (11) and the pipeline valve (12) are all electrically connected to the control electric box (8); the control electric box (8) is used to control the operation of the tubular film sugar-boiling machine (1), the proportional valve heater (2), the hot gas flow limiter (3), the water-gas separator (4), the discharge valve (5), the steam trap (6), the metering pump (7), the filter (11) and the pipeline valve (12).

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