Efficient EVA (Ethylene Vinyl Acetate) sole blanking machine

By setting up a loading area, processing area and finishing area in the EVA sole punching machine, automatic separation and finishing are achieved, and the problems of high labor intensity and waste dispersion in the existing technology are solved, and the production efficiency and working environment are improved.

CN222149203UActive Publication Date: 2024-12-13JINJIANG XINLAIFA WEAVING CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420893120.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-27
Publication Date
2024-12-13
Estimated Expiration
2034-04-27

AI Technical Summary

Technical Problem

The existing EVA sole punching machines have high labor intensity and low working efficiency, and the scraps after the punching are dispersed everywhere, affecting the production environment and recycling.

Method used

An efficient EVA sole punching machine was designed. By setting up a feeding area, processing area and finishing area, the punching process is divided into two independent working areas, and the gantry and separation device are used to achieve automatic separation and finishing, reducing labor Intervention to improve production efficiency.

Benefits of technology

It realizes automated production, reduces labor costs, improves production efficiency, optimizes the working environment, and reduces the impact of corner waste.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222149203U_ABST
    Figure CN222149203U_ABST
Patent Text Reader

Abstract

The utility model discloses an efficient EVA sole blanking machine which is sequentially provided with a feeding area, a processing area and an arrangement area from left to right, the processing area comprises a bearing plate, the bearing plate is sequentially provided with a first portal frame, a roller way, a second portal frame and a through groove from left to right, a blanking machine head is arranged on the first portal frame, and a fixing air cylinder and a separating device are fixedly arranged on the second portal frame. The sorting area comprises a conveying belt arranged below the bearing plate, a first box body is arranged at the discharging end of the conveying belt, and a second box body is arranged on the right side of the bearing plate, so that the single-station production mode that small materials are manually placed into a blanking machine and shoe soles are manually taken out after blanking in traditional blanking is changed; sole blanking is carried out on the whole plate, the earlier stage treatment process of the plate is reduced, by arranging the arrangement area, the blanked sole and plate waste are divided, the working environment is optimized, the labor cost is reduced, and the production efficiency is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the field of shoe sole punching machines, in particular to a high-efficiency EVA shoe sole punching machine. Background Art

[0002] EVA sole is a sole material made of ethylene-vinyl acetate copolymer (Ethylene-Vinyl Acetate), which has the advantages of lightness, good elasticity, high flexibility, and wrinkle resistance. The advantages of this material also include good shockproof and cushioning properties, as well as the ability to maintain certain flexibility and thermal insulation properties in low temperature environments. EVA sole punching is a process of processing EVA materials into soles through a specific process flow. In the existing EVA sole punching, large pieces of processed materials are mostly pre-cut into small pieces, and then the small pieces of materials are manually fed into the punching machine. The punched soles are then manually removed, which has high labor intensity and low work efficiency. The scraps after punching are accumulated in the work area and scattered everywhere, which hinders production and is not conducive to recycling. Utility Model Content

[0003] The utility model provides a high-efficiency EVA sole punching machine, which overcomes the shortcomings described in the background technology.

[0004] The technical solution adopted by the utility model to solve its technical problem is:

[0005] An efficient EVA sole punching machine comprises a feeding area, a processing area and a finishing area, which are arranged in sequence from left to right;

[0006] The processing area includes a carrying plate and a punching machine head. The carrying plate is provided with a first gantry, a roller conveyor second gantry, and a through slot from left to right. The punching machine head is provided on the first gantry. A fixed cylinder and a separation device are fixedly provided on the second gantry. The through slot is correspondingly provided below the separation device.

[0007] The sorting area includes a first box body provided at the discharge end of a conveyor belt arranged below a carrying plate, and a second box body provided below the right end of the carrying plate.

[0008] A better technical solution: the processing area also includes an auxiliary rod, the surface of the auxiliary rod is provided with anti-slip protrusions, the right end of the front and rear side walls of the bearing plate is provided with an extension plate, the extension plate is provided with a through hole, a rotating bearing is arranged in the through hole, both ends of the auxiliary rod are arranged in the rotating bearings, and one end is fixedly connected to the motor drive shaft.

[0009] A preferred technical solution: The separation device includes a separation cylinder, the piston rod end of the separation cylinder is fixedly connected to a guide rail, and a plurality of separation blocks are movably arranged on the guide rail.

[0010] A preferred technical solution: the guide rail has an I-shaped cross section, one side of the separation block is slidably connected to the guide rail, and the other side is provided with a bolt hole, and the separation block is engaged with the guide rail through the bolt.

[0011] A better technical solution: the fixed cylinder is arranged on the left and right sides of the separation cylinder, and universal wheels are arranged under the first box body and the second box body.

[0012] Compared with the background technology, this technical solution has the following advantages:

[0013] Due to the provision of the feeding area, the processing area, the first gantry, the second gantry and other components in the utility model, the punching of the soles and the separation of the soles from the plate are divided into two working areas, which changes the single-station production mode of the traditional punching in which small pieces of materials are manually put into the punching machine and the soles are manually taken out after punching. The soles are punched on the whole plate, which reduces the early processing flow of the plate. By setting up the sorting area, the punched soles and plate waste are diverted, the working environment is optimized, the labor cost is reduced, and the production efficiency is improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0016] Figure 2 It is a left view of the first gantry of the utility model.

[0017] Figure 3 It is a top view of the second gantry of the utility model.

[0018] Figure 4 It is a side view of the second gantry of the utility model.

[0019] Figure 5 This is a structural assembly diagram of the separation block of the utility model.

[0020] Figure 6 It is a schematic diagram of the separation block combination of the utility model.

[0021] In the figure: loading area 1, processing area 2, sorting area 3, bearing plate 21, extension plate 211, rotating bearing 212, first gantry 221, second gantry 222, punching head 23, fixed cylinder 241, separation device 25, separation cylinder 251, guide rail 252, separation block 253, roller 26, through groove 27, auxiliary rod 28, anti-slip protrusion 281, motor 282, conveyor belt 29, first box body 30, second box body 31, universal wheel 32. DETAILED DESCRIPTION

[0022] like Figure 1-Figure 2As shown, a high-efficiency EVA sole punching machine includes a feeding area 1, a processing area 2, and a finishing area 3, wherein the feeding area 1, the processing area 2, and the finishing area 3 are arranged in sequence from left to right;

[0023] The loading area 1 is a roller conveyor, and the processing area 2 includes a carrying plate 21 and a punching head 23. The carrying plate 21 is provided with a first gantry 221, a roller 26, a second gantry 222, and a through slot 27 from left to right. The punching head 23 is provided on the first gantry 221, and a fixed cylinder 241 and a separation device 25 are fixedly provided on the second gantry 222. The through slot 27 is correspondingly provided below the separation device 25.

[0024] The sorting area 3 includes a conveyor belt 29 disposed below the carrying plate 21 . A first box 30 is disposed at the discharge end of the conveyor belt 29 . A second box 30 is disposed on the right side of the carrying plate 21 .

[0025] In this embodiment, when in use, the loading area 1 delivers the EVA sheet to be processed into the processing area 2. The EVA sheet to be processed first passes through the first gantry 221. At this time, the loading area 1 stops conveying, and the punching head 23 rises and resets after punching the EVA sheet to be processed. Then the loading area 1 resumes loading, and the unprocessed EVA sheet arrives under the punching head 23 and repeats the above processing method to punch the EVA sheet to be processed.

[0026] The existing EVA sole punching method is to divide the large piece of material to be punched into small pieces, put them into the punching machine manually, and then manually separate them after punching, which not only causes material waste but also has low processing efficiency.

[0027] like Figure 3-Figure 5 As shown, the punched EVA sheet enters under the second gantry 222 under the action of the loading area 1 and the roller 26. The second gantry 222 is provided with a plurality of through grooves 27 penetrating the bottom plate at the position corresponding to the bearing plate 21. The size of the through grooves 27 is slightly larger than the processed sole so that the sole can pass through the through grooves 27.

[0028] The second gantry 222 is provided with a fixed cylinder 241 for fixing the EVA plate, and a separation device 25 for separating the shoe mold from the plate, the separation device 25 includes a separation cylinder 251, the separation cylinder 251 is fixedly arranged in the center of the crossbeam of the second gantry 222, the piston rod end of the separation cylinder 251 is fixedly connected to the guide rail 252, and a plurality of separation blocks 253 are movably arranged on the guide rail 252, the guide rail 252 has an I-shaped cross-section, one side of the separation block 253 is slidably connected to the guide rail 252, and the other side is provided with a bolt hole, and is fixed to the guide rail 252 by bolts, the fixed cylinder 241 is arranged on the left and right of the separation cylinder 251, close to the column of the second gantry 222, and when the telescopic rod of the fixed cylinder 241 is extended, it falls on the outside of the through groove area.

[0029] In this embodiment, the EVA sheet after punching reaches the bottom of the second gantry 222, and the sole overlaps with the through groove 27. At this time, the telescopic rod of the fixed cylinder 241 descends, and the edge of the EVA sheet is pressed against the bearing plate 21 to prevent the sheet from being offset when it is separated from the sole. The telescopic rod of the separation cylinder 251 descends, driving the separation block 253 set on the guide rail 252 to push the sole out of the through groove, thereby achieving the technical effect of separating the sole from the EVA sheet. Subsequently, the fixed cylinder 241 and the separation device 25 rise and reset, and the loading area 1 and the roller 26 are started to push the EVA sheet to the right. After the sole overlaps with the through groove 27, the loading area 1 and the roller 26 stop, and the above separation action is repeated. The separation block 253 can be increased or decreased on the guide rail 252 as needed to adjust the spacing and flexibly cooperate with specific production.

[0030] like Figure 2 As shown, the processing area also includes an auxiliary rod 28, and the surface of the auxiliary rod 28 is provided with an anti-slip protrusion 281. The right end of the front and rear side walls of the supporting plate 21 is provided with an extension plate 211, and a through hole is provided on the extension plate 211. A rotating bearing 212 is arranged in the through hole. Both ends of the auxiliary rod 28 are arranged in the rotating bearing 212, and one end is fixedly connected to the drive shaft of the motor 282.

[0031] In this embodiment, the EVA sheet waste separated from the soles will be twisted, warped, and entangled with each other. The auxiliary rod 28 is driven by the motor 282 to send the EVA sheet waste into the sorting area. The anti-slip protrusions 281 are set to improve the sorting efficiency and reduce the problem of normal production being affected by the EVA sheet waste problem.

[0032] The sorting area 3 includes a conveyor belt 29, a first box 30, and a second box 31. The conveyor belt 29 is arranged below the through groove 27 to send the separated soles into the first box 30. The second box 31 contains EVA sheet waste and is movably arranged below the auxiliary rod 28. The first box 30 and the second box 31 are both provided with universal wheels to facilitate movement and improve replacement efficiency.

[0033] In this embodiment, by setting up a sorting area, the labor intensity of manually taking out the soles and cleaning the EVA sheet waste is reduced. It is only necessary to replace the boxes when the first box 30 and the second box 31 are full, thereby improving labor efficiency.

[0034] The above description is only a preferred embodiment of the present invention, and therefore cannot be used to limit the scope of implementation of the present invention. That is, equivalent changes and modifications made according to the patent scope of the present invention and the contents of the specification should still fall within the scope covered by the present invention.

Claims

1. An efficient EVA sole punching machine, comprising a feeding area (1), characterized in that: A processing area (2) and a finishing area (3) are arranged in sequence on the right side of the loading area (1); The processing area (2) comprises a carrying plate (21) and a punching machine head (23); the carrying plate (21) is provided with a first gantry (221), a roller table (26), a second gantry (222), and a through slot (27) in sequence from left to right; the punching machine head (23) is arranged on the first gantry (221); a fixed cylinder (241) and a separation device (25) are fixedly arranged on the second gantry (222); and the through slot (27) is correspondingly arranged below the separation device (25); The sorting area (3) comprises a conveyor belt (29) arranged below the carrying plate (21), a first box body (30) is provided at the discharge end of the conveyor belt (29), and a second box body (31) is provided on the right side of the carrying plate (21).

2. The high-efficiency EVA sole punching machine according to claim 1, characterized in that: The processing area further comprises an auxiliary rod (28), a surface of which is provided with an anti-slip protrusion (281), an extension plate (211) is provided at the right end of the front and rear side walls of the bearing plate (21), a through hole is provided on the extension plate (211), a rotating bearing (212) is provided in the through hole, and both ends of the auxiliary rod (28) are arranged in the rotating bearing (212), and one end thereof is fixedly connected to the transmission shaft of the motor (282).

3. The high-efficiency EVA sole punching machine according to claim 1, characterized in that: The separation device (25) comprises a separation cylinder (251), the piston rod end of the separation cylinder (251) being fixedly connected to a guide rail (252), and a plurality of separation blocks (253) being movably arranged on the guide rail (252).

4. The high-efficiency EVA sole punching machine according to claim 3, characterized in that: The guide rail (252) has an I-shaped cross section, one side of the separation block (253) is slidably connected to the guide rail (252), and the other side is provided with a bolt hole, and is abutted against the guide rail (252) through a bolt.

5. The high-efficiency EVA sole punching machine according to claim 3, characterized in that: The fixed cylinder (241) is arranged on the left and right sides of the separation cylinder (251).

6. The high-efficiency EVA sole punching machine according to claim 1, characterized in that: Universal wheels (32) are provided below the first box body (30) and the second box body (31).