Miniature horizontal reaction kettle with stirring paddle capable of carrying catalyst

By designing multiple sets of catalyst clips and stirrers in a micro horizontal reactor, the problem of low utilization rate of catalysts in existing reactors is solved, and sufficient reaction and efficient mixing of catalysts and reaction liquids are achieved.

CN222151987UActive Publication Date: 2024-12-13SHANGHAI HUOTONG EXPERIMENTAL INSTR CO LTD
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Patent Information

Application Number
CN202421385148.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-17
Publication Date
2024-12-13
Estimated Expiration
2034-06-17

AI Technical Summary

Technical Problem

The existing reactor can only be added when the catalyst is added when the catalyst is added, the catalyst utilization rate is low, and the reaction between the catalyst and the reaction liquid is insufficient.

Method used

A miniature horizontal reactor with a stirring paddle that can carry catalyst is designed, and multiple sets of catalyst clips are evenly arranged on the stirring rod, and the catalyst and the reaction liquid are fully mixed through the rotation of the stirrer.

Benefits of technology

In the limited space of the micro reactor, the catalyst is carried to the maximum extent, ensuring that multiple groups of catalysts react fully with the reaction liquid, significantly improving the utilization rate and reaction efficiency of the catalyst.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of reaction kettles, and particularly relates to a miniature horizontal reaction kettle with a stirring paddle capable of carrying a catalyst, which comprises a reaction kettle body, a heating furnace and support legs, a kettle cover is arranged on the reaction kettle body, and a stirrer is mounted on one side, far away from the reaction kettle body, of the central position of the kettle cover. A stirring paddle is installed on the side, close to the reaction kettle body, of the center of the kettle cover and composed of a stirring rod and multiple sets of catalyst clamping pieces, the catalyst clamping pieces are evenly arranged on the stirring rod, the reaction kettle is of a horizontal structure, multiple sets of catalysts can fully react with reaction liquid in the reaction kettle at the same time, and meanwhile the stirring paddle rotates to enable the catalysts to fully react with the reaction liquid in the reaction kettle. The catalyst is uniformly mixed and contacted with reaction liquid, so that the catalytic efficiency is greatly improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of reaction kettles, and particularly relates to a micro horizontal reaction kettle in which a stirring paddle can carry a catalyst. Background Art

[0002] A reactor is broadly understood as a container for physical or chemical reactions. Through the structural design and parameter configuration of the container, the heating, evaporation, cooling and low-speed mixing functions required by the process can be achieved.

[0003] During the process of material reaction in the reactor, it is sometimes necessary to add a catalyst into the reactor to speed up the reaction rate of the materials inside the reactor. In conventional reactors, the catalyst can only be added when the reactor is opened. Under the condition of less reaction liquid, the catalyst can only react with the catalyst near the bottom of the reactor. The catalyst utilization rate is low, and the reaction between the catalyst and the reaction liquid is not sufficient.

[0004] To this end, we proposed a micro horizontal reactor in which the stirring paddle can carry the catalyst. Utility Model Content

[0005] In order to overcome the problems raised in the background technology, the utility model proposes a micro horizontal reactor with a stirring paddle that can carry a catalyst.

[0006] In order to achieve the above invention objectives and the above technical effects, the utility model adopts the following technical solutions:

[0007] A micro horizontal reactor with a stirring paddle that can carry a catalyst, comprising a reactor body and a heating furnace, wherein the reactor body is arranged on one side of the heating furnace, the bottom of the heating furnace is provided with legs, the reactor body is provided with a reactor cover, a stirrer is installed on the center of the reactor cover away from the reactor body, an air inlet, a liquid inlet, a temperature measuring port, and a spare port are provided on the reactor cover, and the temperature measuring port is provided with a temperature sensor;

[0008] The invention is characterized in that the stirrer is connected to a stirring motor, a stirring paddle is installed on one side of the reactor cover near the reactor body at the center, the stirring paddle is composed of a stirring rod and a plurality of catalyst clips, the catalyst clips are evenly arranged on the stirring rod, the output shaft of the stirring motor is fixedly connected to the stirring rod, and the stirring rod is connected to a high-temperature bearing;

[0009] A plug is arranged at one end of the reactor body away from the reactor cover, and a circular arc boss is used to seal between the plug and the reactor body.

[0010] Preferably, the catalyst clip comprises a stirring paddle fixed plate and a plurality of movable pressing plates, and a catalyst mounting position is provided between the fixed plate and the movable pressing plate and fastened with bolts.

[0011] Preferably, a threaded joint is provided at one end of the stirring rod close to the stirrer.

[0012] Preferably, grooves are evenly distributed on the circumference of the stirring rod, and the stirring paddle fixing plate is welded to the stirring rod.

[0013] Preferably, the movable pressing plate is a rectangular frame with a hollow center and surrounded by corrosion-resistant alloy material.

[0014] Preferably, the end of the reaction kettle body that is not in contact with the heating furnace is provided with an exhaust port.

[0015] Preferably, the reactor body and the reactor cover are connected via a flange.

[0016] The utility model discloses a micro horizontal reactor with a stirring paddle that can carry a catalyst. In view of the fact that the catalyst can only be added when the reactor is opened when the catalyst is required to participate in the reaction during the current reactor reaction, and can only react with the catalyst near the bottom of the reactor when the reaction liquid is less, the catalyst utilization rate is low, and the reaction between the catalyst and the reaction liquid is not sufficient; a multi-piece stirring paddle that can carry multiple groups of catalysts at the same time is provided, which can carry the catalyst to the maximum extent within the limited space of the micro reactor. The catalyst clips are evenly arranged on the stirring rod, and the reactor adopts a horizontal structure, which can make multiple groups of catalysts fully react with the reaction liquid in the reactor at the same time. At the same time, the rotation of the stirrer makes the catalyst evenly mixed and contacted with the reaction liquid, which greatly improves the catalytic efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 It is a cross-sectional view of the utility model;

[0020] Figure 3 It is a left view of the utility model;

[0021] Figure 4 It is a structural schematic diagram of the stirring paddle of the utility model;

[0022] Figure 5 is a side view of the stirring paddle;

[0023] Figure 6 It is a cross-sectional view of the stirring paddle CC.

[0024] The accompanying drawings are marked as follows: 1. Reactor body; 2. Stirring paddle; 3. Agitator; 4. Heating furnace; 5. Support leg; 6. Temperature sensor; 7. Stirring motor; 8. Output shaft; 81. High-temperature bearing; 9. Stirring rod; 91. Threaded joint; 92. Groove; 10. Catalyst clip; 101. Stirring paddle fixing plate; 102. Movable pressing plate; 103. Catalyst mounting position; 11. Reactor cover; 111. Air inlet; 112. Liquid inlet; 113. Temperature measuring port; 114. Exhaust port; 115. Spare port; 13. Plug. DETAILED DESCRIPTION

[0025] The technical solution of the utility model is further specifically described below through embodiments and in conjunction with the accompanying drawings.

[0026] A micro horizontal reactor with a stirring paddle that can carry a catalyst comprises a reactor body 1 and a heating furnace 4. The reactor body 1 is arranged on one side of the heating furnace 4. The bottom of the heating furnace 4 has legs 5 for supporting.

[0027] The reactor body 1 is provided with a reactor cover 11, which is connected to the reactor body 1 by a flange. The reactor body 1 and the reactor cover 11 have high bonding strength and good tightness, and the reactor cover is more convenient to disassemble. A stirrer 3 is installed on the side of the reactor cover 11 away from the reactor body 1 at the center. The reactor cover is provided with an air inlet 111, a liquid inlet 112, a temperature measuring port 113, and a spare port 115. The temperature measuring port 113 is provided with a temperature sensor 6;

[0028] The end of the reactor body that is not in contact with the heating furnace 4 is provided with an exhaust port 114, and the exhaust port 114 is higher than the air inlet 111. Raising the position of the exhaust port 114 can better cool the exhausted gas;

[0029] When the reactor is in use, the temperature sensor 6 monitors the temperature in the reactor in real time, which is convenient for the user to control the reaction at the most suitable temperature;

[0030] The agitator 3 is connected to the stirring motor 7. A stirring paddle 2 is installed on one side of the reactor body 1 near the center of the reactor cover 11. The stirring paddle 2 is composed of a stirring rod 9 and a plurality of catalyst clips 10. The catalyst clips 10 are evenly arranged on the stirring rod 9. The catalyst clips 10 include a stirring paddle fixed plate 101 and a plurality of movable pressing plates 102. A catalyst installation position 103 is arranged between the fixed plate and the movable pressing plate and is fastened with bolts. The movable pressing plate 102 is a rectangular frame made of corrosion-resistant alloy material with a hollow center. The use of corrosion-resistant alloy can be more suitable for a variety of environments. Grooves 92 are evenly distributed on the circumference of the stirring rod 9. The stirring paddle 2 fixed plate 101 is welded to the stirring rod 9.

[0031] The catalysts installed in the multiple catalyst installation positions fully react with the reaction liquid in the reactor at the same time, and the rotation of the agitator makes the catalyst evenly mixed and contacted with the reaction liquid, which greatly improves the catalytic efficiency.

[0032] The output shaft 8 of the stirring motor is fixedly connected to the stirring rod 9, and the stirring rod 9 is connected to the high-temperature bearing 81, and the high-temperature bearing is arranged in the kettle body 1; a plug 13 is arranged at one end of the reactor body 1 away from the kettle cover 11, and a circular arc boss is used to seal the plug 13 and the reactor body 1. The left and right sides of the agitator 3 are supported by the plug 13 and the kettle cover 11, so that the agitator 3 runs more smoothly, and the stirring rod 9 is not easy to bend or deform after operation. The setting of the plug 13 facilitates the installation and disassembly of the stirring rod 9 and the high-temperature bearing 81.

[0033] A threaded joint 91 is provided at one end 2 of the stirring rod 9 close to the stirrer. The stirring rod 9 is connected to the stirrer 3 by threads. When in use, the connection will not fall into the reactor even if it is slightly loosened.

[0034] The utility model discloses a micro horizontal reactor with a stirring paddle that can carry a catalyst. In view of the fact that the catalyst can only be added when the reactor is opened when the catalyst is required to participate in the reaction during the current reactor reaction, and can only react with the catalyst near the bottom of the reactor when the reaction liquid is less, the catalyst utilization rate is low, and the reaction between the catalyst and the reaction liquid is not sufficient; a multi-piece stirring paddle that can carry multiple groups of catalysts at the same time is provided, which can carry the catalyst to the maximum extent within the limited space of the micro reactor. The catalyst clips are evenly arranged on the stirring rod, and the reactor adopts a horizontal structure, which can make multiple groups of catalysts fully react with the reaction liquid in the reactor at the same time. At the same time, the rotation of the stirrer makes the catalyst evenly mixed and contacted with the reaction liquid, which greatly improves the catalytic efficiency.

Claims

1. A micro-horizontal reactor with a stirring paddle capable of carrying a catalyst, comprising a reactor body (1) and a heating furnace (4), wherein the reactor body (1) is arranged on one side of the heating furnace (4), the bottom of the heating furnace (4) is provided with a support leg (5), the reactor body (1) is provided with a reactor cover (11), a stirrer (3) is installed at a side of the center of the reactor cover (11) away from the reactor body (1), the reactor cover (11) is provided with an air inlet (111), a liquid inlet (112), a temperature measuring port (113), and a spare port (115), and the temperature measuring port (113) is provided with a temperature sensor (6); Features The stirrer (3) is connected to a stirring motor (7); a stirring paddle (2) is installed on a side of the reactor cover (11) at a central position close to the reactor body (1); the stirring paddle (2) is composed of a stirring rod (9) and a plurality of groups of catalyst clips (10); the catalyst clips (10) are evenly arranged on the stirring rod (9); the output shaft (8) of the stirring motor is fixedly connected to the stirring rod (9); and the stirring rod (9) is connected to a high-temperature bearing (81); A plug (13) is provided at one end of the reaction kettle body (1) away from the kettle cover (11), and a circular arc boss is used to seal between the plug (13) and the kettle body (1).

2. A micro-horizontal reactor with a stirring paddle capable of carrying a catalyst according to claim 1, characterized in that: The catalyst clip (10) comprises a stirring paddle fixed plate (101) and a plurality of movable pressing plates (102), and a catalyst installation position (103) is arranged between the fixed plate (101) and the movable pressing plates (102) and is fastened with bolts.

3. The micro-horizontal reactor according to claim 1, wherein the stirring paddle can carry a catalyst, The stirring rod (9) is provided with a threaded joint (91) at one end close to the stirrer (3).

4. The micro-horizontal reactor according to claim 2, wherein the stirring paddle can carry a catalyst, The stirring rod (9) is provided with grooves (92) evenly distributed around its circumference, and the stirring paddle fixing plate (101) is welded to the stirring rod (9).

5. The micro-horizontal reactor with a stirring paddle capable of carrying a catalyst according to claim 2, characterized in that: The movable pressing plate (102) is a rectangular frame with a hollow center and surrounded by corrosion-resistant alloy material.

6. The micro-horizontal reactor with a stirring paddle capable of carrying a catalyst according to claim 2, characterized in that: An exhaust port (114) is provided at the end of the reaction kettle body (1) that is not in contact with the heating furnace (4).

7. The micro-horizontal reactor with a stirring paddle capable of carrying a catalyst according to claim 2, characterized in that: The reaction kettle body (1) and the kettle cover (11) are connected via a flange.