Textile fabric level dyeing auxiliary reaction kettle
By designing a stirring tube and moving rod that drives the rotation of the stirring leaves in the textile uniform dyeing additive reactor, and a small reciprocating rotation of the stirring tank, the problem of low mixing efficiency caused by the fixation of the stirring leaves in the prior art is solved. It realizes rapid mixing and efficient production of raw materials.
Patent Information
- Application Number
- CN202420770740.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-15
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-04-15
AI Technical Summary
When producing uniform dye reactors, the existing uniform dye reactors have a fixed spacing between the stirred leaves, making it difficult to achieve rapid mixing between the upper and lower stirred leaves and a variety of raw materials, resulting in slow processing efficiency.
A textile homogenizing additive reactor including a stirring tank and a stirring mechanism is designed. The stirring leaves are driven to rotate through the stirring pipe, and the moving rod is driven to move up and down in the stirring pipe, so as to achieve rapid between the up and down stirring leaves. Mix, while driving the mixing tank back and forth with a motor to rotate slightly, increasing the fluidity of raw materials to accelerate mixing.
The rapid mixing of raw materials between the upper and lower stirring leaves and in the stirring tank is achieved, which significantly improves the mixing efficiency of various raw materials and improves the production efficiency of the uniform dyeing agent.
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Figure CN222152054U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of leveling agent production, in particular to a textile leveling auxiliary agent reaction kettle. Background Art
[0002] Textiles refer to sheet or layer materials with weavable properties made of various fiber materials. The fiber materials can be natural, such as cotton, linen, silk, wool, etc., or synthetic, such as polyester, nylon, acrylic, etc. Textile leveling agent is a chemical auxiliary agent used for textile dyeing. Its main function is to make the dye evenly distributed on the textile during the dyeing process, avoid color difference, color spots and other problems, improve the dyeing quality and the appearance quality of the textile. When producing the leveling agent, the raw materials need to be mixed and heated. The high temperature is used to mix the raw materials of each formula to form the leveling agent. A reactor is needed to hold the raw materials during heating.
[0003] At present, when producing the leveling agent, the existing leveling agent reactor usually uses a stirring shaft to drive the rotation of multiple stirring blades to quickly mix multiple raw materials. However, since the distance between the upper and lower stirring blades is fixed, it is difficult to quickly mix the multiple raw materials between the upper and lower stirring blades. Moreover, when the multiple raw materials are stirred, it is also difficult for the raw materials on the upper layer and the raw materials on the lower layer to be quickly mixed together, resulting in a slow processing efficiency of the leveling agent. Utility Model Content
[0004] The utility model aims to provide a textile leveling auxiliary agent reaction kettle to solve the problems raised in the above background technology.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A textile dyeing auxiliary agent reactor comprises a stirring tank, wherein a stirring mechanism is arranged inside the stirring tank, a mounting plate fixed to the ground by bolts is arranged below the stirring tank, the stirring mechanism comprises a stirring tube which penetrates and rotates through the top surface of the stirring tank, a plurality of groups of through holes are penetrated through the outer wall of the stirring tube, each group of through holes is distributed at equal angles in a ring shape, fixed blocks are fixedly connected to the outer wall of the stirring tube on both sides corresponding to the through holes, a stirring blade is rotatably connected between two fixed blocks at relative positions, a moving rod which penetrates the top surface of the stirring tube is arranged inside the stirring tube, one end of the stirring blade is fixedly connected to a fixing seat 1, a fixing seat 2 is fixedly connected to the outer wall of the moving rod corresponding to a fixing seat 1, a rectangular sleeve is rotatably connected to the interior of the fixing seat 1, and a telescopic plate which rotates with the fixing seat 2 at the corresponding position is slidably connected to the interior of the rectangular sleeve.
[0007] Furthermore, a vertical plate is fixedly connected to the top surface of the mixing tank, a gear ring is fixedly connected to the outer wall top end of the mixing pipe, a first motor is fixedly connected to one side surface of the vertical plate, and an output end of the first motor is fixedly connected to a gear that meshes with the gear ring.
[0008] Furthermore, a U-shaped frame is fixedly connected to the top surface of the mixing tank, an electric push rod is fixedly connected to the inner top surface of the U-shaped frame, and an output end of the electric push rod is fixedly connected to a connecting block that rotatably connects with the moving rod.
[0009] Furthermore, a fixed ring is fixedly connected to the outer wall of the mixing tank, two symmetrical connecting shafts are fixedly connected to the outer wall of the fixed ring, and both opposite ends of the two connecting shafts are rotatably connected to support plates fixed to the top surface of the mounting plate.
[0010] Furthermore, a first sprocket is fixedly connected to the outer wall of one of the connecting shafts, a second motor is fixedly connected to one end of the top surface of the mounting plate, and an output end of the second motor is fixedly connected to a second sprocket that is driven by a chain with the first sprocket.
[0011] Furthermore, a feed pipe is fixedly penetrated through the top surface of the mixing tank, a round cover is screwed on the outer wall of the feed pipe, a discharge pipe is fixedly penetrated through the bottom surface of the mixing tank, and a switching valve that is internally communicated with the discharge pipe is fixedly connected to the outer wall of the discharge pipe.
[0012] Compared with the prior art, the beneficial effects of the present utility model are:
[0013] 1. The driving of the first motor can make the mixing pipe drive multiple mixing blades to rotate, and then the reciprocating telescoping of the output end of the electric push rod can make the moving rod move up and down reciprocally in the mixing pipe. Therefore, it can realize the rapid mixing of the raw materials between two adjacent mixing blades above and below with the raw materials in the mixing tank, thereby accelerating the mixing efficiency of various raw materials;
[0014] 2. First, the driving of the second motor makes the mixing tank rotate 90 degrees to be parallel to the mounting plate, and then the forward and reverse rotation of the second motor makes the mixing tank rotate reciprocally in a small range between the two support plates, so that the raw materials in the mixing tank can flow reciprocally in the mixing tank, thereby realizing the re-acceleration of the mixing of the raw materials in the mixing tank. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 is a schematic diagram of the overall structure of the present utility model;
[0016] Figure 2 is a schematic diagram of the mixing tank in the present utility model;
[0017] Figure 3 is a schematic diagram of the structure of the mixing mechanism in the present utility model;
[0018] Figure 4 It is an enlarged view of point A in the utility model.
[0019] In the figure: 1. stirring tank; 11. vertical plate; 12. fixing ring; 13. support plate; 14. sprocket one; 2. stirring mechanism; 21. stirring tube; 211. fixing block; 212. stirring blade; 213. fixing seat one; 214. gear ring; 215. motor one; 216. gear; 22. moving rod; 221. fixing seat two; 23. rectangular sleeve; 24. profile frame; 25. electric push rod; 26. connecting block; 3. mounting plate; 31. motor two; 32. sprocket two. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] See also Figures 1 to 4 In the embodiment of the utility model, a textile dyeing auxiliary agent reactor comprises a stirring tank 1, a stirring mechanism 2 is arranged inside the stirring tank 1, a mounting plate 3 fixed to the ground by bolts is arranged below the stirring tank 1, the stirring mechanism 2 comprises a stirring tube 21 which penetrates and rotates with the top surface of the stirring tank 1, a plurality of through holes are arranged on the outer wall of the stirring tube 21, each through hole is distributed at an annular equiangular angle, a fixing block 211 is fixedly connected to both sides of the outer wall corresponding to the through hole, a stirring blade 212 is rotatably connected between two fixing blocks 211 at relative positions, a moving rod 22 which penetrates with the top surface of the stirring tube 21 is arranged inside the stirring tube 21, one end of the stirring blade 212 is fixedly connected with a fixing seat 1 213, a fixing seat 221 is fixedly connected with the outer wall of the moving rod 22 corresponding to the fixing seat 1 213, a rectangular sleeve 23 is rotatably connected inside the fixing seat 1 213, and a telescopic plate which rotates with the fixing seat 221 at the corresponding position is slidably connected inside the rectangular sleeve 23.
[0022] Specifically, firstly, the mounting plate 3 is fixed to the ground with bolts, and then a variety of raw materials are poured into the mixing tank 1. The rotation of the mixing tube 21 can drive the rotation of the multiple mixing blades 212. The up and down movement of the moving rod 22 can make the multiple mixing blades 212 reciprocate between the two fixed blocks 211 at the corresponding positions. The reciprocating mixing blades 212 can achieve rapid mixing of the raw materials between the two adjacent mixing blades 212, thereby accelerating the mixing efficiency of the multiple raw materials.
[0023] Embodiment 1
[0024] As shown Figure 2-4 In this embodiment, a vertical plate 11 is fixedly connected to the top surface of the stirring tank 1. A gear ring 214 is fixedly connected to the outer wall top end of the stirring tube 21. A first motor 215 is fixedly connected to one side surface of the vertical plate 11. An output end of the first motor 215 is fixedly connected to a gear 216 meshing with the gear ring 214. A U-shaped frame 24 is fixedly connected to the top surface of the stirring tank 1. An electric push rod 25 is fixedly connected to the inner top surface of the U-shaped frame 24. An output end of the electric push rod 25 is fixedly connected to a connecting block 26 rotatably connected to the moving rod 22.
[0025] In this embodiment, by energizing the first motor 215 and the electric push rod 25, the rotation of the first motor 215 can cause the gear 216 to drive the gear ring 214 to rotate. The rotating gear ring 214 can cause the stirring tube 21 to rotate. Since the moving rod 22 penetrates the stirring tank 1 and the moving rod 22 is rotatably connected to the connecting block 26, the rotating stirring tube 21 can cause a plurality of stirring blades 212 to rotate. Therefore, it is possible to stir a variety of raw materials in the stirring tank 1. At the same time, the reciprocating extension and retraction of the output end of the electric push rod 25 can cause the moving rod 22 to move up and down reciprocally in the stirring tube 21. Since the stirring blades 212 are rotatably connected between two fixing blocks 211 at corresponding positions, the reciprocally moving up and down moving rod 22 can drive a plurality of stirring blades 212 to reciprocally rotate between two fixing blocks 211 at corresponding positions. Therefore, it is possible to quickly mix the raw materials between two adjacent upper and lower stirring blades 212 with the raw materials in the stirring tank 1, thereby accelerating the mixing efficiency of a variety of raw materials.
[0026] Embodiment Two
[0027] On the basis of Embodiment One, in order to further accelerate the mixing of the raw materials in the stirring tank 1.
[0028] As shown Figure 2 In this embodiment, a fixing ring 12 is fixedly connected to the outer wall of the stirring tank 1. Two symmetrical connecting shafts are fixedly connected to the outer wall of the fixing ring 12. Both opposite ends of the two connecting shafts are rotatably connected to supporting plates 13 fixedly connected to the top surface of the mounting plate 3. A first sprocket 14 is fixedly connected to the outer wall of one of the connecting shafts. A second motor 31 is fixedly connected to one end of the top surface of the mounting plate 3. An output end of the second motor 31 is fixedly connected to a second sprocket 32 that is driven by a chain with the first sprocket 14. A feed pipe penetrates and is fixed to the top surface of the stirring tank 1. A round cover is screwed on the outer wall of the feed pipe. A discharge pipe penetrates and is fixed to the bottom surface of the stirring tank 1. A switching valve communicating with the inside of the discharge pipe is fixedly connected to the outer wall of the discharge pipe.
[0029] In this embodiment, by energizing the motor 2 31, the sprocket 2 32 is driven by the motor 2 31 to drive the sprocket 14 to rotate, and the rotating sprocket 14 can make the mixing tank 1 rotate between the two connecting shaft support plates 13 until the mixing tank 1 rotates 90 degrees and is parallel to the mounting plate 3, and then the forward and reverse rotation of the motor 2 31 makes the mixing tank 1 rotate back and forth between the two support plates 13 in a small range, so that the raw materials in the mixing tank 1 can flow back and forth in the mixing tank 1, so as to accelerate the mixing of the raw materials in the mixing tank 1 again. After the mixing of multiple raw materials is completed, the motor 2 31 is used to restore the mixing tank 1 to its original position perpendicular to the mounting plate 3 and with the discharge pipe facing downward, and then the mixed raw materials are released through the switch valve.
[0030] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
[0031] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A textile leveling auxiliary agent reactor, characterized in that: It includes a stirring tank, inside which a stirring mechanism is provided. Below the stirring tank, there is a mounting plate fixed to the ground by bolts. The stirring mechanism includes a stirring tube that rotates through the top surface of the stirring tank. A plurality of through holes are formed through the outer wall of the stirring tube, and each group of through holes is distributed at equal angles in a ring shape. Fixed blocks are fixedly connected to both sides of the outer wall of the stirring tube corresponding to the through holes. A stirring blade is rotatably connected between two fixed blocks at opposite positions. Inside the stirring tube, there is a moving rod that penetrates through the top surface of the stirring tube. One end of the stirring blade is fixedly connected to a first fixing seat, and a second fixing seat is fixedly connected to the outer wall of the moving rod corresponding to the first fixing seat. A rectangular sleeve is rotatably connected inside the first fixing seat, and a telescopic plate that rotates with the second fixing seat at the corresponding position is slidably connected inside the rectangular sleeve.
2. A textile leveling auxiliary agent reactor according to claim 1, characterized in that: A vertical plate is fixedly connected to the top surface of the stirring tank, and a toothed ring is fixedly connected to the top end of the outer wall of the stirring tube. A first motor is fixedly connected to one side surface of the vertical plate, and an output end of the first motor is fixedly connected to a gear that meshes with the toothed ring.
3. A textile leveling auxiliary agent reactor according to claim 2, characterized in that: A U-shaped frame is fixedly connected to the top surface of the stirring tank, and an electric push rod is fixedly connected to the inner top surface of the U-shaped frame. An output end of the electric push rod is fixedly connected to a connecting block that rotates with the moving rod.
4. A textile leveling auxiliary agent reactor according to claim 1, characterized in that: A fixing ring is fixedly connected to the outer wall of the stirring tank, and two symmetric connecting shafts are fixedly connected to the outer wall of the fixing ring. Both opposite ends of the two connecting shafts are rotatably connected to support plates fixed to the top surface of the mounting plate.
5. A textile leveling auxiliary agent reactor according to claim 4, characterized in that: A first sprocket is fixedly connected to the outer wall of one of the connecting shafts, and a second motor is fixedly connected to one end of the top surface of the mounting plate. An output end of the second motor is fixedly connected to a second sprocket that is driven by a chain with the first sprocket.
6. A textile leveling auxiliary agent reactor according to claim 5, characterized in that: A feed pipe is fixedly penetrated through the top surface of the stirring tank, and a round cover is screwed on the outer wall of the feed pipe. A discharge pipe is fixedly penetrated through the bottom surface of the stirring tank, and a switching valve that is internally connected to the discharge pipe is fixedly connected to the outer wall of the discharge pipe.
