High-performance low-cost composite mineral admixture preparation device
The device integrates crushing and mixing mechanisms with servo motors and a rotary drive mechanism to automate material handling, optimizing processing efficiency and uniformity in composite mineral admixture preparation.
Patent Information
- Application Number
- CN202323258723.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-11-30
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2033-11-30
AI Technical Summary
Existing low-cost composite mineral admixture preparation devices lack integrated multi-stage crushing and mixing capabilities, require cumbersome manual handling, and lack efficient material handling, which affects production efficiency.
The device integrates a crushing and mixing mechanism with servo motors, solenoid valves, and a rotary drive mechanism to automate and optimize material handling, and includes a mixing process with servo motors, solenoid valves, and a rotary drive mechanism to automate and optimize material handling.
The device achieves high-performance and high-efficiency processing by integrating crushing and mixing stages, enabling automatic material handling and precise control, enhancing production efficiency and uniformity.
Smart Images

Figure CN222152169U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of low-cost composite mineral admixture processing, in particular to a high-performance and low-cost composite mineral admixture preparation device. Background Art
[0002] Low-cost composite mineral admixture is a substance commonly used in building materials. It is a by-product produced in the industrial production process. In actual operation, industrial waste can be reused in building materials by crushing, mixing and reprocessing it, which is conducive to energy-saving and low-cost production of building materials. However, this type of preparation device for low-cost composite mineral admixture still has some defects when it is used specifically.
[0003] Low-cost preparation equipment for composite mineral admixtures can often only achieve a single crushing function or a single mixing function. In actual operation, it is often necessary to transfer materials between various processing equipment manually or through conveyor belts, and the processing steps are cumbersome. It generally cannot integrate multi-stage crushing mechanisms and mixing mechanisms into one, which leads to poor processing performance of the device and cannot achieve high-performance and high-efficiency processing. Secondly, it is not easy to achieve automatic loading and control the loading amount during each preparation and processing, which affects the production effect of the device. Utility Model Content
[0004] The purpose of the utility model is to provide a high-performance and low-cost composite mineral admixture preparation device to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a high-performance and low-cost composite mineral admixture preparation device, comprising a supporting frame, a second material guiding chamber and a first material guiding chamber, a crushing box is welded to one side of the supporting frame, a feed port is arranged at the middle position of the top of the crushing box, the first material guiding chamber is arranged at the top of the crushing box, a first crushing roller is evenly installed inside the first material guiding chamber, and a first servo motor connected to the first crushing roller is installed on the outer wall of the crushing box, the second material guiding chamber is arranged at the bottom end of the inside of the crushing box, a second crushing roller is evenly installed inside the second material guiding chamber, and a second servo motor connected to the second crushing roller is installed on the outer wall of the crushing box, and a a first butt-jointed material pipe, on which a first solenoid valve is mounted, first transmission housings and second transmission housings are mounted at both ends of the carrier respectively, and first gears and second gears are mounted in sequence inside the first transmission housing and the second transmission housing, a rotating drive mechanism connected to the first gear is mounted on the carrier, a mixing tank is mounted between adjacent second gears, a second butt-jointed material pipe matching the first butt-jointed material pipe is welded at the middle position of the top of the mixing tank, and a second solenoid valve is mounted on the second butt-jointed material pipe, an inclined screw feeder is mounted at one end of the crushing box, a quantitative feeding trough is welded at the input end of the inclined screw feeder, and a support seat is welded on the inclined screw feeder.
[0006] Preferably, the interior of the inclined screw feeder, crushing box and mixing tank are all provided with a nano-ceramic anti-sticking layer, so that the anti-sticking and wear-resistant performance of the inner wall of the device is improved and maintenance is convenient.
[0007] Preferably, the output end of the inclined screw feeder is provided with a discharge pipe matching the feed inlet, so as to facilitate the realization of the automatic uniform feeding function.
[0008] Preferably, the bottom of the carrier is evenly clamped with rubber shock-absorbing feet, and the bottom of the support seat is provided with an anti-skid rubber layer, so as to improve the anti-skid stability of the device.
[0009] Preferably, the rotary drive mechanism includes a stepping motor and an angle sensor, so as to facilitate controlling the mixing tank to flip at an angle of one hundred and eighty degrees each time.
[0010] Preferably, both the first gear and the second gear are connected with limited bearings, so as to improve the stability of the movement of the first gear and the second gear.
[0011] Preferably, the inner side wall of the quantitative feeding trough is provided with a scale line layer, so as to facilitate the control of the feeding capacity and realize the functions of quantitative feeding and quantitative processing.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] (1) The high-performance and low-cost composite mineral admixture preparation device is equipped with a crushing box and a second material guide cavity, etc., so that the device optimizes its own structure. The material is coarsely crushed by a crushing mechanism consisting of two groups of first servo motors and a first crushing roller installed on the first material guide cavity at the top of the crushing box, and then finely crushed by a crushing mechanism consisting of two groups of second servo motors and a second crushing roller installed on the second material guide cavity at the bottom of the crushing box. Thus, the device optimizes the crushing effect of the composite mineral admixture by integrating coarse and fine graded crushing, and is easy to promote;
[0014] (2) The high-performance and low-cost composite mineral admixture preparation device is equipped with a first docking material pipe and a first solenoid valve, etc., so that the device optimizes its own performance. On the one hand, opening the first solenoid valve on the first docking material pipe and the second solenoid valve on the second docking material pipe can facilitate the crushed materials to enter the mixing tank under the action of gravity. On the other hand, starting the stepper motor and the angle sensor on the rotary drive mechanism, in conjunction with the transmission effect of the first gear and the second gear installed inside the first transmission housing and the second transmission housing, drives and controls the mixing tank to flip at an angle of 180 degrees each time, thereby achieving the mixing processing effect and improving the uniformity of the composite mineral admixture, and controlling the second docking material pipe on the mixing tank to align with the first docking material pipe or the bottom surface, thereby facilitating its automatic and accurate reset after unloading, and having strong practicality;
[0015] (3) The high-performance, low-cost composite mineral admixture preparation device is equipped with a discharge pipe and a feed port, etc., so that when the device is actually operated, the user can use the quantitative feeding trough with a scale layer provided on the inclined screw feeder to carry out quantitative feeding, and then start the inclined screw feeder to drive the items to be evenly and automatically transported and enter the crushing box through the discharge pipe and the feed port, thereby improving the feeding effect, facilitating the control of the amount of material processed each time, and optimizing the processing effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the front view structure of the utility model;
[0017] Figure 2 This is a schematic diagram of the partial cross-section structure of the crushing box of the utility model;
[0018] Figure 3 It is a schematic diagram of the side cross-sectional structure of the first transmission housing of the utility model;
[0019] Figure 4 This is a schematic diagram of the front view structure of the inclined screw feeder of the utility model;
[0020] Figure 5 For this utility model Figure 1 Enlarged structural diagram at A in the middle.
[0021] In the figure: 1. inclined screw feeder; 2. crushing box; 3. first servo motor; 4. second servo motor; 5. first transmission housing; 6. rubber shock-absorbing feet; 7. mixing tank; 8. bearing frame; 9. second transmission housing; 10. feed inlet; 11. first crushing roller; 12. second crushing roller; 13. rotary drive mechanism; 14. second material guide cavity; 15. first material guide cavity; 16. limit bearing; 17. first gear; 18. second gear; 19. quantitative feeding trough; 20. discharge pipe; 21. support seat; 22. first solenoid valve; 23. first docking pipe; 24. second docking pipe; 25. second solenoid valve. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] See also Figure 1-5 The utility model provides an embodiment: a high-performance and low-cost composite mineral admixture preparation device, comprising a support frame 8, a second material guide cavity 14 and a first material guide cavity 15, a crushing box 2 is welded on one side of the support frame 8, a feed port 10 is arranged at the middle position of the top of the crushing box 2, the first material guide cavity 15 is arranged at the top of the crushing box 2, a first crushing roller 11 is evenly installed inside the first material guide cavity 15, and a first servo motor 3 connected to the first crushing roller 11 is installed on the outer side wall of the crushing box 2, the second material guide cavity 14 is arranged at the bottom end of the inside of the crushing box 2, a second crushing roller 12 is evenly installed inside the second material guide cavity 14, and a second servo motor 4 connected to the second crushing roller 12 is installed on the outer side wall of the crushing box 2;
[0024] When in use, the material is coarsely crushed by the crushing mechanism consisting of two sets of first servo motors 3 and first crushing rollers 11 installed on the first material guide cavity 15 set at the top of the crushing box 2, and then finely crushed by the crushing mechanism consisting of two sets of second servo motors 4 and second crushing rollers 12 installed on the second material guide cavity 14 set at the bottom of the crushing box 2, thereby optimizing the crushing effect of the composite mineral admixture by integrating coarse and fine graded crushing.
[0025] A first butt-jointed material pipe 23 is provided at the middle position of the bottom of the crushing box 2, and a first solenoid valve 22 is installed on the first butt-jointed material pipe 23. A first transmission housing 5 and a second transmission housing 9 are respectively installed at both ends of the carrier 8, and a first gear 17 and a second gear 18 are installed in the first transmission housing 5 and the second transmission housing 9 in sequence. A rotating drive mechanism 13 connected to the first gear 17 is installed on the carrier 8, and a mixing tank 7 is installed between adjacent second gears 18. A second butt-jointed material pipe 24 matching the first butt-jointed material pipe 23 is welded at the middle position of the top of the mixing tank 7, and a second solenoid valve 25 is installed on the second butt-jointed material pipe 24;
[0026] The first gear 17 and the second gear 18 are both connected to the limited bearing 16, so as to improve the stability of the first gear 17 and the second gear 18 when they move;
[0027] When in use, the stepper motor and the angle sensor on the rotary drive mechanism 13 are started, and the transmission effect formed by the first gear 17 and the second gear 18 installed inside the first transmission housing 5 and the second transmission housing 9 is cooperated to drive and control the mixing tank 7 to flip at an angle of 180 degrees each time, thereby achieving the mixing processing effect and improving the uniformity of the composite mineral admixture, and controlling the second docking material pipe 24 on the mixing tank 7 to be aligned with the first docking material pipe 23 or the bottom surface, thereby facilitating its automatic and accurate reset after unloading, and having strong practicality;
[0028] An inclined screw feeder 1 is installed at one end of the crushing box 2, a quantitative feeding trough 19 is welded to the input end of the inclined screw feeder 1, and a support seat 21 is welded to the inclined screw feeder 1;
[0029] The interior of the inclined screw feeder 1, the crushing box 2 and the mixing tank 7 are all provided with a nano-ceramic anti-sticking layer, which improves the anti-sticking and wear-resistant performance of the inner wall of the device and facilitates maintenance;
[0030] The output end of the inclined screw feeder 1 is provided with a discharge pipe 20 matching the feed port 10, so as to facilitate the realization of the automatic uniform feeding function;
[0031] The bottom of the carrier 8 is evenly clamped with rubber shock-absorbing feet 6, and the bottom of the support seat 21 is provided with an anti-skid rubber layer, which improves the anti-skid stability of the device;
[0032] The rotary drive mechanism 13 includes a stepping motor and an angle sensor, which facilitates the control of the mixing tank 7 to flip at an angle of 180 degrees each time;
[0033] The inner side wall of the quantitative feeding trough 19 is provided with a scale line layer, which makes it easy to control the feeding capacity and realize the functions of quantitative feeding and quantitative processing.
[0034] When the embodiment of the present application is in use: an external power supply and control device are connected, and the user can use the quantitative feeding trough 19 with a scale layer provided on the inclined screw feeder 1 to perform quantitative feeding, and then start the inclined screw feeder 1 to drive the objects to be evenly and automatically transported and enter the inside of the crushing box 2 through the discharge pipe 20 and the feed port 10. At this time, the crushing mechanism consisting of two groups of first servo motors 3 and first crushing rollers 11 installed on the first guide cavity 15 provided at the top of the crushing box 2 realizes coarse crushing processing, and then the crushing mechanism consisting of two groups of second servo motors 4 and second crushing rollers 12 installed on the second guide cavity 14 provided at the bottom of the crushing box 2 realizes fine crushing processing, so that the device optimizes the powder of the composite mineral admixture by integrating the coarse and fine graded crushing processing. The crushing effect is achieved by opening the first solenoid valve 22 on the first docking material pipe 23 and the second solenoid valve 25 on the second docking material pipe 24, so that the crushed materials can enter the mixing tank 7 under the action of gravity. Finally, the stepper motor and the angle sensor on the rotary drive mechanism 13 are started, and the transmission effect composed of the first gear 17 and the second gear 18 installed in the first transmission casing 5 and the second transmission casing 9 is cooperated to drive the mixing tank 7 to be controlled to flip at an angle of one hundred and eighty degrees each time, thereby achieving the mixing processing effect and improving the uniformity of the composite mineral admixture, and controlling the second docking material pipe 24 on the mixing tank 7 to be aligned with the first docking material pipe 23 or the bottom surface, thereby facilitating its automatic and accurate reset after unloading, which is highly practical.
Claims
1. High-performance and low-cost composite mineral admixture preparation device, characterized in that: The invention comprises a support frame (8), a second material guide cavity (14) and a first material guide cavity (15), wherein a crushing box (2) is welded to one side of the support frame (8), a feed port (10) is arranged at the middle position of the top of the crushing box (2), the first material guide cavity (15) is arranged at the top of the crushing box (2), a first crushing roller (11) is evenly installed inside the first material guide cavity (15), and a first servo motor (3) connected to the first crushing roller (11) is installed on the outer wall of the crushing box (2), the second material guide cavity (14) is arranged at the bottom end of the crushing box (2), a second crushing roller (12) is evenly installed inside the second material guide cavity (14), and a second servo motor (4) connected to the second crushing roller (12) is installed on the outer wall of the crushing box (2), a first material connection pipe (23) is arranged at the middle position of the bottom of the crushing box (2), and a first material connection pipe (23) is installed on the first material connection pipe (23). a solenoid valve (22); a first transmission housing (5) and a second transmission housing (9) are respectively mounted on both ends of the carrier (8); a first gear (17) and a second gear (18) are sequentially mounted inside the first transmission housing (5) and the second transmission housing (9); a rotating drive mechanism (13) connected to the first gear (17) is mounted on the carrier (8); a mixing tank (7) is mounted between adjacent second gears (18); a second butt-joint material pipe (24) matching the first butt-joint material pipe (23) is welded at the middle position of the top of the mixing tank (7); a second solenoid valve (25) is mounted on the second butt-joint material pipe (24); an inclined screw feeder (1) is mounted on one end of the crushing box (2); a quantitative feeding trough (19) is welded to the input end of the inclined screw feeder (1); and a support seat (21) is welded to the inclined screw feeder (1).
2. The high-performance and low-cost composite mineral admixture preparation device according to claim 1 is characterized in that: The inclined screw feeder (1), the crushing box (2) and the mixing tank (7) are all provided with a nano-ceramic anti-sticking layer inside.
3. The high-performance and low-cost composite mineral admixture preparation device according to claim 1 is characterized in that: The output end of the inclined screw feeder (1) is provided with a discharge pipe (20) matching the feed port (10).
4. The high-performance and low-cost composite mineral admixture preparation device according to claim 1 is characterized in that: The bottom of the carrier (8) is evenly clamped with rubber shock-absorbing feet (6), and the bottom of the support seat (21) is provided with an anti-slip rubber layer.
5. The high-performance and low-cost composite mineral admixture preparation device according to claim 1 is characterized in that: The rotation drive mechanism (13) comprises a stepping motor and an angle sensor.
6. The high-performance and low-cost composite mineral admixture preparation device according to claim 1 is characterized in that: The first gear (17) and the second gear (18) are both connected to a limited position bearing (16).
7. The high-performance and low-cost composite mineral admixture preparation device according to claim 1 is characterized in that: The inner side wall of the quantitative feeding trough (19) is provided with a scale line layer.
