Cleaning equipment for pig iron casting machining
By introducing conveyor belts, turn-up components and spray components into the cleaning equipment, the problem of incomplete cleaning in the prior art is solved, and thorough cleaning of any surface of pig iron castings and cleaning of pig iron castings of different shapes is achieved, which improves the cleaning effect and Practicality.
Patent Information
- Application Number
- CN202420827463.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-22
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-04-22
AI Technical Summary
The existing pig iron casting cleaning equipment cannot turn over the pig iron castings, resulting in incomplete cleaning and affecting the cleaning effect.
A cleaning device including a cleaning box, conveyor belt, turn-over assembly and spraying assembly is designed to convey pig iron castings through the conveyor belt, and repeatedly turn-over and spraying of pig iron castings are achieved using the turn-over assembly and spraying assembly to ensure thorough cleaning of any surface.
It realizes thorough cleaning of any surface of pig iron castings, improves the cleaning effect and practicality, and is suitable for pig iron castings of different shapes.
Smart Images

Figure CN222153128U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cleaning equipment, in particular to cleaning equipment for processing pig iron castings. Background Art
[0002] Pig iron is an iron-carbon alloy with a carbon content greater than 2%. The carbon content of industrial pig iron is generally 2.11%-4.3%, and it contains elements such as Si, Mn, S, and P. It is a product of iron ore smelted in a blast furnace. As we all know, a large number of cleaning mechanisms are generally used to clean the surface of pig iron castings during the production process.
[0003] A Chinese patent with publication number CN114226309A discloses a device for cleaning pig iron castings, including a cleaning box, a cleaning cavity provided in the cleaning box, a feed trough provided at the top of the cleaning cavity, a first through groove and a second through groove provided on one side of the cleaning cavity, a collecting box with a stepped structure inserted and installed in the first through groove, a limit assembly for limiting its displacement provided at one end of the collecting box, a filter box hinged to the inner wall of the cleaning cavity provided in the second through groove, solving the problem that a large amount of stains are adhered to the surface of some spherical pig iron castings and are difficult to clean, but the patent cannot turn over the pig iron castings during cleaning, which may result in incomplete cleaning and affect the cleaning effect. Utility Model Content
[0004] The purpose of the utility model is to provide a cleaning device for processing pig iron castings, which can realize repeated turning and cleaning of the pig iron castings, and then realize thorough cleaning of any surface of the pig iron castings, so that the pig iron castings can be cleaned more cleanly, and at the same time, it can realize cleaning of pig iron castings of different shapes, thereby improving the practicality and use effect, and can solve the problems in the prior art.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a cleaning device for pig iron casting processing, comprising a cleaning box, a water receiving trough is provided at the bottom of the cleaning box, a filter plate is installed above the water receiving trough, a conveyor belt is installed above the filter plate, both ends of the conveyor belt are installed on the box wall of the cleaning box through rollers, a cleaning assembly is provided above the conveyor belt, a plurality of supporting rollers are equidistantly provided on the lower surface of the conveyor belt, a connecting water pipe is provided on the left side of the cleaning box, one end of the connecting water pipe passes through the box wall of the cleaning box and extends into the water receiving trough, and the other end passes through the box wall of the cleaning box and extends to the interior of the cleaning box, and a spray assembly is connected to the connecting water pipe.
[0006] Preferably, the cleaning assembly includes a motor, a driving shaft, a material turning assembly, a first belt, a second belt, a first pulley and a third belt, the driving shaft is connected to one of the rollers, a first belt is installed on the driving shaft through the first pulley, the other end of the first belt is installed on the second pulley, a second belt is installed between the second pulley and the third pulley, a third belt is provided between the third pulley and the fourth pulley, and the material turning assembly is installed on the second pulley, the third pulley and the fourth pulley.
[0007] Preferably, the material turning assembly comprises a rotating shaft, a brush and a material turning plate, the brush and the material turning plate are mounted on the rotating shaft, and the brush is arranged between the material turning plates.
[0008] Preferably, the spraying components are arranged in multiple groups, which are respectively installed directly above the material turning component and in the middle position between two adjacent groups of material turning components.
[0009] Preferably, the spray assembly comprises a water spray pipe and a spray head, the water spray pipe is installed on the connecting water pipe, and the spray head is installed on the water spray pipe.
[0010] Preferably, a plurality of the nozzles are arranged at equal distances on the water spray pipe, and the nozzles are distributed in different angles toward the water spray pipe.
[0011] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0012] The pig iron castings are sequentially conveyed to the bottom of three groups of cleaning components by conveyor belts for cleaning. The pig iron castings can be repeatedly turned over and cleaned, thereby achieving thorough cleaning of any surface of the pig iron castings, making the pig iron castings cleaned more thoroughly. At the same time, pig iron castings of different shapes can be cleaned, thereby improving practicality and use effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a structural schematic diagram of the utility model;
[0014] Figure 2 It is a schematic diagram of the internal structure of the utility model;
[0015] Figure 3 This is a schematic diagram of the cleaning component of the utility model;
[0016] Figure 4 This is a schematic diagram of the material turning component of the utility model;
[0017] Figure 5 It is a schematic diagram of the spraying assembly of the utility model.
[0018] In the figure: 1. cleaning box; 2. feed inlet; 3. connecting water pipe; 4. guide plate; 5. cleaning component; 51. motor; 52. driving shaft; 53. turning component; 531. rotating shaft; 532. brush; 533. turning plate; 54. first belt; 55. second belt; 56. first pulley; 57. third belt; 58. second pulley; 59. third pulley; 510. fourth pulley; 6. rotating roller; 7. filter plate; 8. spraying component; 81. water spray pipe; 82. nozzle; 9. water receiving trough; 10. conveyor belt; 11. supporting roller. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0020] In order to solve the technical problem that the existing patent cannot turn over the pig iron casting during cleaning, which may cause incomplete cleaning and affect the cleaning effect, please refer to Figure 1-Figure 5 , this embodiment provides the following technical solutions:
[0021] A cleaning device for processing pig iron castings, comprising a cleaning box 1, a feed port 2 is arranged on the left side of the upper surface of the cleaning box 1, a water receiving trough 9 is arranged at the bottom of the cleaning box 1, a filter plate 7 is installed above the water receiving trough 9, a conveyor belt 10 is installed above the filter plate 7, both ends of the conveyor belt are installed on the box wall of the cleaning box 1 through rollers 6, a cleaning component 5 is arranged above the conveyor belt 10, the conveyor belt 10 is a hollow structure, a plurality of support rollers 11 are arranged at equal distances on the lower surface of the conveyor belt 10, a connecting water pipe 3 is arranged on the left side of the cleaning box 1, one end of the connecting water pipe 3 passes through The water pipe 3 extends through the wall of the cleaning box 1 to the water receiving trough 9, in which a water pump is arranged, and the connecting water pipe 3 is installed at the output end of the water pump, and the other end extends through the wall of the cleaning box 1 to the inside of the cleaning box 1, and the connecting water pipe 3 is connected to a spray assembly 8. A discharge port is arranged on the right side of the cleaning box 1, and a guide plate 4 is fixedly installed at the discharge port. The supporting rollers 11 are arranged to support the conveyor belt 10 to prevent the pig iron castings from having a certain weight during transportation, bending the conveyor belt 10, affecting the normal transfer of the pig iron castings, and further affecting the cleaning of the pig iron castings.
[0022] In this embodiment, the cleaning component 5 includes a motor 51, a driving shaft 52, a material turning component 53, a first belt 54, a second belt 55, a first pulley 56 and a third belt 57. The driving shaft 52 is connected to one of the rollers 6. The first belt 54 is installed on the driving shaft 52 through the first pulley 56. The other end of the first belt 54 is installed on the second pulley 58. The second belt 55 is installed between the second pulley 58 and the third pulley 59. The third belt 57 is provided between the third pulley 59 and the fourth pulley 510. The material turning component 53 is installed on the second pulley 58, the third pulley 59 and the fourth pulley 510. 53 includes a rotating shaft 531, a brush 532 and a flipping plate 533. The rotating shaft 531 is equipped with a brush 532 and a flipping plate 533. The brush 532 is arranged between the flipping plates 533. The rotating shaft 531 rotates to drive the flipping plate 533 to flip the pig iron castings on the conveyor belt 10. While flipping, the brush 532 cleans the surface of the pig iron castings, so that any surface of the pig iron castings can be cleaned, ensuring the cleaning effect. A plurality of spraying assemblies 8 are arranged, which are respectively installed above the flipping assemblies 53 and in the middle of two adjacent flipping assemblies 53. By starting the motor 51, the driving shaft 52 is rotated to drive the roller 6 to rotate. The conveyor belt 10 starts to work to convey the pig iron castings. The driving shaft 52 rotates while driving the first belt 54, the second belt 55 and the third belt 57 to work, so that the turning assembly 53 on the second pulley 58, the third pulley 59 and the fourth pulley 510 works at the same time. When the pig iron castings are conveyed to the bottom of the turning assembly 53, the pig iron castings can be repeatedly turned over and cleaned. The spray assembly 8 includes a water spray pipe 81 and a nozzle 82. The water spray pipe 81 is installed on the connecting water pipe 3. The nozzle 82 is installed on the water spray pipe 81. When the pig iron castings are conveyed on the conveyor belt 10, the nozzle 82 sprays the pig iron castings to clean the pig iron castings. The residue is repeatedly cleaned to ensure the cleaning effect. After cleaning, it continues to be conveyed until it is conveyed to the discharge port and is discharged through the guide plate 4. By repeatedly turning over and cleaning the pig iron castings, any surface of the pig iron castings can be thoroughly cleaned, making the pig iron castings cleaned more cleanly. At the same time, pig iron castings of different shapes can be cleaned, thereby improving practicality and use effect. A plurality of nozzles 82 are arranged, which are equidistantly arranged on the water spray pipe 81, and the nozzles 82 are distributed at different angles to the water spray pipe 81, so that the nozzles 82 can spray at different angles when spraying, thereby ensuring that the pig iron castings can be sprayed in all directions.
[0023] When in use, when the pig iron casting enters the cleaning box 1 through the feed port 2 and falls onto the conveyor belt 10, the motor 51 is started to rotate the driving shaft 52, driving the roller 6 to rotate, so that the belt 10 starts to work and conveys the pig iron casting. The water pump is started to transport the water in the water tank 9 to the water spray pipe 81 through the connecting water pipe 3 and spray it out through the nozzle 82. When the driving shaft 52 rotates, it drives the first pulley 56 to rotate, so that the first belt 54 works to drive the second pulley 58 to rotate, and then drives the second belt 55 to work, and the second belt 55 works to drive the third pulley 59 works, thereby making the third belt 57 work, and the third belt 57 drives the fourth pulley 510 to rotate, thereby making the turning assembly 53 start to work to turn and clean the pig iron casting. After the pig iron casting is cleaned by the first group of turning assemblies 53, the nozzles 82 between the turning assemblies 53 continue to spray the pig iron casting to clean the residue on the pig iron casting. Then the pig iron casting continues to be transported through the conveyor belt 10 to the second group of turning assemblies 53 for cleaning. After cleaning, it continues to be transported until it is transported to the discharge port and discharged through the guide plate 4.
[0024] In summary, the conveyor belt 10 is operated to sequentially convey the pig iron castings to the bottom of the flipping assembly 53 on the second pulley 58, the third pulley 59 and the fourth pulley 510. When the pig iron castings are conveyed to the bottom of the flipping assembly 53, the flipping plate 533 and the brush 532 are used to repeatedly flip the pig iron castings. At the same time, the nozzle 82 works to spray the pig iron castings in sequence, so as to achieve repeated flipping and cleaning of the pig iron castings, and further achieve thorough cleaning of any surface of the pig iron castings, so that the pig iron castings are cleaned more thoroughly. At the same time, pig iron castings of different shapes can be cleaned, thereby improving practicality and use effect.
[0025] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or equipment including a series of elements of a cleaning equipment for pig iron casting processing includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or equipment.
[0026] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A cleaning device for processing pig iron castings, comprising a cleaning box (1), characterized in that: The bottom of the cleaning box (1) is provided with a water receiving trough (9), a filter plate (7) is installed above the water receiving trough (9), a conveyor belt (10) is installed above the filter plate (7), both ends of the conveyor belt are installed on the box wall of the cleaning box (1) through rollers (6), a cleaning assembly (5) is provided above the conveyor belt (10), and a plurality of supporting rollers (11) are equidistantly provided on the lower surface of the conveyor belt (10), a connecting water pipe (3) is provided on the left side of the cleaning box (1), one end of the connecting water pipe (3) passes through the box wall of the cleaning box (1) and extends into the water receiving trough (9), and the other end passes through the box wall of the cleaning box (1) and extends into the interior of the cleaning box (1), and a spraying assembly (8) is connected to the connecting water pipe (3).
2. A cleaning device for pig iron casting processing according to claim 1, characterized in that: The cleaning assembly (5) comprises a motor (51), a driving shaft (52), a material turning assembly (53), a first belt (54), a second belt (55), a first pulley (56) and a third belt (57), wherein the driving shaft (52) is connected to one of the rotating rollers (6), the first belt (54) is installed on the driving shaft (52) through the first pulley (56), the other end of the first belt (54) is installed on the second pulley (58), the second belt (55) is installed between the second pulley (58) and the third pulley (59), the third belt (57) is arranged between the third pulley (59) and the fourth pulley (510), and the material turning assembly (53) is installed on the second pulley (58), the third pulley (59) and the fourth pulley (510).
3. A cleaning device for pig iron casting processing according to claim 2, characterized in that: The material turning assembly (53) comprises a rotating shaft (531), a brush (532) and a material turning plate (533); the brush (532) and the material turning plate (533) are mounted on the rotating shaft (531); and the brush (532) is arranged between the material turning plates (533).
4. A cleaning device for pig iron casting processing according to claim 3, characterized in that: The spraying components (8) are arranged in multiple groups, which are respectively installed directly above the material turning components (53) and in the middle position between two adjacent groups of material turning components (53).
5. The cleaning device for pig iron casting processing according to claim 1, characterized in that: The spray assembly (8) comprises a water spray pipe (81) and a spray head (82); the water spray pipe (81) is installed on the connecting water pipe (3); and the spray head (82) is installed on the water spray pipe (81).
6. A cleaning device for processing pig iron castings according to claim 5, characterized in that: A plurality of the spray heads (82) are arranged at equal distances on the water spray pipe (81), and the spray heads (82) are distributed in different angles in the direction of the water spray pipe (81).
