Desulfurization wastewater pipeline dredging system
The desulfurization wastewater pipeline dredging system addresses pipeline blockages through air intake and vibration devices, ensuring smooth wastewater discharge and stable desulfurization operation by regularly removing sediment.
Patent Information
- Application Number
- CN202323254479.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-11-30
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2033-11-30
AI Technical Summary
The existing limestone-gypsum wet desulfurization technology faces issues with pipeline blockages due to sludge deposition, leading to inefficient manual clearing, frequent maintenance, and reduced pipeline diameter, affecting the desulfurization process's stability and operation.
A desulfurization wastewater pipeline dredging system equipped with an air intake device and pipeline vibration device to clean sediment using compressed air and vibration, combined with a series of tanks for sedimentation and filtration, ensuring smooth wastewater discharge.
The system effectively prevents pipeline blockages by regularly removing sediment, reducing labor intensity and ensuring continuous desulfurization operation, extending pipeline life and improving maintenance efficiency.
Smart Images

Figure CN222153242U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of wastewater treatment, in particular to a desulfurization wastewater pipeline dredging system. Background Art
[0002] At present, limestone-gypsum wet desulfurization technology is a widely used desulfurization process in industrial production. Its efficient desulfurization capacity is widely recognized. However, its shortcomings are also very obvious. In addition to the complex process system, it is found in the wastewater treatment process that due to the sludge in the discharged wastewater, the wastewater system often has problems such as excessive particles, sludge deposition leading to blockage of the conveying system pipeline, and filter cloth damage. The existing wastewater treatment system requires manual pipeline clearing or pipeline replacement, which is inefficient and cannot completely discharge the crystal blocks deposited inside the pipeline, resulting in poor clearing effect and frequent pipeline blockage. After two years of operation, the pipeline is aged and the diameter becomes thinner. Once blocked, it is very easy for the previous desulfurization process to fail to operate normally. The various connections of the pipeline are not easy to disassemble during maintenance, and there is no flushing pipeline. Even if the equipment is shut down, it cannot be flushed, which brings many difficulties to maintenance.
[0003] In addition, due to the long desulfurization wastewater pipeline, the pipeline crossing corridors and roads, deep burial and frequent elevation, the pipeline flow will become smaller after a period of use. The effect of multiple flushing with flushing water is not ideal. Less sediment falls off the pipeline, and manual dredging is difficult. Some pipelines cannot even be dredged, which brings inconvenience to the wastewater discharge work and affects the stable operation of the desulfurization system.
[0004] A patent document with application number CN218901043U discloses a wastewater treatment system, including a wastewater pipe, a filtered water pipe and a filter; the filter includes a housing and a filter element disposed in the housing and separating the housing into a first cavity and a second cavity, the housing is provided with a water inlet interface and a sewage discharge interface connected to the first cavity and a drainage interface connected to the second cavity, the wastewater pipe is connected to the water inlet interface, the filtered water pipe is connected to the drainage interface, and the wastewater pipe is provided with a flushing water interface and a first valve located upstream of the flushing water interface. The above-mentioned comparative document has the phenomenon that the pipe will still be blocked after long-term operation.
[0005] In view of this, the inventor conducted in-depth research on how to provide a desulfurization wastewater pipeline dredging system that is not prone to pipeline clogging and is easy to operate, which resulted in the present case. Utility Model Content
[0006] In order to overcome the problem in the prior art that desulfurization wastewater is blocked inside the pipeline and does not affect the normal desulfurization process, the utility model provides a desulfurization wastewater pipeline dredging system, including an air intake device, which is arranged on the wastewater pipeline; the air intake device includes a compressed air pipeline arranged on the wastewater pipeline;
[0007] The compressed air pipeline is arranged on a branch road opened in the wastewater pipeline, and a vent valve is arranged on the compressed air pipeline; a pipeline vibration device is arranged in the middle position of the wastewater pipeline.
[0008] The wastewater pipeline is set up in a specific pipeline area to solve the problem of desulfurization wastewater being blocked inside the pipeline. An air intake device and a pipeline vibration device are arranged on the wastewater pipeline. The dirt deposited in the pipeline is cleaned through the air intake device, and the pipeline is vibrated by the vibration device to stir the water in the underground pipeline and then use the fluidity of the wastewater itself to bring out the sediment and debris, thereby reducing the labor intensity of the workers. The wastewater pipeline is cleaned thoroughly as a whole, and the wastewater is discharged smoothly, which can ensure the normal operation of the desulfurization system.
[0009] Preferably, the dredging system includes a vacuum belt dehydrator, a filtrate box, a reaction box and several sedimentation tanks connected in sequence, the water outlet of the vacuum belt dehydrator is connected to a reflux box through a pipeline, the water outlet of the reflux box is connected to several buffer tanks in parallel through pipelines, the water outlets of several buffer tanks are connected to the water inlet of the reaction box through pipelines, and the water outlet of the reaction box is connected to several sedimentation tanks in parallel through pipelines.
[0010] Through the above technical scheme, a number of buffer tanks are connected in parallel to the water outlet of the reflux box through pipes, and a number of sedimentation tanks are connected in parallel to the water outlet of the reaction box through pipes. Multiple buffer tanks and sedimentation tanks are set at the process where deposition is prone to occur to accumulate a large amount of water to concentrate on filtering the sediments. The wastewater is further treated at a controllable position before it flows and is discharged. A thicker pipe is set at the water outlet to flow a larger amount of water to avoid dirt deposition.
[0011] Preferably, the pipe vibration device includes a vibrator and a mounting base plate, the vibrator is fixedly arranged on the mounting base plate, the bottom end of the mounting base plate is tightly fitted with the wastewater pipe, threaded holes are provided at the four corners of the mounting base plate, and the mounting base plate and the wastewater pipe are movably connected by a U-shaped screw.
[0012] Through the above technical solution, a pipeline vibration device is installed on the wastewater pipeline in conjunction with an air intake device to shake and disperse the sediment in the pipeline, and then discharge it from the pipeline with the flow of water, thereby better achieving the effect of pipeline pollution removal. In addition, the vibrator is fixed to the wastewater pipeline by installing a U-shaped screw on the bottom plate in conjunction with a nut, and there is no requirement for the installation environment in terms of installation.
[0013] Preferably, the water outlet of the reflux box is connected to the water inlet of the buffer tank via the wastewater pipe; the water outlet of the buffer tank is connected to the water inlet of the reaction box via the wastewater pipe; and the pipes behind the reaction box are all connected by water pipes.
[0014] Through the above technical solution, by arranging wastewater pipes equipped with air intake devices and vibration devices at locations that are particularly prone to deposition, the pipes are regularly cleaned of sediments to prevent the inside of the pipes from becoming smaller and affecting normal operation.
[0015] Preferably, a desulfurization tower is connected to the front end of the vacuum belt dehydrator, and the water outlet of the reflux box is connected to the desulfurization tower.
[0016] Preferably, the compressed air pipeline forms an angle with the wastewater pipeline, and the angle formed by the compressed air pipeline and the wastewater pipeline near the water outlet is less than 40 degrees.
[0017] Through the above technical solution, a branch of the compressed air pipeline is set on the pipeline. When the compressed air pipeline is cleaned, the angle between the air intake direction and the water flow pipeline is small, the airflow encounters less resistance and the pipeline cleaning effect is better.
[0018] Preferably, the compressed air pipeline is arranged near the water inlet of the wastewater pipeline.
[0019] Preferably, a delivery pump is provided on one side of the wastewater pipe close to the water outlet.
[0020] Preferably, an air storage tank is provided at the inlet of the compressed air pipeline, and the ventilation valve is a solenoid valve.
[0021] Preferably, the wastewater pipeline is also provided with a one-way valve, and the one-way valve is arranged downstream of the delivery pump.
[0022] Through the above technical solution, in order to regularly clean the pipeline, a gas storage tank is provided at the entrance of the compressed air pipeline 3. The ventilation valve at the gas entrance uses a solenoid valve that can regularly open the air inlet pipe to supply high-pressure inert gas to the pipeline to reduce the occurrence of deposits in the pipeline.
[0023] Beneficial effects:
[0024] The beneficial effects produced by adopting the technical solution of the utility model are as follows:
[0025] (1) A wastewater pipeline is set up in a specific pipeline area to solve the problem of desulfurization wastewater being blocked inside the pipeline. An air intake device is set up on the wastewater pipeline to clean the dirt deposited in the pipeline. A pipeline vibration device is set up in the middle of the wastewater pipeline. The dirt deposited in the pipeline is vibrated and dispersed by a vibrator, and then the air intake device is used to assist in stirring the sediment in the pipeline. The fluidity of the wastewater itself is used to remove the sediment and debris, thereby reducing the labor intensity of the workers. The wastewater pipeline is cleaned thoroughly as a whole, and the wastewater is discharged smoothly, ensuring the normal operation of the desulfurization system.
[0026] (2) A plurality of buffer tanks are connected in parallel at the outlet of the flow box through pipes, and a plurality of sedimentation tanks are connected in parallel at the outlet of the reaction box through pipes. A plurality of buffer tanks and sedimentation tanks are set up at the process where pipe deposition is prone to occur to accumulate a large amount of water to filter the sediment in a centralized manner. The wastewater is further treated at a controllable position before it is discharged. A thicker pipe is set at the outlet to flow a larger amount of water to avoid the deposition of dirt.
[0027] (3) Through the cooperation of the air intake device and the vibration device, the sediment inside the pipeline can be cleaned regularly to avoid the appearance of sediment in the pipeline and also to extend the service life of the pipeline. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] In order to more clearly illustrate the technical solution of the implementation mode of the utility model, the drawings required for use in the implementation mode will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.
[0029] Figure 1 This is a structural schematic diagram of a desulfurization wastewater pipeline dredging system of the utility model;
[0030] Figure 2 It is a schematic diagram of a wastewater pipeline of a desulfurization wastewater pipeline dredging system of the utility model;
[0031] In the figure, 1. air intake device; 2. wastewater pipeline; 3. compressed air pipeline; 4. pipeline vibration device; 5. vacuum belt dehydrator; 6. reflux box; 7. reaction box; 8. sedimentation tank; 9. buffer tank; 10. desulfurization tower; 11. delivery pump; 12. gas storage tank; 13. one-way valve; 14. vibrator; 15. mounting base plate; 16. threaded hole; 17. screw; 18. filter press; 19. clear water tank. DETAILED DESCRIPTION
[0032] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Therefore, the following detailed description of the embodiments of the utility model provided in the drawings is not intended to limit the scope of the utility model for which protection is sought, but merely represents the selected embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0033] This implementation method solves the problem of desulfurization wastewater being blocked inside the pipeline by setting up a wastewater pipeline in a specific pipeline area. An air intake device is provided on the wastewater pipeline, and the dirt deposited in the pipeline is cleaned by the air intake device. The water in the underground pipeline is stirred by the high pressure and vibration of compressed air to bring out the sediment and debris in the pipeline, so that the wastewater is discharged smoothly, ensuring the normal operation of the desulfurization system. The specific implementation method is as follows:
[0034] like Figure 1-2 As shown, a desulfurization wastewater pipeline dredging system includes an air intake device 1, which is arranged on the wastewater pipeline 2; the air intake device 1 includes a compressed air pipeline 3 arranged on the wastewater pipeline 2; the compressed air pipeline 3 is arranged on a branch opened in the wastewater pipeline 2, and a ventilation valve is arranged on the compressed air pipeline 3; a pipeline vibration device 4 is arranged in the middle position of the wastewater pipeline 2.
[0035] As a preferred embodiment, the dredging system includes a vacuum belt dehydrator 5, a reaction box 7 and several sedimentation tanks 8 connected in sequence, the water outlet of the vacuum belt dehydrator 5 is connected to the reflux box 6 through a pipeline, the water outlet of the reflux box 6 is connected to several buffer tanks 9 in parallel through a pipeline, the water outlets of the several buffer tanks 9 are connected to the water inlet of the reaction box 7 through a pipeline, the water outlet of the reaction box 7 is connected to several sedimentation tanks 8 in parallel through a pipeline, the bottom precipitate after passing through the sedimentation tank 8 is further processed by the filter press 18, and the top layer of liquid flows to the clear water tank 19.
[0036] As a preferred embodiment, the pipe vibration device 4 includes a vibrator 14 and a mounting base plate 15. The vibrator 14 is fixedly arranged on the mounting base plate 15. The bottom of the mounting base plate 15 is tightly fitted with the wastewater pipe 2. Threaded holes 16 are provided on the four corners of the mounting base plate 15. The mounting base plate 15 and the wastewater pipe 2 are movably connected through a U-shaped screw 17 and a nut.
[0037] In the specific implementation process, the bottom of the installation base plate 15 is set to fit the arc surface of the wastewater pipe 2, so that when the vibrator 14 vibrates, the sediment in the pipe can be better vibrated and dispersed and then discharged with the water flow.
[0038] As a preferred embodiment, the water outlet of the reflux box 6 is connected to the water inlet of the buffer tank 9 via a wastewater pipe 2; the water outlet of the buffer tank 9 is connected to the water inlet of the reaction box 7 via a wastewater pipe 2; and the subsequent pipes of the reaction box 7 are all connected using the wastewater pipe 2.
[0039] As a preferred embodiment, the front end of the vacuum belt dehydrator 5 is connected to a desulfurization tower 10 , and the water outlet of the reflux box 6 is connected to the desulfurization tower 10 .
[0040] As a preferred embodiment, the compressed air pipe 3 forms an angle with the wastewater pipe 2, and the angle formed by the compressed air pipe 3 and the wastewater pipe 2 near the water outlet is less than 40 degrees. The compressed air pipe 3 is arranged near the water inlet of the wastewater pipe 2.
[0041] Here, a branch of the compressed air pipeline 3 is set on the wastewater pipeline 2. When air is taken in from the compressed air pipeline 3 to clean the pipeline, the smaller the angle between the air intake direction and the water flow direction is, the smaller the resistance to the air flow is, and the better the cleaning effect of the pipeline is.
[0042] As a preferred embodiment, a delivery pump 11 is provided on one side of the wastewater pipe 2 close to the water outlet. An air storage tank 12 is provided at the inlet of the compressed air pipe 3, and a solenoid valve is selected as the vent valve.
[0043] As a preferred embodiment, a one-way valve 13 is also provided on the wastewater pipe 2 , and the one-way valve 13 is provided at the outlet of the delivery pump 11 .
[0044] In order to clean the pipeline regularly, an air storage tank 12 is provided at the entrance of the compressed air pipeline 3. The ventilation valve at the gas entrance is a solenoid valve. The air inlet pipe can be opened regularly and the vibrator 14 can be started at the same time. While vibrating the pipeline, high-pressure inert gas is sent into the pipeline, and the water flow in the pipeline is combined to discharge the sediment, which can also effectively reduce the occurrence of sediment.
[0045] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may be modified and varied in various ways. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A desulfurization wastewater pipeline dredging system, characterized in that: It comprises an air intake device (1), wherein the air intake device (1) is arranged on the wastewater pipeline (2); the air intake device (1) comprises a compressed air pipeline (3) arranged on the wastewater pipeline (2); The compressed air pipeline (3) is arranged on a branch line opened in the wastewater pipeline (2), and a vent valve is arranged on the compressed air pipeline (3); a pipeline vibration device (4) is arranged in the middle of the wastewater pipeline (2).
2. A desulfurization wastewater pipeline dredging system according to claim 1, characterized in that: The dredging system comprises a vacuum belt dehydrator (5), a reaction box (7) and a plurality of sedimentation tanks (8) which are connected in sequence, the water outlet of the vacuum belt dehydrator (5) is connected to a reflux box (6) via a pipeline, the water outlet of the reflux box (6) is connected to a plurality of buffer tanks (9) in parallel via a pipeline, the water outlets of the plurality of buffer tanks (9) are connected to the water inlet of the reaction box (7) via a pipeline, and the water outlet of the reaction box (7) is connected to a plurality of sedimentation tanks (8) in parallel via a pipeline.
3. A desulfurization wastewater pipeline dredging system according to claim 1, characterized in that: The pipeline vibration device (4) comprises a vibrator (14) and a mounting base plate (15), wherein the vibrator (14) is fixedly arranged on the mounting base plate (15), the bottom of the mounting base plate (15) is tightly fitted with the wastewater pipeline (2), threaded holes (16) are provided at four corners of the mounting base plate (15), and the mounting base plate (15) and the wastewater pipeline (2) are movably connected via a U-shaped screw (17).
4. A desulfurization wastewater pipeline dredging system according to claim 2, characterized in that: The water outlet of the reflux box (6) is connected to the water inlet of the buffer tank (9) via the wastewater pipe (2); the water outlet of the buffer tank (9) is connected to the water inlet of the reaction box (7) via the wastewater pipe (2); and the subsequent pipes of the reaction box (7) are all connected via the wastewater pipe (2).
5. A desulfurization wastewater pipeline dredging system according to claim 2, characterized in that: The front end of the vacuum belt dehydrator (5) is connected to a desulfurization tower (10), and the water outlet of the reflux box (6) is in communication with the desulfurization tower (10).
6. A desulfurization wastewater pipeline dredging system according to claim 1, characterized in that: The compressed air pipeline (3) and the wastewater pipeline (2) form an angle, and the angle formed by the compressed air pipeline (3) and the wastewater pipeline (2) near the water outlet is less than 40 degrees.
7. A desulfurization wastewater pipeline dredging system according to claim 1, characterized in that: The compressed air pipeline (3) is arranged near the water inlet of the wastewater pipeline (2).
8. A desulfurization wastewater pipeline dredging system according to claim 1, characterized in that: A delivery pump (11) is arranged on one side of the wastewater pipe (2) close to the water outlet.
9. A desulfurization wastewater pipeline dredging system according to claim 1, characterized in that: An air storage tank (12) is provided at the inlet of the compressed air pipeline (3), and the ventilation valve is a solenoid valve.
10. A desulfurization wastewater pipeline dredging system according to claim 8, characterized in that: The wastewater pipeline (2) is also provided with a one-way valve (13), and the one-way valve (13) is arranged downstream of the delivery pump (11).
