Valve rod straightening equipment

By introducing a combined design of fan and screw in the valve rod alignment equipment, the use of wind and gravity to clean the debris in the roller parts is solved, and the problem that existing equipment cannot effectively clean up debris is improved. Straight quality and service life of the equipment.

CN222153449UActive Publication Date: 2024-12-13RUIAN LIWANG VALVE MANUFACTURING CO LTD
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Patent Information

Application Number
CN202420876009.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-25
Publication Date
2024-12-13
Estimated Expiration
2034-04-25

AI Technical Summary

Technical Problem

The existing valve straightening equipment cannot effectively clean up debris from the rod body during the rolling process, causing the inner wall of the roller to become a non-smooth surface, reducing the overall quality of the valve rod.

Method used

A valve rod straightening equipment is designed, including straightening components and cleaning components. Through the cooperation of fans and screws, wind power is used to blow out and collect debris in the roller parts, combining gravity and the design of roller parts. Effective cleaning of debris is achieved.

Benefits of technology

It improves the alignment quality of the valve rod, ensures the smoothness of the inner wall of the rolling parts, extends the service life of the equipment and improves processing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of straightening equipment, and discloses valve rod straightening equipment which is characterized in that four sliding grooves are formed in the outer wall of a connecting plate, fans are connected to the inner walls of the four sliding grooves in a sliding mode, motors are connected to the inner walls of one ends of the fans in a rotating mode, and compression springs are welded to the inner walls of the bottoms of the four sliding grooves; a bent plate is welded to the top end of the compression spring, a screw is in threaded connection with the inner walls of the tops of the four sliding grooves, and a rotating handle and another bent plate are welded to the two ends of the screw respectively. Through the arrangement of the fan and the screw rod, the motor drives the four fan blades connected with the fan to rotate, wind power pushes airflow to the five rolling pieces, the airflow blows away scraps in the rolling pieces to clear away the scraps, a shell of the fan slides up and down in the sliding groove, the compression spring is squeezed and contracted to drive the bent plate to move downwards, and the rotating handle is held by hand to drive the screw rod to rotate downwards. And the screw rod drives the bent plate to clamp the upper shell of the fan, and the compression spring rebounds to drive the bent plate to clamp the lower shell of the fan, so that the flexibility of the equipment is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of straightening equipment, in particular to a valve stem straightening equipment. Background Art

[0002] The valve is an important component of the engine. The function of the valve is to input air into the engine and discharge the exhaust gas after combustion. The verticality of the disc and the stem and the straightness of the stem have an important impact on the normal operation of the valve in the engine. At present, the verticality between the stem and the disc of the valve is basically adjusted manually, which not only fails to accurately adjust the valve, but also increases the labor force. Therefore, automatic and accurate straightening of the valve can ensure the improvement of valve processing efficiency.

[0003] The application number is CN202222394443.6, which discloses a valve straightening device, including: a straightening device for keeping the axis between the stem of the valve and its disc in a horizontal state, a heating furnace, a conveying platform, a mechanical arm, and an output end having a three-jaw chuck for clamping the valve disc. The straightening device includes: a rolling mechanism and a placement detection mechanism. The rolling mechanism is used to straighten the stem of the valve in a rolling manner. The rolling mechanism includes a support platform and a disc support block arranged on the top of the support platform, a rod support member and a rod rolling member arranged above the support platform. The placement detection mechanism is arranged on the side of the support platform away from the mechanical arm. The utility model solves the problem that the current valve straightening is not only inaccurate but also inefficient through manual operation, avoids the situation where the valve stem cannot be straightened due to inaccurate placement, and improves the accuracy and efficiency of valve straightening.

[0004] A valve straightening device disclosed in the above document has the following defects: in the process of straightening the valve stem by the device, when the rod body is rolled and squeezed by the rolling part, the rolling part can easily squeeze the surface of the rod body to wear, and debris will fall from the rod body. The debris is easily hidden in the rolling part. At this time, a corresponding structure is required to clean the debris inside the rolling part and on the rod body, otherwise the debris will make the inner wall of the rolling part irregular, and finally cause the surface of the rod body to be worn to an uneven surface when it is rolled and squeezed by the rolling part, thereby reducing the overall quality of the valve stem body.

[0005] It can be seen from this that the existing valve straightening equipment does not have the function of effectively cleaning the debris dropped from the rod body during processing. It is necessary to improve the existing deficiencies and provide a function that can effectively clean the debris dropped from the rod body during processing. Utility Model Content

[0006] The utility model aims to provide a valve stem straightening device to solve the problems raised in the above background technology.

[0007] In order to solve the above technical problems, the utility model is realized by the following technical solutions:

[0008] The utility model is a valve stem straightening device, comprising a straightening component and a cleaning component, the cleaning component is welded on the outer walls on both sides of the straightening component, the straightening component comprises a base, connecting plates are welded on the outer walls on both sides of the top of the base, four sliding grooves are opened on the outer wall of one of the connecting plates, fans are slidably connected on the inner walls of the four sliding grooves, a motor is rotatably connected on the inner wall of one end of the fan, compression springs are welded on the bottom inner walls of the four sliding grooves, a bent plate is welded on the top of the compression spring, screws are threadedly connected on the top inner walls of the four sliding grooves, the screws extend through and extend to the outside of the connecting plate, a turning handle and another bent plate are respectively welded at both ends of the screw, and the fan is located between the two bent plates. The purpose of such arrangement is that during the use of the device, the rod body of the valve stem is placed in the round tube of the limit frame, the rod body is pushed forward through the round tube, the rolling parts on the fixed plate rotate, the middle rod body at the upper and lower ends is rolled, squeezed and straightened, and the rod body is stably pushed forward in the five rolling parts. Since the five rolling parts are arranged perpendicular to the base, the debris of the rod body falls into the rolling parts, and according to the gravity, the rotation of the rolling parts drives the debris to fall downward, and the drop groove drops the debris to the ground for cleaning, and the rod body is pushed forward to roll between the five rolling parts on the base, and the motor drives the four blades connected to the fan to rotate, and the wind force pushes the airflow to the five rolling parts, and the airflow blows the debris in the rolling parts to the adsorption plate, and the adsorption plate collects the debris and places the adsorption plate in the concave The fan can be replaced by sliding in the slot. When the wind force needs to be adjusted up and down, the fan casing is slid up and down in the slot, the compression spring is squeezed and contracted to drive the bent plate to move downward, the hand-held handle is rotated, the handle drives the screw to rotate downward, the screw drives the bent plate to clamp the upper part of the fan casing, the compression spring rebounds and drives the bent plate to clamp the lower part of the fan casing. In this way, the fan is fixed in the slot for operation, which improves the flexibility of the equipment, and the rod body is pushed forward between the two rows of rolling parts. The two rolling parts rotate to push the rod body forward into the round tube of the connecting frame, the induction controller senses the rod body to control the rotation of the rotating block, and the rotation of the rotating block drives the top of the rod body to be pushed forward, and finally the rod body is pushed between the two concave wheels for final rolling straightening, which improves the straightening quality of the valve stem of the equipment.

[0009] Furthermore, a dust cover is welded on the outer wall of the fan, a groove is formed on the outer wall of another connecting plate, and an adsorption plate is slidably connected to the inner wall of the groove. The purpose of this arrangement is that during the use of the device, the dust cover protects the fan blades from dust, preventing debris from floating into the fan and affecting the operation, and the airflow blows the debris in the rolling part to the adsorption plate, which collects the debris and can be replaced by sliding the adsorption plate in the groove.

[0010] Furthermore, a limiting frame is welded on the outer wall of one side of the top of the base, a fixing plate is welded on the upper surface of the base close to the limiting frame, five rolling parts are rotatably connected to the outer wall of the fixing plate, the five rolling parts are staggered on the outer wall of the fixing plate, and a drop groove is provided on the outer wall of the base close to the five rolling parts. The purpose of this arrangement is that during the use of the device, the rod body of the valve stem is placed in the round tube of the limiting frame, the rod body is pushed forward through the round tube, the rolling parts on the fixing plate are rotated, the middle rod body is rolled and squeezed and straightened at the upper and lower ends, and the rod body is stably pushed forward in the five rolling parts. Since the five rolling parts are arranged perpendicular to the base, the debris of the rod body falls into the rolling parts. According to the gravity, the rolling parts rotate to drive the debris to fall downward, and the drop groove drops the debris to the ground for cleaning.

[0011] Furthermore, nine rolling parts are rotatably connected to the outer wall of the base, of which five rolling parts are staggered on the outer wall of the base, two connecting plates are located on the left and right sides of the five rolling parts, and the remaining two rolling parts are arranged side by side on the outer wall of the base. The purpose of this arrangement is that during the use of the device, the rod body is pushed forward to roll between the five rolling parts on the base, the rod body is pushed forward to between two rows of rolling parts, and the two rolling parts are rotated to push the rod body forward into the round tube of the connecting frame.

[0012] Furthermore, a fixing frame is welded on the outer wall on the other side of the top of the base, and rotating blocks are rotatably connected on the inner walls on both sides of the top of the fixing frame, and an induction controller is installed on the outer wall of the base close to the rotating block. The purpose of this arrangement is that during the use of the device, the induction controller senses the rod body to control the rotating block to rotate, and the rotation of the rotating block drives the top of the rod body to push forward.

[0013] Furthermore, a connecting frame is welded on the top outer wall of the base close to the fixing frame, and two fixing rods are welded on the inner walls on both sides of the connecting frame. The two fixing rods are on the same horizontal line, and the outer walls of the two fixing rods are rotatably connected with concave wheels. The purpose of this arrangement is that during the use of the device, the rod body is finally pushed between the two concave wheels for final rolling straightening, thereby improving the straightening quality of the valve stem by the device.

[0014] The utility model has the following beneficial effects:

[0015] (1) The utility model arranges a fan and a screw rod, and a motor drives four blades connected to the fan to rotate. The wind force pushes the airflow toward the five rolling parts, and the airflow blows away the debris in the rolling parts to clean them. The outer shell of the fan slides up and down in the slide groove, and the compression spring squeezes and contracts to drive the bent plate to move downward. The handle is held and rotated, and the handle drives the screw rod to rotate downward. The screw drives the bent plate to clamp the upper part of the fan shell, and the compression spring rebounds to drive the bent plate to clamp the lower part of the fan shell, thereby improving the flexibility of the device.

[0016] (2) The utility model provides a drop groove and a fixed plate. During the use of the device, the valve stem is placed in the round tube of the limit frame, the stem is pushed forward through the round tube, the rolling parts on the fixed plate rotate, the middle stem at the upper and lower ends are rolled and squeezed to straighten, and the stem is pushed forward stably in the five rolling parts. Since the five rolling parts are arranged perpendicular to the base, the debris of the stem falls into the rolling parts. According to the gravity, the rolling parts rotate and drive the debris to fall downward, and the drop groove drops the debris to the ground for cleaning.

[0017] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0019] Figure 1 This is a schematic diagram of the main structure of the utility model;

[0020] Figure 2 This is a schematic diagram of the main structure of the straightening assembly of the utility model;

[0021] Figure 3 It is a schematic diagram of the partially split structure of the utility model;

[0022] Figure 4 This is a schematic diagram of the disassembled structure of the cleaning component of the utility model;

[0023] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0024] In the figure: 1. Straightening assembly; 101. Base; 102. Limiting frame; 103. Fixed plate; 104. Drop groove; 105. Rolling member; 106. Fixed frame; 107. Rotating block; 108. Induction controller; 109. Connecting frame; 110. Fixed rod; 111. Concave wheel; 2. Cleaning assembly; 200. Connecting plate; 201. Slide groove; 202. Compression spring; 203. Bending plate; 204. Turning handle; 205. Screw; 206. Motor; 207. Fan; 208. Dust cover; 209. Groove; 210. Adsorption plate. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] See also Figure 1 - Figure 4As shown, the utility model is a valve stem straightening device, comprising a straightening component 1 and a cleaning component 2, the cleaning component 2 is welded on the outer walls on both sides of the straightening component 1, the straightening component 1 comprises a base 101, connecting plates 200 are welded on the outer walls on both sides of the top of the base 101, four slide grooves 201 are opened on the outer wall of a connecting plate 200, fans 207 are slidably connected to the inner walls of the four slide grooves 201, a motor 206 is rotatably connected to the inner wall of one end of the fan 207, compression springs 202 are welded on the bottom inner walls of the four slide grooves 201, a bent plate 203 is welded on the top of the compression spring 202, screws 205 are threadedly connected to the top inner walls of the four slide grooves 201, the screws 205 extend through and extend to the outside of the connecting plate 200, a turning handle 204 and another bent plate 203 are respectively welded at both ends of the screw 205, and the fan 207 is located between the two bent plates 203. The purpose of such arrangement is that during the use of the device, the rod body of the valve stem is placed in the circular tube of the limit frame 102, the rod body is pushed forward through the circular tube, the rolling piece 105 on the fixed plate 103 rotates, and the middle rod body at the upper and lower ends is rolled, squeezed and straightened, and the rod body is stably pushed forward in the five rolling pieces 105. Since the five rolling pieces 105 are arranged perpendicular to the base 101, the debris of the rod body falls into the rolling pieces 105. According to the gravity, the rolling pieces 105 rotate to drive the debris to fall downward, and the falling groove 104 drops the debris to the ground for cleaning. The rod body is pushed forward to roll between the five rolling pieces 105 on the base 101, and the motor 206 drives the four blades connected to the fan 207 to rotate, and the wind force pushes the airflow to the five rolling pieces 105, and the airflow blows the debris in the rolling piece 105 to the adsorption plate 210, and the adsorption plate 210 collects the debris, and the adsorption plate 210 slides in the groove 209 The fan 207 can be replaced. When the wind force needs to be adjusted up and down, the shell of the fan 207 is slid up and down in the slide slot 201, and the compression spring 202 is squeezed and contracted to drive the bent plate 203 to move downward. The hand-held handle 204 is rotated, and the handle 204 drives the screw 205 to rotate downward, and the screw 205 drives the bent plate 203 to clamp the upper part of the shell of the fan 207. The compression spring 202 rebounds and drives the bent plate 203 to clamp the lower part of the shell of the fan 207. In this way, the fan 207 is fixed in the slide slot 201 for operation, which improves the flexibility of the device. The rod body is pushed forward to between the two rows of rolling members 105, and the two rolling members 105 rotate to push the rod body forward into the round tube of the connecting frame 109. The induction controller 108 senses that the rod body controls the rotation block 107 to rotate, and the rotation of the rotating block 107 drives the top of the rod body to be pushed forward. Finally, the rod body is pushed to between the two concave wheels 111 for final rolling straightening, which improves the straightening quality of the valve stem of the device.

[0027] Dust covers 208 are welded on the outer walls of the fan 207, and a groove 209 is formed on the outer wall of another connecting plate 200, and an adsorption plate 210 is slidably connected to the inner wall of the groove 209. The purpose of such a setting is that during the use of the device, the dust cover 208 protects the blades of the fan 207 from dust, preventing debris from floating into the inside of the fan 207 and affecting the operation, and the airflow blows the debris in the rolling part 105 to the adsorption plate 210, which collects the debris and slides the adsorption plate 210 in the groove 209 for replacement.

[0028] A limiting frame 102 is welded on the outer wall of one side of the top of the base 101, and a fixing plate 103 is welded on the upper surface of the base 101 close to the limiting frame 102. Five rolling parts 105 are rotatably connected to the outer wall of the fixing plate 103. The five rolling parts 105 are staggered on the outer wall of the fixing plate 103, and a drop groove 104 is opened on the outer wall of the base 101 close to the five rolling parts 105. The purpose of this arrangement is that during the use of the equipment, the rod body of the valve stem is placed in the round tube of the limit frame 102, the rod body is pushed forward through the round tube, the rolling piece 105 on the fixed plate 103 rotates, the middle rod body is rolled, squeezed and straightened at the upper and lower ends, and the rod body is stably pushed forward in the five rolling pieces 105. Since the five rolling pieces 105 are arranged to be perpendicular to the base 101, the debris of the rod body falls into the rolling pieces 105. According to the force of gravity, the rolling piece 105 rotates to drive the debris to fall downward, and the drop groove 104 drops the debris to the ground for cleaning.

[0029] Nine rolling elements 105 are rotatably connected to the outer wall of the base 101, of which five rolling elements 105 are staggered on the outer wall of the base 101, two connecting plates 200 are located on the left and right sides of the five rolling elements 105, and the remaining two rolling elements 105 are arranged side by side on the outer wall of the base 101. The purpose of this arrangement is that during the use of the device, the rod body is pushed forward to be rolled between the five rolling elements 105 on the base 101, and the rod body is pushed forward between two rows of rolling elements 105, and the two rolling elements 105 are rotated to push the rod body forward into the round tube of the connecting frame 109.

[0030] A fixing frame 106 is welded on the outer wall on the other side of the top of the base 101, and a rotating block 107 is rotatably connected to the inner walls on both sides of the top of the fixing frame 106. A sensing controller 108 is installed on the outer wall of the base 101 close to the rotating block 107. The purpose of this arrangement is that during the use of the device, the sensing controller 108 senses the rod body to control the rotating block 107 to rotate, and the rotating block 107 rotates to drive the top of the rod body to push forward.

[0031] A connecting frame 109 is welded on the top outer wall of the base 101 near the fixing frame 106, and two fixing rods 110 are welded on the inner walls on both sides of the connecting frame 109. The two fixing rods 110 are on the same horizontal line, and the outer walls of the two fixing rods 110 are rotatably connected with concave wheels 111. The purpose of this arrangement is that during the use of the device, the rod body is finally pushed between the two concave wheels 111 for the final rolling straightening, thereby improving the straightening quality of the valve stem of the device.

[0032] When in use, during the use of the device, the rod body of the valve stem is placed in the round tube of the limit frame 102, the rod body is pushed forward through the round tube, the rolling piece 105 on the fixed plate 103 rotates, and the middle rod body at the upper and lower ends is rolled, squeezed and straightened, and the rod body is stably pushed forward in the five rolling pieces 105. Since the five rolling pieces 105 are arranged perpendicular to the base 101, the debris of the rod body falls into the rolling pieces 105. According to the gravity, the rolling piece 105 rotates to drive the debris to fall downward, and the drop groove 104 drops the debris to the ground for cleaning, and the rod body is pushed forward to roll between the five rolling pieces 105 on the base 101.

[0033] The motor 206 drives the four blades connected to the fan 207 to rotate, and the wind force pushes the airflow to the five rolling members 105. The airflow blows the debris in the rolling member 105 to the adsorption plate 210, and the adsorption plate 210 collects the debris. The adsorption plate 210 can be replaced by sliding in the groove 209. When the wind force needs to be adjusted up and down, the outer shell of the fan 207 is slid up and down in the slide groove 201, and the compression spring 202 is squeezed and contracted to drive the bent plate 203 to move downward. The handle 204 is held and rotated, and the handle 204 drives the screw 205 to rotate downward, and the screw 205 drives the bent plate 203 to move the fan 207 upward. Part of the shell is clamped, and the compression spring 202 rebounds to drive the bent plate 203 to clamp the lower shell of the fan 207, so that the fan 207 is fixed in the slide slot 201 for operation, which improves the flexibility of the device, and the rod body is pushed forward to between the two rows of rolling members 105, and the two rolling members 105 rotate to push the rod body forward into the round tube of the connecting frame 109, and the sensing controller 108 senses the rod body to control the rotation of the rotating block 107, and the rotation of the rotating block 107 drives the top of the rod body to be pushed forward, and finally the rod body is pushed between the two concave wheels 111 for final rolling straightening, which improves the straightening quality of the valve stem of the device.

[0034] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A valve stem straightening device, comprising a straightening assembly (1) and a cleaning assembly (2), characterized in that: The cleaning component (2) is welded to the outer walls on both sides of the straightening component (1); the straightening component (1) comprises a base (101); connecting plates (200) are welded to the outer walls on both sides of the top of the base (101); four slide grooves (201) are opened on the outer wall of one of the connecting plates (200); fans (207) are slidably connected to the inner walls of the four slide grooves (201); a motor (206) is rotatably connected to the inner wall of one end of the fan (207); and the four A compression spring (202) is welded on the inner wall at the bottom of the slide groove (201), a bent plate (203) is welded on the top of the compression spring (202), screw rods (205) are threadedly connected on the inner walls at the top of the four slide grooves (201), the screw rods (205) extend through and extend to the outside of the connecting plate (200), a turning handle (204) and another bent plate (203) are respectively welded at both ends of the screw rods (205), and the fan (207) is located between the two bent plates (203).

2. A valve stem straightening device according to claim 1, characterized in that: A dust cover (208) is welded on the outer walls around the fan (207), a groove (209) is opened on the outer wall of the other connecting plate (200), and an adsorption plate (210) is slidably connected to the inner wall of the groove (209).

3. A valve stem straightening device according to claim 1, characterized in that: A limiting frame (102) is welded on the outer wall of one side of the top of the base (101); a fixing plate (103) is welded on the upper surface of the base (101) close to the limiting frame (102); five rolling parts (105) are rotatably connected to the outer wall of the fixing plate (103); the five rolling parts (105) are staggeredly distributed on the outer wall of the fixing plate (103); and a drop groove (104) is provided on the outer wall of the base (101) close to the five rolling parts (105).

4. A valve stem straightening device according to claim 1, characterized in that: Nine rolling members (105) are rotatably connected to the outer wall of the base (101), wherein five of the rolling members (105) are staggeredly distributed on the outer wall of the base (101), two connecting plates (200) are located on the left and right sides of the five rolling members (105), and the remaining two rolling members (105) are distributed in parallel on the outer wall of the base (101).

5. The valve stem straightening device according to claim 1, characterized in that: A fixing frame (106) is welded on the outer wall on the other side of the top of the base (101), and rotating blocks (107) are rotatably connected to the inner walls on both sides of the top of the fixing frame (106), and an induction controller (108) is installed on the outer wall of the base (101) close to the rotating block (107).

6. A valve stem straightening device according to claim 5, characterized in that: A connecting frame (109) is welded on the top outer wall of the base (101) close to the fixing frame (106), and two fixing rods (110) are welded on the inner walls on both sides of the connecting frame (109). The two fixing rods (110) are located on the same horizontal line, and the outer walls of the two fixing rods (110) are rotatably connected to a concave wheel (111).