Corrugated aluminum plate processing equipment
By adopting the lead-in and lead-in structures in the corrugated aluminum plate processing equipment, the contact between the aluminum plate and the embossing roller is reduced, and the bumping problem during the placement of aluminum plates in the prior art is solved, and the operation efficiency is improved and labor intensity is reduced.
Patent Information
- Application Number
- CN202420531146.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-19
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-03-19
AI Technical Summary
The existing corrugated aluminum plate processing equipment is prone to collision between the aluminum plate and the embossing roller when placing the aluminum plate, resulting in bending of the aluminum plate and damage to the embossing roller, and the manual operation efficiency is low and the labor amount is large.
A corrugated aluminum plate processing equipment is designed, adopting a structure of the lead-piece and the lead-piece. The lead-piece is surrounded by the first enclosure plate and the second enclosure plate. The channel outlet is close to the placement slot. The lead-piece includes an inclined placement plate and a storage groove. , reduce the contact between the aluminum plate and the embossing roller, and the aluminum plate slides directly into the storage tank from the output end of the embossing roller.
It effectively reduces the collision between the aluminum plate and the embossing roller, improves the operating speed and efficiency of the staff, and reduces the labor intensity.
Smart Images
Figure CN222153513U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of plate processing, in particular to a corrugated aluminum plate processing device. Background Art
[0002] Corrugated aluminum sheet has good metal properties and is widely used in industrial products. The existing method for preparing corrugated aluminum sheet is generally to place ordinary aluminum sheet in processing equipment, and the processing equipment has a mold in the shape of corrugated points. After the ordinary aluminum sheet is extruded by the mold, the corrugated aluminum sheet can be obtained.
[0003] The existing processing equipment for corrugated aluminum plates includes a frame, a driving machine and a composite embossing roller group. The composite embossing roller group includes two embossing rollers. The driving machine drives the two embossing rollers to rotate. The staff places the aluminum plate in the gap between the input ends of the two embossing rollers. The aluminum plate is squeezed by the embossing rollers and falls from the output end of the embossing rollers. The staff then sorts the corrugated aluminum plate at the output end of the embossing rollers.
[0004] With respect to the above-mentioned technology, the inventor found that when the staff placed the aluminum plate in the gap at the input end of the composite embossing roller group, the end wall of the aluminum plate was easily knocked against the roller wall of the embossing roller, which not only easily caused the aluminum plate to bend, but also might damage the roller wall of the embossing roller. Therefore, the staff needed to align the ordinary aluminum plate with the gap between the two embossing rollers to reduce the collision between the aluminum plate and the embossing roller. However, even so, it is still possible that the aluminum plate and the embossing roller will collide due to manual operation errors. In addition, the manual placement process also greatly slowed down the working speed of the staff. At the same time, the output end of the composite embossing roller group needs staff to organize the corrugated aluminum plate, which increases the workload of the staff. Therefore, there is an urgent need for a new processing equipment that can improve work efficiency and reduce labor intensity. Utility Model Content
[0005] The purpose of the utility model is to provide a corrugated aluminum plate processing equipment to address the deficiencies in the prior art.
[0006] The utility model provides a corrugated aluminum plate processing equipment, which adopts the following technical solutions:
[0007] A corrugated aluminum plate processing equipment, characterized in that it includes:
[0008] A frame, wherein two groups of embossing rollers are rotatably connected to the frame, a placement gap is provided between the two groups of embossing rollers, and a driving mechanism for driving the embossing rollers to rotate is installed on the frame;
[0009] An inlet member, the inlet member includes a first enclosing plate and a second enclosing plate, the first enclosing plate and the second enclosing plate are fixedly mounted on the side wall of the frame, the first enclosing plate and the second enclosing plate are combined to form an inlet channel, the inlet channel has an outlet and an inlet, and the outlet end of the inlet channel is in a state close to the placement slit;
[0010] The export piece includes a placement plate, a baffle and a storage tank. The placement plate and the storage tank are installed on the frame. The placement plate is in an inclined state. The upper part of the placement plate is closer to the placement seam than the lower part. The storage tank is located below the placement plate. The baffle is installed on the opposite side walls of the placement plate.
[0011] Preferably, the size of the introduction channel gradually increases in the direction away from the embossing roller.
[0012] Preferably, the first enclosure is located above the second enclosure, and both the first enclosure and the second enclosure include a main body and a connecting portion. The main body located on the first enclosure is in an inclined state, and the main body located on the second enclosure is in a horizontal state.
[0013] Preferably, a vertical limit plate is provided inside the introduction channel, and the two ends of the limit plate in the length direction are respectively located at the inlet end and the outlet end of the introduction channel. A plurality of groups of card slots for installing the limit plate are provided in the introduction channel, and the plurality of groups of card slots are arranged at intervals along the length direction parallel to the placement seam. The number of card slots in each group is two, and the two card slots are respectively located on the plate surfaces of the first enclosure plate and the second enclosure plate located on the introduction channel.
[0014] Preferably, the top of the baffle plate near one end of the placement slot is higher than the top end of the placement slot.
[0015] Preferably, the upper surface of the placement plate is a smooth convex surface.
[0016] Preferably, the storage tank is slidably connected to the frame along a length direction perpendicular to the placement slot, and the bottom end of the placement plate is located above the storage tank.
[0017] Preferably, the bottom end of the placement plate is fixedly connected to a downward baffle plate, the baffle plate is located in the storage tank, and one end of the storage tank close to the embossing roller is in an open state.
[0018] Preferably, the baffle is threadedly connected to the side wall of the storage tank via positioning bolts, and the side wall of the storage tank is provided with a plurality of groups of bolt holes evenly arranged in a direction parallel to the sliding direction of the storage tank.
[0019] In summary, the utility model includes the following beneficial technical effects:
[0020] 1. An inlet is installed at the placement slit at the input end of the embossing roller, and the inlet is a cylinder formed by a first enclosure and a second enclosure. The first enclosure and the second enclosure form an inlet channel, and the outlet end of the inlet channel is close to the placement slit. The staff places the aluminum plate to be processed at the inlet end of the inlet channel, and one end of the aluminum plate to be processed moves from the inlet channel toward the placement slit to complete the processing of the aluminum plate, reducing the collision between the aluminum plate and the embossing roller. The aluminum plate falls from the placement slit at the output end of the embossing roller to the inclined placement plate, and slides along the placement plate into the storage tank, thereby reducing the workload of the staff.
[0021] 2. The size of the introduction channel gradually increases in the direction away from the embossing roller, that is, the size of the inlet end of the introduction channel is larger than the size of the outlet end, thereby speeding up the speed of the staff putting the aluminum plate into the introduction channel and facilitating the work of the staff.
[0022] 3. By setting the limit plate, the staff can insert the limit plate into the appropriate slot according to the size of the aluminum plate to be processed, so that the size of the introduction channel matches the size of the aluminum plate to be processed. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a structural schematic diagram of a corrugated aluminum plate processing equipment provided by an embodiment of the utility model;
[0024] Figure 2 It is a schematic diagram to show the structure of the export part;
[0025] Figure 3 It is a schematic diagram of the cross-sectional structure of the placement plate.
[0026] Explanation of the reference numerals: 1. Frame; 11. Embossing roller; 12. Driving mechanism; 2. Inlet member; 21. First enclosure; 22. Second enclosure; 23. Inlet channel; 231. Limiting plate; 232. Slot; 3. Outlet member; 31. Placement plate; 311. Blocking plate; 312. Positioning bolt; 32. Baffle; 33. Storage tank; 331. Bolt hole. DETAILED DESCRIPTION
[0027] The following is combined with Figure 1-2 The utility model is described in further detail.
[0028] The utility model embodiment discloses a corrugated aluminum plate processing equipment. Figure 1 and Figure 2, including a frame 1, the frame 1 is rotatably connected with two groups of horizontal embossing rollers 11, the two groups of embossing rollers 11 are arranged in parallel, and a placement gap for the aluminum plate to be processed to pass through is formed between the two groups of embossing rollers 11. In this embodiment, the length direction of the placement gap is perpendicular to the conveying direction of the aluminum plate to be processed. A driving mechanism 12 for driving the embossing rollers 11 to rotate is fixedly installed on one side of the frame 1. The rotation directions of the two groups of embossing rollers 11 are opposite. The driving mechanism 12 in this embodiment is a technical content well known to the staff in this field. The driving mechanism 12 mainly includes a motor, a main gear and a sub-gear meshed with the main gear. The motor drives the main gear to rotate, wherein the main gear is coaxial and fixedly connected with the embossing roller located below, and the sub-gear is coaxial and fixedly connected with the embossing roller located above. An introduction member 2 is fixedly installed on one side of the frame 1 located at the input end of the embossing roller 11. The introduction member 2 is used to assist the aluminum plate to be processed to enter the placement gap. An export member 3 is fixedly installed on one side of the frame 1 located at the output end of the embossing roller 11. The export member 3 is used to receive the processed aluminum plate.
[0029] Reference Figure 1 The introduction member 2 includes a first enclosure 21 and a second enclosure 22, which are welded to the side walls of the frame 1, and are welded to each other. The first enclosure 21 and the second enclosure 22 are combined to form an introduction channel 23 for accommodating the aluminum plate to be processed. The introduction channel 23 has an entrance and an exit arranged opposite to the entrance. The exit of the introduction channel 23 is closer to the placement seam than the entrance, and the exit of the introduction channel 23 is opposite to the placement seam. The staff places the aluminum plate to be processed at the entrance end of the introduction channel 23, and one end of the aluminum plate to be processed moves from the exit end of the introduction channel 23 toward the direction of the placement seam. The introduction channel 23 guides the aluminum plate to be processed. This process reduces the collision between the aluminum plate to be processed and the embossing roller 11.
[0030] Reference Figure 1 , the size of the introduction channel 23 gradually increases in the direction away from the embossing roller 11, that is, the size of the inlet end of the introduction channel 23 is larger than the size of the outlet end, which is convenient for the staff to quickly put the aluminum plate into the introduction channel 23; and the first enclosure 21 is located above the second enclosure 22. In this embodiment, the first enclosure and the second enclosure have the same shape. The first enclosure and the second enclosure both include a main body and a connecting part arranged at both ends of the main body. The connecting parts of the first enclosure and the second enclosure are connected, wherein the main body of the second enclosure 22 is in a horizontal state, and the main body of the first enclosure 21 is in an inclined state, thereby increasing the size of the entrance of the introduction channel 23. The aluminum plate to be processed is placed on the main body of the second enclosure 22 in the introduction channel 23, that is, the aluminum plate to be processed enters the placement gap in a horizontal state, which improves the processing quality of the aluminum plate.
[0031] Reference Figure 1A vertical limit plate 231 is arranged inside the introduction channel 23, and the two ends of the limit plate 231 in the length direction are respectively located at the entrance end and the exit end of the introduction channel 23. A plurality of groups of slots 232 for installing the limit plate 231 are provided in the introduction channel, and the plurality of groups of slots 232 are arranged at intervals along the length direction parallel to the placement seam. The structure of each group of slots is as follows: the number of each group of slots is two, and the two slots 232 are respectively located on the plate surface of the first enclosure 21 and the second enclosure 22 located on the introduction channel 23. The slots 232 on the first enclosure 21 and the slots 232 on the second enclosure 22 are arranged oppositely, and the staff can place the limit plate 231 in a suitable slot 232 according to the size of the aluminum plate to be processed, so that the size of the width direction of the introduction channel 23 is adapted to the size of the aluminum plate to be processed, which is convenient for the subsequent export part 3 to undertake the aluminum plate.
[0032] Reference Figure 2 The output part 3 includes a placement plate 31, a baffle 32 and a storage tank 33. The placement plate 31 is in an inclined state and welded to the frame 1. The baffle 32 is welded to the opposite side walls of the placement plate 31. The high part of the placement plate 31 is close to the placement seam to facilitate receiving the aluminum plate dropped from the placement seam. The top of the baffle 32 close to the placement seam is higher than the top of the placement seam. The setting of the baffle 32 reduces the phenomenon of aluminum plates falling from both sides of the placement plate 31. The storage tank 33 is set below the placement plate 31. The upper surface of the placement plate 31 is a smooth convex surface, so that the aluminum plate can slide smoothly from the placement plate 31 to the storage tank 33, and the collection of the aluminum plate can be completed.
[0033] Reference Figure 2 The storage tank 33 is slidably connected to the frame 1 in the horizontal direction, and the sliding direction of the storage tank 33 is perpendicular to the axial direction of the embossing roller 11. The bottom end of the placement plate 31 is located above the storage tank 33. The staff can adjust the storage tank 33 to a suitable position according to the length of the aluminum plate, so that the aluminum plate falls completely from the placement plate 31 into the storage tank 33; the bottom end of the placement plate 31 is fixedly connected to the downward blocking plate 311, and the blocking plate 311 is located in the storage tank 33. The setting of the blocking plate 311 has a blocking effect on the aluminum plate falling into the storage tank 33, so as to reduce the scattered area of the aluminum plate in the storage tank 33, which is beneficial to the staff's sorting work. The blocking plate 311 is threadedly connected to the side wall of the storage tank 33 through the positioning bolts 312, and the side wall of the storage tank 33 is provided with a plurality of groups of bolt holes 331 for cooperating with the positioning bolts 312. The plurality of groups of bolt holes 331 are evenly arranged in a direction parallel to the sliding direction of the storage tank 33, thereby fixing the storage tank 33. One end of the storage tank 33 close to the embossing roller 11 is in an open state. When the storage tank 33 is moved in a direction away from the frame 1, the storage tank 33 is prevented from colliding with the blocking plate 311, so that the storage tank 33 is separated from the frame 1.
[0034] The implementation principle of the corrugated aluminum plate processing equipment of the utility model embodiment is as follows:
[0035] The inlet 2 is installed at the placement gap at the input end of the embossing roller 11, and the inlet 2 is formed by splicing a first enclosure 21 and a second enclosure 22. The first enclosure 21 and the second enclosure 22 together enclose an inlet channel 23, and the inlet end size of the inlet channel 23 is larger than the outlet end size. According to the size of the aluminum plate to be processed, the limit plate 231 is installed in a suitable slot 232. At this time, the staff places the aluminum plate to be processed at the inlet end of the inlet channel 23, and one end of the aluminum plate to be processed moves from the inlet channel 23 toward the placement gap to start processing the aluminum plate. The setting of the inlet 2 reduces the collision between the aluminum plate and the embossing roller 11, thereby protecting the embossing roller 11. The aluminum plate falls from the placement gap at the output end of the embossing roller 11 to the inclined placement plate 31, and slides along the inclined placement plate 31 into the storage tank 33, thereby completing the collection of the aluminum plate and reducing the workload of the staff.
[0036] The above are all preferred embodiments of the present utility model, and are not intended to limit the protection scope of the present utility model. Therefore, any equivalent changes made based on the structure, shape, and principle of the present utility model should be included in the protection scope of the present utility model.
Claims
1. A corrugated aluminum plate processing equipment, characterized in that: include, A frame (1), wherein two groups of embossing rollers (11) are rotatably connected to the frame (1), a placement gap is provided between the two groups of embossing rollers (11), and the frame (1) is equipped with a driving mechanism (12) for driving the embossing rollers (11) to rotate; An inlet member (2), the inlet member (2) comprising a first enclosing plate (21) and a second enclosing plate (22), the first enclosing plate (21) and the second enclosing plate (22) being fixedly mounted on a side wall of the frame (1), the first enclosing plate (21) and the second enclosing plate (22) together enclosing an inlet channel (23), the inlet channel (23) having an outlet and an inlet, the outlet end of the inlet channel (23) being in a state close to the placement slit; The export member (3) comprises a placement plate (31), a baffle plate (32) and a storage tank (33). The placement plate (31) and the storage tank (33) are installed on the frame (1). The placement plate (31) is in an inclined state. The upper part of the placement plate (31) is closer to the placement seam than the lower part. The storage tank (33) is located below the placement plate (31). The baffle plate (32) is installed on the opposite side walls of the placement plate (31).
2. The corrugated aluminum plate processing equipment according to claim 1, characterized in that: The size of the introduction channel (23) gradually increases in the direction away from the embossing roller (11).
3. The corrugated aluminum plate processing equipment according to claim 1, characterized in that: The first enclosure (21) is located above the second enclosure (22); the first enclosure (21) and the second enclosure (22) both include a main body and a connecting portion; the main body located on the first enclosure (21) is in an inclined state, and the main body located on the second enclosure (22) is in a horizontal state.
4. The corrugated aluminum plate processing equipment according to claim 3, characterized in that: A vertical limiting plate (231) is arranged inside the introduction channel (23), and the two ends of the limiting plate (231) in the length direction are respectively located at the inlet end and the outlet end of the introduction channel (23). A plurality of groups of card slots (232) for installing the limiting plate (231) are provided in the introduction channel, and the plurality of groups of card slots (232) are arranged at intervals along the length direction parallel to the placement seam, and the number of the card slots in each group is two, and the two card slots (232) are respectively located on the plate surfaces of the first enclosure plate (21) and the second enclosure plate (22) located on the introduction channel (23).
5. The corrugated aluminum plate processing equipment according to claim 1, characterized in that: The top of the baffle (32) close to one end of the placement slot is higher than the top end of the placement slot.
6. The corrugated aluminum plate processing equipment according to claim 1, characterized in that: The upper surface of the placement plate (31) is a smooth convex surface.
7. The corrugated aluminum plate processing equipment according to claim 1, characterized in that: The storage tank (33) is slidably connected to the frame (1) along a length direction perpendicular to the placement slit, and the bottom end of the placement plate (31) is located above the storage tank (33).
8. The corrugated aluminum plate processing equipment according to claim 7, characterized in that: The bottom end of the placement plate (31) is fixedly connected to a downward blocking plate (311), and the blocking plate (311) is located in a storage tank (33). One end of the storage tank (33) close to the embossing roller (11) is in an open state.
9. The corrugated aluminum plate processing equipment according to claim 8, characterized in that: The blocking plate (311) is threadedly connected to the side wall of the storage tank (33) via positioning bolts (312), and the side wall of the storage tank (33) is provided with a plurality of groups of bolt holes (331) evenly arranged in a direction parallel to the sliding direction of the storage tank (33).