Fine preparation device for metal powder
By designing a fine preparation device for metal powders, using a series-connected heating source, evaporator, condenser and filter can, efficient grading and collection of powders is achieved, solving the problem of low powder grading and processing efficiency in the prior art, and improving the The powder quality and production efficiency are reduced, and the cost and time are reduced.
Patent Information
- Application Number
- CN202323570914.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-27
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2033-12-27
AI Technical Summary
In the production process of existing metal powder, the powder grading treatment efficiency is low, the labor intensity is high, the production cost is high, and it requires external professional institutions to deal with it, resulting in waste of energy and personnel.
A fine preparation device for metal powder is designed, including a heating source, evaporator, condenser and collection filter can. By connecting in series and setting up a stainless steel water-cooled interlayer, the efficient grading collection of powder is achieved, reducing production costs and time.
The quality and production efficiency of powder are improved, the cost of powder preparation is reduced, manual grading and external mechanism processing are avoided, and the refined and efficient powder preparation is achieved.
Smart Images

Figure CN222153947U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of metal powder preparation, and in particular relates to a metal powder fine preparation device. Background Art
[0002] In the production process of metal powder, the powder needs to be graded to meet the corresponding product requirements. In the existing technology, most of them are operated manually, which is not only inefficient, labor-intensive, and has a long production cycle; some also send the produced powder to external professional institutions for grading, which not only increases production costs, but also causes a certain amount of energy and personnel waste. Utility Model Content
[0003] In view of the problems raised by the background technology, the utility model studies and designs a metal powder fine preparation device, the purpose of which is to provide a metal powder fine preparation device with high metal powder quality, reduced production costs, and saved powder preparation time.
[0004] The technical solution of this utility model:
[0005] A metal powder fine preparation device comprises a heating source, an evaporator, a condenser, a collector and a filter tank, wherein the evaporator, the condenser, the collector and the filter tank are connected in series in sequence and communicate with each other, the heating source is communicated with the evaporator, the evaporator is provided with a feeding port and an air inlet, the collector and the filter tank are provided with a discharge port, the filter tank is provided with an air outlet, the stainless steel water-cooling interlayers of the collector and the filter tank are communicated with each other, the bottom stainless steel water-cooling interlayers of the collector and the filter tank are provided with a water-cooling interlayer water inlet, the upper stainless steel water-cooling interlayer of the filter tank is provided with a water-cooling interlayer water outlet, there are multiple collectors, and the collector is a cyclone collector.
[0006] Preferably, the heating source is a plasma heating source.
[0007] Preferably, the evaporator is a high-temperature metal evaporator.
[0008] Preferably, the condenser includes a stainless steel water-cooled interlayer, a cooling water pipe, and a rolled plate porous pipe in sequence from the outside to the inside. The cooling water pipe is supplied with water from a cooling water pipe inlet at one end and is returned to the cooling water pipe outlet at the other end.
[0009] Preferably, the condenser is provided with a plurality of air inlet pipes passing through the stainless steel water-cooling interlayer to ventilate the condenser.
[0010] Preferably, a stainless steel water-cooling interlayer is provided on the outer side walls of the heating source, collector and filter tank.
[0011] Preferably, the stainless steel water-cooling interlayers on the outer wall of the heating source and the outer layer of the condenser are both independent stainless steel water-cooling interlayers. The stainless steel water-cooling interlayers on the outer wall of the heating source are respectively provided with a water-cooling interlayer water inlet and a water-cooling interlayer water outlet, and the stainless steel water-cooling interlayers on the outer layer of the condenser are respectively provided with a water-cooling interlayer water inlet and a water-cooling interlayer water outlet.
[0012] Preferably, the filter tank is a cyclone collection filter tank, and a filter bag is also arranged on the top of the filter tank.
[0013] The beneficial effects of the utility model are as follows: the utility model has a reasonable structure and a novel design. The collector and the filter tank stainless steel water-cooling interlayer are connected, and there is no need to separately set a water outlet for the water-cooling interlayer on the collector. Water is separately taken in by the water inlet of the water-cooling interlayer on the bottom stainless steel water-cooling interlayer of the collector and the filter tank, and then the water is discharged from the water outlet of the water-cooling interlayer of the filter tank and returned to the water tower for cooling. Finally, all cooling water enters the system through an integrated water supply pump and is recycled, thereby reducing the production cost of the enterprise. The multiple collectors and filter tanks are arranged to collect and grade the powder, so that the powder preparation is more refined and the quality of the powder is improved. There is no need for manual grading or sending the powder to a professional organization for grading, which not only reduces the cost of powder preparation but also saves time and improves the efficiency of powder preparation, and has high practical value. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the structure of the utility model;
[0015] Figure 2 It is a structural schematic diagram of the condenser in the utility model.
[0016] Among them: 1. heating source, 2. evaporator, 3. collector, 4. filter tank, 5. feeding port, 6. air inlet, 7. discharge port, 8. air outlet, 9. stainless steel water-cooled interlayer, 10. cooling water pipe, 10-1. cooling water pipe inlet, 10-2. cooling water pipe outlet, 11. rolled plate porous tube, 11-1. round hole, 12. air inlet pipe, 13. water-cooled interlayer inlet, 14. water-cooled interlayer outlet, 15. filter bag. DETAILED DESCRIPTION
[0017] In order to further explain the technical means and effects adopted by the present invention to achieve the predetermined invention purpose, the specific implementation method, structure, characteristics and effects of the present invention are described in detail below in combination with the accompanying drawings and preferred embodiments.
[0018] like Figure 1 , Figure 2As shown, a metal powder fine preparation device includes a heating source 1, an evaporator 2, a condenser, a collector 3, and a filter tank 4. The evaporator 2, the condenser, the collector 3, and the filter tank 4 are connected in series in sequence. The heating source 1 is connected to the evaporator 2. The evaporator 2 is provided with a feed port 5 and an air inlet 6. The collector 3 and the filter tank 4 are provided with a discharge port 7. The filter tank 4 is provided with an air outlet 8. The heating source 1 is a plasma heating source, and the evaporator 2 is a high-temperature metal evaporator.
[0019] The condenser includes a stainless steel water-cooling interlayer 9, a cooling water pipe 10, and a rolled plate porous tube 11 from the outside to the inside. The cooling water pipe 10 is supplied with water from a cooling water pipe inlet 10-1 at one end and returns water from a cooling water pipe outlet 10-2 at the other end. The condenser is provided with a plurality of air inlet pipes 12 that pass through the stainless steel water-cooling interlayer 9 to ventilate the condenser.
[0020] The outer walls of the heating source 1, the collector 3 and the filter tank 4 are all provided with a stainless steel water-cooling interlayer 9. The stainless steel water-cooling interlayer 9 provided on the outer wall of the heating source 1 and the outer layer of the condenser are all independent stainless steel water-cooling interlayers. The stainless steel water-cooling interlayer 9 on the outer wall of the heating source 1 is respectively provided with a water-cooling interlayer water inlet (not shown in the figure) and a water-cooling interlayer water outlet (not shown in the figure). The stainless steel water-cooling interlayer 9 on the outer layer of the condenser is respectively provided with a water-cooling interlayer water inlet 13 and a water-cooling interlayer water outlet 14.
[0021] The stainless steel water-cooling interlayer 9 of the collector 3 and the filter tank 4 are interconnected, a water-cooling interlayer water inlet 13 is provided on the bottom stainless steel water-cooling interlayer 9 of the collector 3 and the filter tank 4, a water-cooling interlayer water outlet 14 is provided on the upper stainless steel water-cooling interlayer 9 of the filter tank 4, there are multiple collectors 3, the collector 3 is a cyclone collector, the filter tank 4 is a cyclone collection filter tank, and a filter bag 15 is also provided on the top of the filter tank 4.
[0022] Specific usage process: In actual use, turn on the heating source 1 and the blower (not shown in the figure), the gas enters the high-temperature metal evaporator 2 from the air inlet 6, and the powder to be classified enters the high-temperature metal evaporator 2 from the feeding port 5. After the powder enters the condenser from the high-temperature metal evaporator 2, it continues to enter the multiple cyclone collectors 3. Part of the powder falls to the bottom of the cyclone collector 3 under the action of gravity and is collected and graded by the discharge ports 7 of the multiple cyclone collectors 3. The remaining powder continues to enter the cyclone collection filter tank 4, the heavier powder falls and is collected by the discharge port 7 of the cyclone collection filter tank 4, the lighter powder is collected by the filter bag 15 at the top of the filter tank 4, and the gas enters the blower (not shown in the figure) from the air outlet 8 at the top of the filter tank 4 for continued use. During this process, the condenser is ventilated separately through multiple air inlet pipes 12 at the same time, and the gas enters the coiled plate porous tube 11 through the air inlet pipe 12 and the circular hole 11-1 on the coiled plate porous tube 11 in turn. At the same time, the cooling water pipe 10 in the condenser is independently supplied with water from the cooling water pipe inlet 10-1 at one end, and then returned to the water tower (not shown in the figure) for cooling through the cooling water pipe outlet 10-2 at the other end; the stainless steel water-cooling interlayer 9 arranged on the outer layer of the condenser is independently supplied with water, and water is supplied from the water-cooling interlayer water inlet 13 and discharged from the water-cooling interlayer water outlet 14 to the water tower (not shown in the figure) for cooling; the stainless steel water-cooling interlayer 9 at the bottom of the collector 3 and the filter tank 4 is independently supplied with water from the water-cooling interlayer water inlet 13, and then discharged from the filter tank water-cooling interlayer water outlet 14 to the water tower (not shown in the figure) for cooling. Finally, all the cooling water enters the system through the integrated water supply pump (not shown in the figure) for recycling. The water cooling and air intake of the condenser allow the powder to be quickly separated from the gas and solid, and finally various required powder particles are obtained through the cyclone collector 3 and the cyclone collection filter tank 4 (the entire system is in a sealed and negative pressure system production, and the gas size in the evaporator is increased according to the particle demand to control the speed of the particle formation section). The front section condenser of the utility model has reduced the temperature to a sufficiently low level, and the stainless steel water-cooled interlayer of the collector and the filter tank is connected. There is no need to set a separate water outlet for the water-cooled interlayer on the collector. The water is fed into the water-cooled interlayer water inlet on the bottom stainless steel water-cooled interlayer of the collector and the filter tank, and then the water is discharged from the water outlet of the filter tank and returned to the water tower for cooling. Finally, all the cooling water enters the system through the integrated water supply pump and is recycled, reducing the production cost of the enterprise; the multiple collectors 3 and filter tanks 4 are set up to collect the powder in a graded manner, making the powder preparation more refined and improving the quality of the powder. There is no need for manual grading or sending it to a professional organization for grading, which not only reduces the cost of powder preparation but also saves time and improves the efficiency of powder preparation.
[0023] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any form. Although the present invention has been disclosed as a preferred embodiment as above, it is not used to limit the present invention. Any technical personnel in this field can make some changes or modify the technical contents disclosed above into equivalent embodiments without departing from the scope of the technical solution of the present invention. However, any brief modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the technical solution of the present invention.
Claims
1. A metal powder fine preparation device, characterized in that: It includes a heating source, an evaporator, a condenser, a collector, and a filter tank. The evaporator, condenser, collector, and filter tank are connected in series in sequence. The heating source is connected to the evaporator. The evaporator is provided with a feeding port and an air inlet. The collector and the filter tank are provided with a discharge port. The filter tank is provided with an air outlet. The stainless steel water-cooling interlayers of the collector and the filter tank are connected. The bottom stainless steel water-cooling interlayer of the collector and the filter tank is provided with a water-cooling interlayer water inlet. The upper stainless steel water-cooling interlayer of the filter tank is provided with a water-cooling interlayer water outlet. There are multiple collectors, and the collector is a cyclone collector.
2. A metal powder fine preparation device as claimed in claim 1, characterized in that: The heating source is a plasma heating source.
3. A metal powder fine preparation device as claimed in claim 1, characterized in that: The evaporator is a high-temperature metal evaporator.
4. A metal powder fine preparation device as claimed in claim 1, characterized in that: The condenser includes a stainless steel water-cooled interlayer, a cooling water pipe, and a rolled plate porous pipe in sequence from the outside to the inside. The cooling water pipe is supplied with water from a cooling water pipe inlet at one end and is returned to the cooling water pipe outlet at the other end.
5. A metal powder fine preparation device as claimed in claim 1, characterized in that: The condenser is provided with a plurality of air inlet pipes which pass through the stainless steel water-cooling interlayer and ventilate the condenser.
6. A metal powder fine preparation device as claimed in claim 1, characterized in that: The outer side walls of the heating source, collector and filter tank are all provided with a stainless steel water-cooling interlayer.
7. A metal powder fine preparation device as claimed in claim 1, characterized in that: The stainless steel water-cooling interlayers arranged on the outer wall of the heating source and the outer layer of the condenser are both independent stainless steel water-cooling interlayers. The stainless steel water-cooling interlayers on the outer wall of the heating source are respectively provided with a water-cooling interlayer water inlet and a water-cooling interlayer water outlet, and the stainless steel water-cooling interlayers on the outer layer of the condenser are respectively provided with a water-cooling interlayer water inlet and a water-cooling interlayer water outlet.
8. A metal powder fine preparation device as claimed in claim 1, characterized in that: The filter tank is a cyclone collection filter tank, and a filter bag is also arranged on the top of the filter tank.
