Clamping tool for plasma powder welding

By introducing an adjustable clamping structure and powder collection system in plasma powder welding tooling, the problem that traditional tooling cannot adapt to the diameter and length of pipe fittings is solved, the stability of welding and practicality of tooling is improved, and powder waste is realized Efficient cleaning.

CN222154235UActive Publication Date: 2024-12-13AISEI CARBIDE ALLOY TECH CO LTD
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Patent Information

Application Number
CN202420792695.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-17
Publication Date
2024-12-13
Estimated Expiration
2034-04-17

AI Technical Summary

Technical Problem

Traditional plasma powder welding tooling cannot be adjusted according to the diameter and length of the circular pipe fittings, resulting in unstable clamping, affecting the welding quality and practicality of the tooling.

Method used

A clamping tool including a workbench, limiting rail, sliding plate, motor, hydraulic rod, articulated seat, arc plate and anti-slip pad is designed to achieve multi-angle through hydraulic rod and motor driving articulated seat and arc plate. Clamping, combining screws, pulleys and belts for length adjustment, and collect and clean powder waste through hollow mesh and cleaning brushes.

Benefits of technology

It realizes flexible clamping according to the diameter and length of the circular pipe fitting, improves the stability of welding and the practicality of the tooling, and effectively cleans up powder waste to ensure the continuity and quality of the welding process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of clamping tools, and discloses a clamping tool for plasma powder welding, which comprises a working table, the upper surface of the working table is fixedly connected with limiting sliding rails which are symmetrical left and right, the outer walls of the limiting sliding rails are slidably connected with a sliding plate, one side of the outer wall of the sliding plate is fixedly connected with a motor I, and the other side of the outer wall of the sliding plate is fixedly connected with a motor II. A rotating disc is fixedly connected to the output end of the first motor, a hydraulic rod is fixedly connected to one side of the outer wall of the rotating disc, a fixing rod is fixedly connected to the output end of the hydraulic rod, and a limiting assembly is arranged on one side of the outer wall of the rotating disc. According to the welding device, through cooperation of the workbench, the limiting sliding rail, the sliding plate, the first motor, the rotating disc, the hydraulic rod, a fixing rod, a limiting assembly, a first hinge base, a connecting plate, a second hinge base, an arc-shaped plate and an anti-skid pad, the effects that fixing is conveniently conducted according to different diameters of the round pipe fittings, and meanwhile the inner walls of the pipe fittings can be clamped without affecting welding work are achieved; and the practicability of the clamping tool is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of clamping tooling, in particular to a clamping tooling for plasma powder welding. Background Art

[0002] Plasma powder welding is a process that uses plasma arc discharge to heat metal powder to the melting point and rapidly solidify to form a welded joint. Its advantages include suitability for a variety of metal materials, fast welding, high strength, low heat input, and isotropy. The clamping tool is crucial in this process, as it fixes and stabilizes the position of the welded joint, effectively conducts heat, and controls stress and deformation during welding, ensuring welding quality and stability.

[0003] In the traditional plasma powder welding process, although the machine can drive the workpiece to move during use, when processing round pipes, the existing clamping tool cannot rotate when the round pipes are fixedly welded, and in most cases, the outer wall of a round workpiece of a single size is clamped for welding. However, clamping the outer wall of the round workpiece and being unable to adjust according to the workpiece will affect the implementation of the welding work, so that the practicality of the clamping tool is greatly reduced. Therefore, a clamping tool for plasma powder welding is proposed to solve the above problem. Utility Model Content

[0004] In order to make up for the above shortcomings, the utility model provides a clamping tool for plasma powder welding, aiming to improve the problem that the clamping tool used in the prior art clamps the outer wall of the pipe in most cases and cannot be adjusted according to the diameter of the pipe.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a clamping tool for plasma powder welding, comprising a workbench, the upper surface of the workbench is fixedly connected with a left-right symmetrical limit slide rail, the outer wall of the limit slide rail is slidably connected with a sliding plate, one side of the outer wall of the sliding plate is fixedly connected with a motor 1, the output end of the motor 1 is fixedly connected with a turntable, one side of the outer wall of the turntable is fixedly connected with a hydraulic rod, the output end of the hydraulic rod is fixedly connected with a fixed rod, one side of the outer wall of the turntable is provided with a limit assembly, the outer wall of the fixed rod is fixedly connected with a plurality of hinge seats 1, the inner wall of the hinge seat 1 is rotatably connected with a connecting plate, one side of the outer wall of the connecting plate is rotatably connected with a hinge seat 2, one side of the outer wall of the hinge seat 2 is fixedly connected with an arc plate, and the outer wall of the arc plate is fixedly connected with an anti-slip pad.

[0006] Furthermore, the limiting assembly includes a connecting rod, one end of which is fixedly connected to one side of the outer wall of the turntable, the other end of which is fixedly connected to a fixing plate, the outer wall of the fixing plate is fixedly connected to a sleeve, and the sleeve is slidably connected to the fixing rod.

[0007] Furthermore, a left-right symmetrical stabilizing block is fixedly connected to the upper surface of the workbench, and a screw rod is rotatably connected inside the stabilizing block.

[0008] Furthermore, a hollow net is fixedly connected inside the workbench, and a pulley is fixedly connected to one side of the outer wall of the screw rod.

[0009] Furthermore, a second motor is fixedly connected to the inner wall of the workbench, a second pulley is fixedly connected to the output end of the second motor, and a belt is provided between the second pulley and the first pulley.

[0010] Furthermore, a collecting hopper is fixedly connected to the top plate of the inner wall of the workbench, and a collecting box is fixedly connected to the lower surface of the collecting hopper.

[0011] Furthermore, a collection box is slidably connected inside the collection box, and the collection box is arranged directly below the collection hopper.

[0012] Furthermore, a left-right symmetrical cleaning brush is fixedly connected to one side of the outer wall of the sliding plate, and the outer wall of the cleaning brush is slidably connected to the upper surface of the hollow net.

[0013] The utility model has the following beneficial effects:

[0014] 1. In the utility model, through the cooperation of a workbench, a limit slide rail, a sliding plate, a motor 1, a turntable, a hydraulic rod, a fixing rod, a limit assembly, a hinge seat 1, a connecting plate, a hinge seat 2, an arc plate and an anti-slip pad, it is possible to fix the circular pipe fittings according to different diameters and at the same time clamp the inner wall of the pipe fittings without affecting the welding work, thereby improving the practicality of the clamping tooling.

[0015] 2. In the utility model, by cooperating with a stabilizing block, a screw rod, a hollow net, a pulley one, a motor two, a pulley two, a belt, a collecting bucket, a collecting box, a collecting box and a cleaning brush, it is possible to achieve the effect of conveniently clamping the length of the pipe while cleaning and collecting the powder waste, thereby improving the practicability of the clamping tooling. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a three-dimensional structural schematic diagram of a clamping tool for plasma powder welding proposed by the utility model;

[0017] Figure 2 This is a schematic cross-sectional view of a sliding plate of a clamping tool for plasma powder welding proposed by the utility model;

[0018] Figure 3 The utility model is a schematic diagram of the internal structure of a workbench of a clamping tool for plasma powder welding.

[0019] Legend:

[0020] 1. Workbench; 2. Limiting slide rail; 3. Sliding plate; 4. Motor 1; 5. Turntable; 6. Hydraulic rod; 7. Fixed rod; 8. Limiting assembly; 801. Connecting rod; 802. Fixed plate; 803. Sleeve; 9. Articulated seat 1; 10. Connecting plate; 11. Articulated seat 2; 12. Arc plate; 13. Anti-slip pad; 14. Stabilizing block; 15. Screw rod; 16. Hollow net; 17. Pulley 1; 18. Motor 2; 19. Pulley 2; 20. Belt; 21. Collecting bucket; 22. Collecting box; 23. Collecting box; 24. Cleaning brush. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] Reference Figure 1 and Figure 2 The utility model provides an embodiment: a clamping tool for plasma powder welding, comprising a workbench 1, a left-right symmetrical limit slide rail 2 is fixedly connected to the upper surface of the workbench 1, a sliding plate 3 is slidably connected to the outer wall of the limit slide rail 2, a motor 4 is fixedly connected to one side of the outer wall of the sliding plate 3, a turntable 5 is fixedly connected to the output end of the motor 4, a hydraulic rod 6 is fixedly connected to one side of the outer wall of the turntable 5, a fixed rod 7 is fixedly connected to the output end of the hydraulic rod 6, a limit assembly 8 is arranged on one side of the outer wall of the turntable 5, and a plurality of fixed rods 7 are fixedly connected to the outer wall of the fixed rod 7. The hinge seat 19 has a connecting plate 10 rotatably connected to the inner wall of the hinge seat 19, and one side of the outer wall of the connecting plate 10 is rotatably connected to the hinge seat 2 11, and one side of the outer wall of the hinge seat 2 11 is fixedly connected to an arc plate 12, and the outer wall of the arc plate 12 is fixedly connected to an anti-slip pad 13; the limit assembly 8 includes a connecting rod 801, one end of the connecting rod 801 is fixedly connected to one side of the outer wall of the rotating disk 5, and the other end of the connecting rod 801 is fixedly connected to a fixed plate 802, and the outer wall of the fixed plate 802 is fixedly connected to a sleeve 803, and the sleeve 803 is slidably connected to the fixed rod 7;

[0023] Specifically, by putting the pipe fitting outside the anti-skid pad 13, starting the hydraulic rod 6, driving the hinge seat 9 on the outer wall of the fixed rod 7 to slide, and then driving the connecting plate 10 to rotate, so that the anti-skid pad 13 on the outer wall of the arc plate 12 clamps the inner wall of the pipe fitting according to the diameter of the pipe fitting. Then start the motor 4 to drive the turntable 5 to rotate, and realize multi-angle welding.

[0024] Reference Figure 3The upper surface of the workbench 1 is fixedly connected with a symmetrical stabilizing block 14, and a screw rod 15 is rotatably connected inside the stabilizing block 14; a hollow net 16 is fixedly connected inside the workbench 1, and a pulley 17 is fixedly connected to one side of the outer wall of the screw rod 15; a motor 2 18 is fixedly connected to the inner wall of the workbench 1, and a pulley 2 19 is fixedly connected to the output end of the motor 2 18, and a belt 20 is arranged between the pulley 2 19 and the pulley 17;

[0025] Specifically, when the lengths of the pipes are different, the second motor 18 will start, driving the belt 20 on the outer wall of the second pulley 19 to transmit. The belt 20 drives the screw rod 15 to rotate through friction with the inner wall of the first pulley 17. The rotation of the screw rod 15 realizes the linear movement of the sliding plate 3 through the cooperation of the thread and the sliding plate 3.

[0026] Reference Figure 1 - Figure 3 The top plate of the inner wall of the workbench 1 is fixedly connected with a collecting bucket 21, and the lower surface of the collecting bucket 21 is fixedly connected with a collecting box 22; the inside of the collecting box 22 is slidably connected with a collecting box 23, and the collecting box 23 is arranged directly below the collecting bucket 21; a left-right symmetrical cleaning brush 24 is fixedly connected to one side of the outer wall of the sliding plate 3, and the outer wall of the cleaning brush 24 is slidably connected to the upper surface of the hollow net 16;

[0027] Specifically, during the welding process, the powder on the surface of the pipe will be captured by the hollow mesh 16. Due to the special design of the hollow mesh 16, the powder will pass through the mesh smoothly and fall into the collection bucket 21 below. The design of the collection bucket 21 allows the powder to flow smoothly into the inner wall of the collection box 23. As the welding process continues, the powder continues to accumulate in the collection box 23. At this time, we drive the sliding plate 3 to clean the outer wall of the hollow mesh 16 with the cleaning brush 24. The design of the cleaning brush 24 can effectively remove the powder without damaging the hollow mesh 16. This cleaning method is not only simple and efficient, but also ensures that the hollow mesh 16 always maintains a good working condition.

[0028] Working principle: When it is necessary to weld a circular pipe fitting, the pipe fitting is placed outside the anti-skid pad 13, and the hydraulic rod 6 is started to drive the hinge seat 9 on the outer wall of the fixed rod 7 to slide, and the hinge seat 9 is then used to drive the connecting plate 10 to rotate, thereby achieving the effect of driving the anti-skid pad 13 on the outer wall of the arc plate 12 to clamp the inner wall of the pipe fitting according to the different diameters of the pipe fitting, and then the motor 4 is started to drive the turntable 5 to rotate, thereby achieving the effect of facilitating multi-angle welding;

[0029] Secondly, powder will remain on the surface of the pipe during welding, and the powder will fall through the hollow mesh 16 into the collecting bucket 21, and then fall onto the inner wall of the collecting box 23. When the pipes have different lengths, the belt 20 on the outer wall of the pulley 2 19 is driven by starting the motor 2 18, and the screw 15 on the inner wall of the pulley 1 17 is driven by the belt 20 to rotate, and the sliding plate 3 is driven by the screw 15 to transmit the power. At this time, the transmission of the screw 15 can facilitate adjustment according to the length of the pipe, and the cleaning brush 24 is driven by the sliding plate 3 to further clean the powder on the outer wall of the hollow mesh 16.

[0030] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A clamping tool for plasma powder welding, comprising a workbench (1), characterized in that: The upper surface of the workbench (1) is fixedly connected with a left-right symmetrical limit slide rail (2); the outer wall of the limit slide rail (2) is slidably connected with a sliding plate (3); one side of the outer wall of the sliding plate (3) is fixedly connected with a motor (4); the output end of the motor (4) is fixedly connected with a turntable (5); one side of the outer wall of the turntable (5) is fixedly connected with a hydraulic rod (6); the output end of the hydraulic rod (6) is fixedly connected with a fixed rod (7); one side of the outer wall of the turntable (5) is provided with a limit assembly (8); the outer wall of the fixed rod (7) is fixedly connected with a plurality of hinge seats (9); the inner wall of the hinge seat (9) is rotatably connected with a connecting plate (10); one side of the outer wall of the connecting plate (10) is rotatably connected with a hinge seat (11); one side of the outer wall of the hinge seat (11) is fixedly connected with an arc plate (12); the outer wall of the arc plate (12) is fixedly connected with an anti-slip pad (13).

2. The plasma powder welding clamping tool according to claim 1, characterized in that: The limiting assembly (8) comprises a connecting rod (801), one end of the connecting rod (801) is fixedly connected to one side of the outer wall of the rotating disk (5), the other end of the connecting rod (801) is fixedly connected to a fixing plate (802), the outer wall of the fixing plate (802) is fixedly connected to a sleeve (803), and the sleeve (803) is slidably connected to the fixing rod (7).

3. The plasma powder welding clamping tool according to claim 2, characterized in that: A left-right symmetrical stabilizing block (14) is fixedly connected to the upper surface of the workbench (1), and a screw rod (15) is rotatably connected inside the stabilizing block (14).

4. The plasma powder welding clamping tool according to claim 3, characterized in that: The workbench (1) is fixedly connected to a hollow net (16) inside, and one side of the outer wall of the screw rod (15) is fixedly connected to a pulley (17).

5. The plasma powder welding clamping tool according to claim 4, characterized in that: The inner wall of the workbench (1) is fixedly connected to a second motor (18), the output end of the second motor (18) is fixedly connected to a second pulley (19), and a belt (20) is provided between the second pulley (19) and the first pulley (17).

6. The plasma powder welding clamping tool according to claim 5, characterized in that: The inner wall top plate of the workbench (1) is fixedly connected with a collecting bucket (21), and the lower surface of the collecting bucket (21) is fixedly connected with a collecting box (22).

7. The plasma powder welding clamping tool according to claim 6, characterized in that: A collection box (23) is slidably connected inside the collection box (22), and the collection box (23) is arranged directly below the collection hopper (21).

8. The plasma powder welding clamping tool according to claim 4, characterized in that: A left-right symmetrical cleaning brush (24) is fixedly connected to one side of the outer wall of the sliding plate (3), and the outer wall of the cleaning brush (24) is slidably connected to the upper surface of the hollow net (16).