Shearing device for ground mat production

By designing a shearing device including a compacting mechanism and an auxiliary mechanism in the production of floor mats, the cutting error caused by flexible material and conveyor belt setting problems during the transmission process is solved, and the precise cutting of floor mats is achieved.

CN222154306UActive Publication Date: 2024-12-13JIANGXI TENGHUANG RUBBER & PLASTIC CO LTD
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Patent Information

Application Number
CN202420924662.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-30
Publication Date
2024-12-13
Estimated Expiration
2034-04-30

AI Technical Summary

Technical Problem

In the production of existing floor mats, due to the flexible material of the floor mat and the height drop and gap set by the conveyor belt, the floor mats are wrinkled and raised during the transmission process, affecting the cutting accuracy.

Method used

A shearing device including a mounting frame, horizontal guide rail, operating box, conveyor belt, laser cutter, slide rail and compaction mechanism is designed. The operation frame is controlled to maintain downward compression force through a spring to mat the floor in the cutting. The front is pressed in the cutting position and the pleats are prevented by the motor case and auxiliary mechanism.

Benefits of technology

It effectively avoids the wrinkles and bulges of the floor mat before cutting, ensures the cutting accuracy, and realizes the precise cutting of the floor mat through a laser cutter.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of ground mat production and processing, in particular to a shearing device for ground mat production. According to the shearing device for ground mat production, a ground mat can be tightly pressed at a cutting position before cutting, wrinkles and protrusions of the ground mat are avoided, and the cutting precision of the ground mat is guaranteed. A shearing device for ground mat production comprises a mounting frame, horizontal guide rails, operation boxes, a conveying belt, a laser cutter, a sliding rail and the like, the horizontal guide rails are connected to the lower sides of the left side and the right side of the mounting frame, the operation boxes are slidably connected to the horizontal guide rails, the conveying belt is arranged on the upper portion of the mounting frame, and the laser cutter is arranged on the conveying belt. The sliding rail is connected between the upper portions of the operation boxes, and the laser cutter is connected to the sliding rail in a sliding mode. According to the ground mat cutting device, the operation frame is controlled by the tension spring to keep downward pressing force, a ground mat can be pressed at a cutting position before cutting, wrinkles and upheaval of the ground mat are avoided, and the cutting precision of the ground mat is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of floor mat production and processing, in particular to a shearing device for floor mat production. Background Art

[0002] The shearing process in floor mat production usually involves shearing raw materials, such as rubber, polymers or other synthetic materials, through a series of steps to make floor mats for ground covering.

[0003] Before processing, the existing floor mats are transported by a conveyor belt. After being transported to the cutting area, they are cut by a laser cutting machine. However, when the floor mats are transported, they are made of flexible material and there are height differences and gaps in the setting of the conveyor belt, which will cause the floor mats to wrinkle and bulge, resulting in excessive cutting errors during cutting, affecting the production and processing accuracy of the floor mats.

[0004] Therefore, a shearing device for producing floor mats has been developed, which can press the floor mat at the cutting position before cutting to avoid wrinkles and bulges on the floor mats and ensure the cutting accuracy of the floor mats. Utility Model Content

[0005] In order to overcome the shortcomings of the existing device that when conveying the floor mat, the floor mat is made of flexible material and there are height differences and gaps in the setting of the conveyor belt, which will cause the floor mat to wrinkle and bulge, resulting in excessive cutting errors during cutting, thus affecting the production and processing accuracy of the floor mat, the utility model provides a shearing device for floor mat production that can press the floor mat at the cutting position before cutting, thereby avoiding wrinkles and bulges on the floor mat and ensuring the cutting accuracy of the floor mat.

[0006] The technical solution of the utility model is: a shearing device for producing floor mats, including a mounting frame, a horizontal guide rail, an operating box, a conveyor belt, a laser cutter, a slide rail and a compacting mechanism, the lower sides of the left and right parts of the mounting frame are connected to the horizontal guide rails, the operating box is slidably connected to the horizontal guide rails, the conveyor belt is provided on the upper part of the mounting frame, the slide rails are connected between the upper parts of the operating box, the laser cutter is slidably connected to the slide rails, and the compacting mechanism for compacting the floor mat is provided on the upper part of the operating box.

[0007] Furthermore, a switch button is provided on the operation box.

[0008] Furthermore, the compacting mechanism includes a fixed rod, an operating frame, a gripping rod, a tension spring and a pressing tube; the fixed rod is connected to the upper part of the operating box; the operating frame is rotatably connected to the fixed rod; the gripping rod is connected to both sides of the operating frame; the operating box is connected to the operating frame with the tension spring; the pressing tube is rotatably connected to the lower part of the operating frame; the tension spring controls the operating frame to maintain a downward pressing force, thereby pressing the floor mat in the cutting position to ensure cutting accuracy.

[0009] Furthermore, a grip pad is provided on the grip rod to increase the comfort when gripping.

[0010] Furthermore, an auxiliary mechanism is included, which includes a motor box, an electric push rod, a connector, a connecting block and a rotating rod. The motor box is connected to the left and right sides of the front of the mounting frame, the electric push rod is connected to the top of the motor box, the connector is connected to the telescopic end of the electric push rod, the connector is rotatably connected to the connecting block, the lower parts of the connecting blocks are rotatably connected to the rotating rod, the electric push rod controls the connector to move downward, and the connector moves downward to control the connecting block and the rotating rod to press the floor mat so that the floor mat will not be wrinkled during transportation.

[0011] Furthermore, the connecting block is a triangular structure, which can increase the pressing area of ​​the rotating rod.

[0012] Compared with the prior art, the utility model has the following advantages: the utility model controls the operating frame to maintain downward pressing force through the tension spring, and can press the floor mat at the cutting position before cutting, thereby avoiding wrinkles and bulges on the floor mat and ensuring the cutting accuracy of the floor mat. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.

[0014] Figure 2 It is a structural schematic diagram of the utility model.

[0015] Figure 3 It is a schematic diagram of the three-dimensional structure of the compacting mechanism of the utility model.

[0016] Figure 4 It is a schematic diagram of the three-dimensional structure of the auxiliary mechanism of the utility model.

[0017] The names and serial numbers of the parts in the figure are: 1: mounting frame, 2: horizontal guide rail, 3: operating box, 4: conveyor belt, 5: laser cutter, 6: slide rail, 7: compacting mechanism, 71: fixing rod, 72: operating frame, 73: grip rod, 74: tension spring, 75: pressing tube, 8: auxiliary mechanism, 81: motor box, 82: electric push rod, 83: connector, 84: connecting block, 85: rotating rod. DETAILED DESCRIPTION

[0018] The present invention will be further described below in conjunction with specific embodiments. The illustrative embodiments and descriptions of the present invention are used to explain the present invention but are not intended to limit the present invention.

[0019] A shearing device for producing floor mats, such as Figure 1 and Figure 2 As shown, it includes a mounting frame 1, a horizontal guide rail 2, an operating box 3, a conveyor belt 4, a laser cutter 5, a slide rail 6 and a compacting mechanism 7. The lower sides of the left and right parts of the mounting frame 1 are connected to the horizontal guide rails 2, the operating box 3 is slidably connected to the horizontal guide rails 2, the operating box 3 is provided with a switch button, the conveyor belt 4 is provided on the upper part of the mounting frame 1, the slide rails 6 are connected between the upper parts of the operating box 3, the laser cutter 5 is slidably connected to the slide rails 6, and the compacting mechanism 7 is provided on the upper part of the operating box 3.

[0020] like Figure 1 , Figure 2 and Figure 4 As shown, the compacting mechanism 7 includes a fixed rod 71, an operating frame 72, a gripping rod 73, a tension spring 74 and a pressing tube 75. The fixed rod 71 is connected to the upper part of the operating box 3, the operating frame 72 is rotatably connected to the fixed rod 71, the left and right sides of the operating frame 72 are connected to the gripping rod 73, and the gripping rod 73 is provided with a gripping cushion to increase the comfort when gripping. The tension spring 74 is connected between the operating box 3 and the operating frame 72, and the pressing tube 75 is rotatably connected to the lower part of the operating frame 72.

[0021] like Figure 1-Figure 3 As shown, an auxiliary mechanism 8 is also included, and the auxiliary mechanism 8 includes a motor box 81, an electric push rod 82, a connector 83, a connecting block 84 and a rotating rod 85. The motor box 81 is connected to the left and right sides of the front of the mounting frame 1, the electric push rod 82 is connected to the top of the motor box 81, the telescopic end of the electric push rod 82 is connected to the connector 83, and the connector 83 is rotatably connected to the connecting block 84. The connecting block 84 is a triangular structure, which can increase the pressing area of ​​the rotating rod 85, and the rotating rod 85 is rotatably connected between the lower parts of the connecting blocks 84.

[0022] When the utility model is in use, the floor mat to be cut is first introduced from the front of the conveyor belt 4. Before the introduction, the motor box 81 controls the electric push rod 82 to move upward, so that the rotating rod 85 moves upward. After the floor mat is introduced through the transmission belt, the telescopic end of the electric push rod 82 controls the connector 83 to move downward. The connector 83 moves downward to control the connecting block 84 and the rotating rod 85 to press the floor mat, so that the floor mat will not be wrinkled during transportation. After that, the conveyor belt 4 transports the floor mat, and before reaching the cutting position, the gripping rod 73 is pulled upward, so that the operating frame 7 2 is rotated upward. After the floor mat is transferred to the cutting position, the gripping rod 73 is released, and the tension spring 74 controls the operating frame 72 to maintain the downward pressing force, pressing the floor mat at the cutting position to ensure the cutting accuracy. During cutting, the laser cutter is started by the operating box 3, and the laser cutter 5 moves on the slide rail 6 to cut the floor mat. The cutting length of the floor mat can be controlled by moving the operating box 3 on the horizontal guide rail 2 so that the operating box 3 drives the laser cutter 5 to move, and the position of the floor mat to be cut is adjusted. The cut floor mat is transported by the conveyor belt 4.

[0023] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit the protection scope of the utility model. Although the utility model is described in detail with reference to the preferred embodiments, ordinary technicians in this field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the essence and scope of the technical solution of the utility model.

Claims

1. A shearing device for floor mat production, characterized by: The utility model comprises a mounting frame (1), a horizontal guide rail (2), an operating box (3), a conveyor belt (4), a laser cutter (5), a slide rail (6) and a compacting mechanism (7); the lower sides of the left and right parts of the mounting frame (1) are connected to the horizontal guide rail (2); the operating box (3) is slidably connected to the horizontal guide rail (2); the conveyor belt (4) is arranged on the upper part of the mounting frame (1); the slide rail (6) is connected between the upper parts of the operating box (3); the laser cutter (5) is slidably connected to the slide rail (6); and the compacting mechanism (7) for compacting the floor mat is arranged on the upper part of the operating box (3).

2. A shearing device for floor mat production according to claim 1, characterized in that: The operating box (3) is provided with a switch button.

3. A shearing device for floor mat production according to claim 2, characterized in that: The compacting mechanism (7) comprises a fixed rod (71), an operating frame (72), a gripping rod (73), a tension spring (74) and a pressing tube (75); the fixed rod (71) is connected to the upper part of the operating box (3); the operating frame (72) is rotatably connected to the fixed rod (71); the left and right sides of the operating frame (72) are connected to the gripping rod (73); the operating box (3) and the operating frame (72) are connected to the tension spring (74); the lower part of the operating frame (72) is rotatably connected to the pressing tube (75); the tension spring (74) controls the operating frame (72) to maintain a downward pressing force, thereby pressing the floor mat at a cutting position to ensure cutting accuracy.

4. A shearing device for floor mat production according to claim 3, characterized in that: The gripping rod (73) is provided with a gripping cushion to increase the comfort when gripping.

5. A shearing device for floor mat production according to claim 4, characterized in that: The utility model also comprises an auxiliary mechanism (8), wherein the auxiliary mechanism (8) comprises a motor box (81), an electric push rod (82), a connector (83), a connecting block (84) and a rotating rod (85). The motor box (81) is connected to both left and right sides of the front of the mounting frame (1), the electric push rod (82) is connected to the top of the motor box (81), the connector (83) is connected to the telescopic end of the electric push rod (82), the connecting block (84) is rotatably connected to the connector (83), the lower part of the connecting block (84) is rotatably connected to the rotating rod (85), the electric push rod (82) controls the connector (83) to move downward, and the connector (83) moves downward to control the connecting block (84) and the rotating rod (85) to press the floor mat, so that the floor mat will not be wrinkled when being transported.

6. A shearing device for floor mat production according to claim 5, characterized in that: The connecting block (84) is a triangular structure, which can increase the pressing area of ​​the rotating rod (85).

Citation Information

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