Steel pipe pole welding device
By designing a steel pipe rod welding device including base, bracket, turntable, welding torch and other components, the problem of inconvenience in welding of steel pipe rods is solved, automated welding is realized, and welding efficiency and efficiency are improved.
Patent Information
- Application Number
- CN202420557027.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-21
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-03-21
AI Technical Summary
The steel pipe rod is larger and heavier, and lacks suitable tool assistance, which leads to inconvenience in welding, time-consuming and labor-consuming, and low manual welding efficiency.
A welding device including a base, bracket, turntable, welding gun, rotary roller, belt, guide roller, reducer motor and cylinder is designed. Through these components, the steel pipe rod is driven to rotate, and the flange is clamped with the cylinder and slide rod. Welding end, realize automated welding.
It reduces manual welding operations, improves the efficiency of flange plate welding, simplifies the welding process of steel pipe rods, and saves time and manpower.
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Figure CN222154404U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of mechanical processing, in particular to a steel pipe rod welding device. Background Art
[0002] With the development of my country's economy, the pace of national infrastructure construction has also accelerated significantly, and the amount of infrastructure construction has also greatly increased. In the process of infrastructure construction, people need to use a large number of steel pipes, and steel pipe rods need flanges for welding connection during production. Welding, also known as fusion welding, is a manufacturing process and technology that uses heating, high temperature or high pressure to join metals or other thermoplastic materials such as plastics.
[0003] However, steel pipe rods are large in size and heavy in weight, and welding usually requires manual docking of flanges. The steel pipe rods are large and heavy, and it is very inconvenient for workers to weld without the assistance of suitable tools. In addition, manual welding is very troublesome and requires a lot of time, manpower and material resources. Therefore, we proposed a steel pipe rod welding device to solve the above problems. Utility Model Content
[0004] The purpose of the utility model is to solve the problem that the steel pipe rod is large and heavy, and it is very inconvenient for workers to weld without the assistance of suitable tools, and manual welding is very troublesome and requires a lot of time and manpower and material resources.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a steel pipe rod welding device, comprising a base, the top of the base is slidably connected to a bracket, the middle part of the bracket is rotatably connected to a turntable through a bearing, a welding gun is provided on one side of the bracket, and two receiving components are respectively fixed to the top of the base; the receiving components include two rollers, four first support plates are symmetrically fixed to the top of the base, both ends of the two rollers are rotatably connected to the top ends of two adjacent first support plates through bearings, and belts are provided on the surfaces of the two rollers.
[0006] Preferably, two second support plates are symmetrically fixed on the top of the base, and two guide rollers are rotatably connected between the two second support plates through bearings. The surface of the belt contacts the surfaces of the two guide rollers, and the belt is in a "V" shape.
[0007] Preferably, a reduction motor is fixed on the top of the base, the output end of the reduction motor is fixedly connected to one end of one of the rollers, the other end of the roller is fixed with a connecting rod, and the connecting rod is fixedly connected to one end of a corresponding roller in another supporting component.
[0008] Preferably, a slide groove is provided on the top of the base, a cylinder is fixed in the slide groove, and an output end of the cylinder is fixed to the surface of the bracket.
[0009] Preferably, two sliding rods are symmetrically fixed on one surface of the slide groove, and one end of the two sliding rods passes through the side wall of the bracket and is fixed on the other surface of the slide groove.
[0010] Preferably, two through holes are symmetrically provided at the bottom end of the bracket, the two through holes are adapted to the slide bars, and the bracket is sleeved on the two slide bars through the two through holes.
[0011] Preferably, an adjusting device is fixed on the bracket, and the welding gun is installed on the adjusting device.
[0012] Compared with the prior art, the advantages and positive effects of the utility model are:
[0013] In the utility model, a larger and heavier steel pipe rod is placed on two receiving components by arranging a bracket, a turntable, a roller, a belt, a guide roller, a sliding rod and a cylinder, and the reduction motor is started. With the cooperation of the connecting rod, the belts on the two receiving components can be driven to move together, thereby driving the steel pipe rod on the device to rotate, and the flange to be welded is placed between the turntable and the welding end of the steel pipe rod. Starting the cylinder can drive the turntable to move toward the steel pipe rod, so that the flange to be welded can be tightly pressed against the welding end of the steel pipe rod, and in cooperation with the rotating steel pipe rod, the welding gun can perform circumferential welding on the welding point, thereby reducing manual welding operations and improving the efficiency of flange welding. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a first-angle stereoscopic view of the overall structure of a steel pipe rod welding device proposed by the utility model;
[0015] Figure 2 This is a second perspective stereogram of the overall structure of a steel pipe rod welding device proposed by the utility model;
[0016] Figure 3 This is a three-dimensional diagram of the base structure of a steel pipe rod welding device proposed by the utility model;
[0017] Figure 4 This is a three-dimensional diagram of the support structure in a steel pipe rod welding device proposed by the utility model.
[0018] Legend: 1. Base; 2. Bracket; 3. Turntable; 4. Welding gun; 5. Support assembly; 501. Roller; 502. First support plate; 503. Belt; 504. Second support plate; 505. Guide roller; 6. Reducer motor; 7. Connecting rod; 8. Slide groove; 9. Cylinder; 10. Slide rod; 11. Through hole; 12. Adjustment device. DETAILED DESCRIPTION
[0019] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.
[0020] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.
[0021] Embodiment 1, as Figure 1-Figure 4 As shown, the utility model provides a steel pipe rod welding device, including a base 1, a bracket 2 is slidably connected to the top of the base 1, a turntable 3 is rotatably connected to the middle of the bracket 2 through a bearing, a welding gun 4 is arranged on one side of the bracket 2, and two receiving components 5 are respectively fixed to the top of the base 1; the receiving components 5 include two rollers 501, four first support plates 502 are symmetrically fixed to the top of the base 1, both ends of the two rollers 501 are rotatably connected to the tops of two adjacent first support plates 502 through bearings, and belts 503 are sleeved on the surfaces of the two rollers 501.
[0022] The effect achieved by the entire embodiment 1 is that the steel pipe rod placed on the receiving component 5 can contact the surface of the belt 503. When the roller 501 drives the belt 503 to move, the steel pipe rod can be driven to rotate. The sliding bracket 2 can move arbitrarily in the horizontal direction, and the flange to be welded can be tightly pressed between the welding end of the steel pipe rod and the turntable 3. With the cooperation of the turntable 3, the aligned steel pipe rod and the flange can be rotated together, which is convenient for the welding gun 4 to weld the connection.
[0023] Embodiment 2, as Figure 1-Figure 4As shown, two second support plates 504 are symmetrically fixed on the top of the base 1, and two guide rollers 505 are rotatably connected between the two second support plates 504 through bearings. The surface of the belt 503 contacts the surfaces of the two guide rollers 505, and the belt 503 is in a "V" shape; a reduction motor 6 is fixed on the top of the base 1, and the output end of the reduction motor 6 is fixedly connected to one end of one of the rollers 501, and the other end of the roller 501 is fixed with a connecting rod 7, and the connecting rod 7 is fixed to one end of a corresponding roller 501 in another receiving component 5. Fixed connection; a slide groove 8 is provided on the top of the base 1, and a cylinder 9 is fixed in the slide groove 8, and the output end of the cylinder 9 is fixed to the surface of the bracket 2; two slide bars 10 are symmetrically fixed to one surface of the slide groove 8, and one end of the two slide bars 10 passes through the side wall of the bracket 2 and is fixed to the other surface of the slide groove 8; two through holes 11 are symmetrically provided at the bottom end of the bracket 2, and the two through holes 11 are adapted to the slide bars 10, and the bracket 2 is sleeved on the two slide bars 10 through the two through holes 11; an adjusting device 12 is fixed on the bracket 2, and the welding gun 4 is installed on the adjusting device 12.
[0024] The effect achieved by the entire embodiment 2 is that the guide roller 505 is used to pull the direction of the belt 503. Without changing the tension of the belt 503, the steel pipe rod can be placed between the two rollers 501, so that the belt 503 can smoothly drive the steel pipe rod to rotate; start the reduction motor 6, and with the cooperation of the corresponding rollers 501 and the connecting rod 7 of the two receiving components 5, the four rollers 501 and the two belts 503 can be driven to rotate in the same direction; the cylinder 9 can drive the bracket 2 and the turntable 3 to move horizontally according to actual needs, so as to facilitate the flange to be clamped on the welding end of the steel pipe rod; the slide groove 8 and the slide bar 10 are used to limit the position during the movement of the bracket 2; the through hole 11 is to enable the bracket 2 to slide smoothly on the two slide bars 10; the adjustment device 12 can adjust the welding position and angle of the welding gun 4. Because such an adjustment device 12 is an existing well-known technology and is very commonly used, it is not described in detail.
[0025] Working principle: When in use, the personnel places the steel pipe rod on the two rollers 501 of the receiving component 5, and then takes out the flange to align it with the welding end. After alignment, the personnel starts the cylinder 9 to extend its output end, driving the bracket 2 and the turntable 3 to move toward the steel pipe rod until the turntable 3 can cooperate with the steel pipe rod to clamp the flange. Finally, the welding position and angle of the welding gun 4 are adjusted, and the welding gun 4 and the reduction motor 6 can be started. The reduction motor 6 drives the steel pipe rod to rotate slowly, which can cooperate with the welding gun 4 to complete a circle of welding at the connection. The wiring diagram of the reduction motor 6 and the cylinder 9 in the utility model belongs to the common knowledge in this field, and its working principle is a well-known technology. The model is selected according to the actual use. Therefore, the control method and wiring layout of the reduction motor 6 and the cylinder 9 are no longer explained in detail. In summary, the problems raised in the above background are solved.
[0026] The above description is only a preferred embodiment of the present invention and does not constitute any other form of limitation to the present invention. Any technician familiar with the profession may use the technical contents disclosed above to change or modify them into equivalent embodiments with equivalent changes and apply them to other fields. However, any simple modification, equivalent change and modification made to the above embodiments based on the technical essence of the present invention without departing from the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.
Claims
1. A steel pipe rod welding device, characterized in that: The invention comprises a base (1), the top of the base (1) is slidably connected to a bracket (2), the middle of the bracket (2) is rotatably connected to a turntable (3) via a bearing, a welding gun (4) is arranged on one side of the bracket (2), and two receiving components (5) are respectively fixed to the top of the base (1); The receiving assembly (5) comprises two rotating rollers (501), four first supporting plates (502) are symmetrically fixed on the top of the base (1), both ends of the two rotating rollers (501) are rotatably connected to the top ends of two adjacent first supporting plates (502) through bearings, and belts (503) are sleeved on the surfaces of the two rotating rollers (501).
2. A steel pipe rod welding device according to claim 1, characterized in that: Two second support plates (504) are symmetrically fixed on the top of the base (1); two guide rollers (505) are rotatably connected between the two second support plates (504) via bearings; the surface of the belt (503) contacts the surfaces of the two guide rollers (505); and the belt (503) is in a "V" shape.
3. A steel pipe rod welding device according to claim 1, characterized in that: A reduction motor (6) is fixed on the top of the base (1); an output end of the reduction motor (6) is fixedly connected to one end of one of the rollers (501); a connecting rod (7) is fixed to the other end of the roller (501); and the connecting rod (7) is fixedly connected to one end of a corresponding roller (501) in another receiving assembly (5).
4. A steel pipe rod welding device according to claim 1, characterized in that: A slide groove (8) is provided on the top of the base (1), a cylinder (9) is fixed in the slide groove (8), and an output end of the cylinder (9) is fixed to the surface of the bracket (2).
5. A steel pipe rod welding device according to claim 4, characterized in that: Two slide bars (10) are symmetrically fixed on one surface of the slide groove (8), and one end of the two slide bars (10) passes through the side wall of the bracket (2) and is fixed on the other surface of the slide groove (8).
6. A steel pipe rod welding device according to claim 5, characterized in that: Two through holes (11) are symmetrically provided at the bottom end of the bracket (2), the two through holes (11) are adapted to the slide bars (10), and the bracket (2) is sleeved on the two slide bars (10) through the two through holes (11).
7. A steel pipe rod welding device according to claim 1, characterized in that: An adjusting device (12) is fixed on the bracket (2), and the welding gun (4) is mounted on the adjusting device (12).
Citation Information
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