Welding equipment with cleaning structure for optical module production
By adopting a combination of mechanical structure and electric components in the optical module welding equipment, the problems of workers' injuries and welding instability caused by manual handheld positioning are solved, and the stable clamping and welding quality of optical modules are improved, while protecting workers from welding. High light damage.
Patent Information
- Application Number
- CN202420303131.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-19
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-02-19
AI Technical Summary
The welding equipment in the production of existing optical modules relies on manual hand-held positioning, which leads to workers' injuries, hand shaking and unstable positioning, which can easily lead to chip soldering.
A welding equipment with a cleaning structure is designed, using a combination of handles, bevel gears, screws, T-blocks and clamps to stably clamp the optical module through mechanical structures, and to protect workers through electric push rods and protective covers, using motors and Round brush for cleaning and flux application.
The stable clamping of the optical module is achieved to avoid chip welding, and to protect workers from welding strong light damage through protective covers, ensuring welding quality and worker safety.
Smart Images
Figure CN222154447U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of optical module production, in particular to welding equipment for optical module production with a cleaning structure. Background Art
[0002] The optical module is composed of optoelectronic devices, functional circuits and optical interfaces. The optoelectronic devices include two parts: transmitting and receiving. Simply put, the function of the optical module is photoelectric conversion. The transmitting end converts the electrical signal into an optical signal. After being transmitted through the optical fiber, the receiving end converts the optical signal into an electrical signal.
[0003] Welding equipment is required for the production and processing of optical modules. The existing welding equipment needs to position the optical module before welding. The existing positioning method is generally manual hand-held positioning. However, the manual hand-held positioning method is easy to cause harm to workers during welding, and workers are prone to hand tremors, and unstable positioning causes the welding equipment to weld the chip of the optical module crookedly. Utility Model Content
[0004] In order to overcome the above-mentioned defects, the utility model provides a welding device for optical module production with a cleaning structure, which solves the problem that the manual hand-held positioning method during welding is easy to cause harm to workers, and the workers are prone to hand tremors and unstable positioning, causing the welding equipment to solder the chip of the optical module crookedly.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a welding device for optical module production with a cleaning structure, comprising a bottom plate, four columns are connected to the top of the bottom plate, one end of the four columns is connected to a connecting plate, the bottom of the connecting plate is connected to a waterproof box, a bevel gear 1 is arranged inside the waterproof box, a bevel gear 1 is meshed with a bevel gear 2, a connecting rod is fixedly connected to the bevel gear 2, and both ends of the connecting rod are connected to bevel gear 3;
[0006] Two fixed bodies are connected to the bottom of the connecting plate, bearing three is provided on the fixed body, connecting columns are provided on the bearing three, bevel gears four are connected to both ends of the connecting columns, one of the bevel gears four is meshed with a bevel gear five, one end of the bevel gear five is connected to a screw rod, a T-shaped block is threadedly connected to the screw rod, one end of the T-shaped block is connected to a clamping plate, an optical module body is provided on the top of the connecting plate, and a welding head is provided on the top of the optical module body.
[0007] As a further solution of the utility model: one side of the welding head is connected to an electric push rod 2, and one end of the electric push rod 2 is connected to an L-shaped plate.
[0008] As a further solution of the utility model: two fixing blocks are connected to the top of the connecting plate, one side of the fixing block is connected to an electric push rod 1, and one end of the electric push rod 1 is connected to a protective cover.
[0009] As a further solution of the utility model: a plastic pad is connected to one side of the clamping plate, and a motor is arranged at the bottom of the connecting plate.
[0010] As a further solution of the utility model: the output end of the motor is connected to a circular brush, one end of the bevel gear is connected to a rotating shaft, and one end of the rotating shaft is connected to a handle.
[0011] As a further solution of the utility model: a bearing 1 is sleeved on the rotating shaft, two fixing plates are connected to the bottom of the connecting plate, and a bearing 2 is arranged on the fixing plate.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] 1. The optical module production welding equipment with a cleaning structure is provided with a handle, a bevel gear 1, a screw, a T-shaped block and a clamping plate, and the optical module body is placed between the two clamping plates. The handle is turned to drive the rotating shaft, the bevel gear 1 and the bevel gear 2 to rotate, and the bevel gear 2 drives the connecting rod, the bevel gear 3 and the bevel gear 4 to rotate. The bevel gear 4 rotates another bevel gear 4 through the connecting column, and then the bevel gear 5 and the screw are rotated. The rotation of the screw makes the two T-shaped blocks move, and the two T-shaped blocks drive the two clamping plates to approach each other to clamp the optical module body. The rotating shaft and the bevel gear 1 are driven by turning the handle to make the bevel gear 4 rotate, and the bevel gear 5 and the screw are driven to rotate so that the T-shaped block and the clamping plate are approached to each other to clamp the optical module body, and the traditional manual hand-held positioning method is abandoned. This method can make the optical module body be clamped more stably and it is not easy to weld the chip crooked.
[0014] 2. The optical module production welding equipment with a cleaning structure is provided with an electric push rod 1 and a protective cover. When the two T-shaped blocks drive the two clamping plates to approach each other to clamp the optical module body, the two electric push rods 1 are started to drive the two protective covers to approach each other to cover the optical module body, and the electric push rod 2 is started to weld the optical module body. The welding point is covered by the two protective covers approaching each other to prevent the strong light generated during welding from damaging the workers' eyes, thereby achieving the purpose of protecting the workers.
[0015] 3. The optical module production welding equipment with a cleaning structure is provided with a motor and a circular brush. Before welding the optical module body, the optical module body to be welded is first placed on the circular brush, and the motor is started to drive the circular brush to rotate to clean the optical module body to be welded. At this time, the flux is applied to the optical module body to be welded, and the circular brush is driven by the motor to clean the optical module body to be welded. The optical module body to be welded can be kept clean to prevent the occurrence of cold welding, and the flux is applied to the welding part to ensure the welding quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0017] Figure 2 It is a three-dimensional structural schematic diagram of the bottom plate of the utility model;
[0018] Figure 3 It is a three-dimensional structural schematic diagram of the connection plate of the utility model;
[0019] Figure 4 For this utility model Figure 3 The enlarged structural diagram at A in the middle;
[0020] In the figure: 1. bottom plate; 2. column; 3. connecting plate; 4. fixing block; 5. electric push rod 1; 6. protective cover; 7. plastic pad; 8. L-shaped plate; 9. electric push rod 2; 10. welding head; 11. optical module body; 12. motor; 13. waterproof box; 14. handle; 15. bearing 1; 16. rotating shaft; 17. bevel gear 1; 18. bevel gear 2; 19. connecting rod; 20. T-shaped block; 21. bearing 2; 22. fixing plate; 23. screw; 24. bevel gear 3; 25. bevel gear 4; 26. connecting column; 27. bearing 3; 28. bevel gear 5; 29. fixing body; 30. clamping plate; 31. round brush. DETAILED DESCRIPTION
[0021] The technical solution of this patent is further described in detail below in conjunction with specific implementation methods.
[0022] like Figure 1-4As shown, the utility model provides a technical solution: a welding device for optical module production with a cleaning structure, including a base plate 1, four columns 2 are connected to the top of the base plate 1, one end of the four columns 2 is connected to a connecting plate 3, the top of the connecting plate 3 is connected to two fixed blocks 4, one side of the fixed block 4 is connected to an electric push rod 5, and one end of the electric push rod 5 is connected to a protective cover 6. Because the electric push rod 5 and the protective cover 6 are provided, before welding the optical module body 11, the two electric push rods 5 are started to drive the two protective covers 6 to approach each other to cover the optical module body 11, so as to prevent the strong light generated during welding from damaging the workers' eyes, thereby achieving the purpose of protecting the workers.
[0023] The bottom of the connecting plate 3 is connected to a waterproof box 13, and a bevel gear 17 is arranged inside the waterproof box 13. The bevel gear 17 is meshed with a bevel gear 2 18, and the bevel gear 2 18 is fixedly connected with a connecting rod 19, and both ends of the connecting rod 19 are connected to a bevel gear 3 24. The bottom of the connecting plate 3 is connected to two fixed bodies 29, and the fixed body 29 is provided with a bearing 3 27, and the bearing 3 27 is provided with a connecting column 26, and both ends of the connecting column 26 are connected to a bevel gear 4 25, and one of the bevel gears 4 25 is meshed with a bevel gear 5 28, and one end of the bevel gear 5 28 is connected to a screw rod 23, and a T-shaped block 20 is threadedly connected to the screw rod 23, and one end of the T-shaped block 20 is connected to a clamping plate 30. A plastic pad 7 is connected to one side of the clamping plate 30, and a motor 12 is arranged at the bottom of the connecting plate 3. Because the plastic pad 7 is provided, when the two clamping plates 30 are close to each other to clamp the optical module body 11, the plastic pad 7 is designed to be plastic, which can prevent the optical module body 11 from being damaged when the two clamping plates 30 clamp the optical module body 11, and when the plastic pad 7 contacts the optical module body 11, the friction force is relatively large, so that the optical module body 11 is clamped more stably. Because a waterproof box 13 is provided, the waterproof box 13 can isolate moisture in the air, prevent moisture in the air from entering the waterproof box 13 and causing the parts inside the waterproof box 13 to rust, thereby achieving the purpose of protecting the parts inside the waterproof box 13.
[0024] An optical module body 11 is arranged on the top of the connecting plate 3, a welding head 10 is arranged on the top of the optical module body 11, an electric push rod 29 is connected to one side of the welding head 10, an L-shaped plate 8 is connected to one end of the electric push rod 29, a circular brush 31 is connected to the output end of the motor 12, a rotating shaft 16 is connected to one end of the bevel gear 17, and a handle 14 is connected to one end of the rotating shaft 16. Because the circular brush 31 is provided, before welding the optical module body 11, the optical module body 11 is placed on the circular brush 31, and the motor 12 is started to drive the circular brush 31 to clean the welding part of the optical module body 11, so that the welding part of the optical module body 11 can be kept clean to prevent the occurrence of cold welding, and flux is applied to the welding part to ensure the welding quality. Because the handle 14 is provided, the rotating shaft 16 is driven to rotate when the handle 14 is turned, and the handle 14 increases the contact area between the human hand and the rotating shaft 16, so that the staff can rotate the rotating shaft 16 more easily and labor-saving.
[0025] A bearing 15 is sleeved on the rotating shaft 16, and two fixed plates 22 are connected to the bottom of the connecting plate 3. A bearing 21 is provided on the fixed plate 22. Because of the bearing 15, when the handle 14 is turned to drive the rotating shaft 16 to rotate, the rotating shaft 16 rotates on the bearing 15, and the friction is smaller, making it easier for the staff to turn the handle 14.
[0026] The working principle of the utility model is:
[0027] Before welding the optical module body 11, first place the optical module body 11 to be welded on the circular brush 31, start the motor 12 to drive the circular brush 31 to rotate and clean the optical module body 11 to be welded. At this time, apply the flux to the optical module body 11 to be welded, place the optical module body 11 between the two clamping plates 30, turn the handle 14 to drive the rotating shaft 16, the bevel gear 1 17 and the bevel gear 2 18 to rotate, the bevel gear 2 18 drives the connecting rod 19, the bevel gear 3 24 and the bevel gear 4 25 to rotate, the bevel gear 4 25 rotates another bevel gear 4 25 through the connecting column 26, and then the bevel gear 5 28 and the screw rod 23 rotate, the screw rod 23 rotates to make the two T-shaped blocks 20 move, the two T-shaped blocks 20 drive the two clamping plates 30 to approach each other to clamp the optical module body 11, start the two electric push rods 1 5 to drive the two protective covers 6 to approach each other to cover the optical module body 11, and start the electric push rod 2 9 to weld the optical module body 11.
[0028] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.
[0029] The above describes in detail the preferred implementation of this patent, but this patent is not limited to the above implementation. Various changes can be made within the knowledge scope of ordinary technicians in this field without departing from the purpose of this patent.
Claims
1. A welding device for producing optical modules with a cleaning structure, comprising a base plate (1), Features: The top of the bottom plate (1) is connected to four columns (2), one end of the four columns (2) is connected to a connecting plate (3), the bottom of the connecting plate (3) is connected to a waterproof box (13), a bevel gear 1 (17) is arranged inside the waterproof box (13), a bevel gear 2 (18) is meshed on the bevel gear 1 (17), a connecting rod (19) is fixedly connected to the bevel gear 2 (18), and both ends of the connecting rod (19) are connected to a bevel gear 3 (24); Two fixed bodies (29) are connected to the bottom of the connecting plate (3), a bearing three (27) is arranged on the fixed body (29), a connecting column (26) is arranged on the bearing three (27), both ends of the connecting column (26) are connected to bevel gear four (25), one of the bevel gear four (25) is meshed with a bevel gear five (28), one end of the bevel gear five (28) is connected to a screw rod (23), a T-shaped block (20) is threadedly connected to the screw rod (23), one end of the T-shaped block (20) is connected to a clamping plate (30), an optical module body (11) is arranged on the top of the connecting plate (3), and a welding head (10) is arranged on the top of the optical module body (11).
2. A welding device for producing optical modules with a cleaning structure according to claim 1, Features: One side of the welding head (10) is connected to an electric push rod 2 (9), and one end of the electric push rod 2 (9) is connected to an L-shaped plate (8).
3. A welding device for producing optical modules with a cleaning structure according to claim 1, Features: Two fixing blocks (4) are connected to the top of the connecting plate (3), one side of the fixing block (4) is connected to an electric push rod (5), and one end of the electric push rod (5) is connected to a protective cover (6).
4. The welding equipment for producing optical modules with a cleaning structure according to claim 1, Features: A plastic pad (7) is connected to one side of the clamping plate (30), and a motor (12) is arranged at the bottom of the connecting plate (3).
5. A welding device for producing optical modules with a cleaning structure according to claim 4, Features: The output end of the motor (12) is connected to a circular brush (31), one end of the bevel gear (17) is connected to a rotating shaft (16), and one end of the rotating shaft (16) is connected to a handle (14).
6. A welding device for producing optical modules with a cleaning structure according to claim 5, Features: The rotating shaft (16) is sleeved with a first bearing (15), and the bottom of the connecting plate (3) is connected to two fixing plates (22), and the fixing plates (22) are provided with a second bearing (21).