Die steel square billet turnover limiting platform

By designing the hydraulic cylinder connected pliers and the limit roller shaft structure driven by the driver, the problem of troubles and insecure flipping of mold steel billets is solved, and convenient and safe flipping and adaptive clamping is achieved, suitable for different thicknesses Mold steel billet.

CN222154813UActive Publication Date: 2024-12-13NINGHAI JIALONG MOLD STEEL CO LTD
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Patent Information

Application Number
CN202420870494.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-25
Publication Date
2024-12-13
Estimated Expiration
2034-04-25

AI Technical Summary

Technical Problem

The existing mold steel billet flip method is troublesome and unsafe, and the suspension components are prone to wear and tear, making it difficult to adapt to mold steel billets of different thicknesses.

Method used

A mold steel billet turning limit platform including pliers, hydraulic cylinders and drivers is designed. The pliers are connected through hydraulic cylinders and have rotatable and non-rotable rollers, and the hydraulic cylinders and drivers are used to achieve stable turnover of billets. and clamping, suitable for mold steel billets of different thicknesses.

Benefits of technology

It realizes quick and stable flip of mold steel billets, improves operating safety, and is adapted to mold steel billets of different thicknesses, reducing wear risk.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a die steel square billet turnover limiting platform, belongs to the technical field of material conveying equipment, and aims to provide a die steel square billet turnover limiting platform which is more convenient and safer in turnover and comprises a pair of clamping plates, and each clamping plate is provided with a pair of parallel roller frames on the opposite surfaces. A plurality of limiting rollers are arranged between the two roller frames on the same clamping plate, the axes of the limiting rollers are located on the same plane and are parallel, the limiting rollers on the upper portion are in interference fit with the pair of roller frames on the upper portion, the limiting rollers on the lower portion are in rotating fit with the pair of roller frames on the lower portion, and a hydraulic cylinder is connected between the two clamping plates. The two ends of the hydraulic cylinder are connected to the portions, outside the two roller frames, of the clamping plates. The pair of clamping plate structures is arranged on the rotary drive, the rotatable roller shaft is arranged on the lower clamping plate, and the non-rotatable roller shaft is arranged on the upper clamping plate, so that a square die steel billet can be turned over quickly and stably, and the safety coefficient is higher.
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Description

Technical Field

[0001] The present application relates to the technical field of material conveying equipment, and in particular to a die steel billet turning and limiting platform. Background Art

[0002] The die steel billet cannot be used directly after forming, but needs further processing to improve its structural accuracy, such as cutting and grinding. The die may have more than one working surface, and it is likely to appear on opposite sides. Therefore, the die steel billet needs to be flipped during processing. The existing flipping method uses a suspension method, which is troublesome to operate, and if the suspension components are worn and aged due to long-term use, it is also dangerous for the operator. Summary of the invention

[0003] The purpose of the present application is to provide a die steel billet turning limit platform that is more convenient and safer to turn.

[0004] In order to achieve the above purpose, the present application provides a mold steel billet turning over and limiting platform: it includes a pair of clamps, each of the clamps has a pair of parallel roller frames on the opposite surfaces, a number of limiting rollers are arranged between the two roller frames on the same clamp, the axes of the number of limiting rollers are in the same plane and parallel, the upper number of limiting rollers are interference fit with the upper pair of roller frames, the lower number of limiting rollers are rotationally fit with the lower pair of roller frames, a hydraulic cylinder is connected between the two clamps, the two ends of the hydraulic cylinder are connected to the parts of the clamps located outside the two roller frames, a frame is arranged below the clamps, and a driver is arranged on the frame, which is suitable for driving the clamps to adjust the angle to realize the turning over of the mold steel billet.

[0005] As a preferred embodiment, the two clamping plates are parallel to each other and are mirror images of each other, and the die steel billet can be clamped between the two.

[0006] Preferably, the limiting roller comprises a roller shaft, both ends of the roller shaft have coaxial end shafts, and the two roller frames on the same clamping plate are provided with corresponding shaft holes suitable for cooperating with the end shafts to keep the position of the limiting shaft stable.

[0007] As a preferred embodiment, the limiting rollers on the same clamping plate are arranged at equal distances, and the outer side of the roller shaft is wrapped with a rubber layer to avoid direct hard contact between the roller shaft and the square billet, thereby reducing wear.

[0008] Preferably, the hydraulic cylinder comprises a cylinder barrel and a telescopic rod which cooperate with each other, wherein one end of the cylinder barrel facing away from the telescopic rod is fixedly connected to the surface of one of the splints, and one end of the telescopic rod facing away from the cylinder barrel is fixedly connected to the surface of another splint, thereby maintaining a symmetrical state of the two splints.

[0009] Preferably, the frame includes a base plate, a pair of brackets are fixedly connected to the upper surface of the base plate, the two clamps are located between the two brackets, and the driver is fixedly connected to the opposite sides of the brackets without causing motion interference with the clamps.

[0010] As a preference, the driver comprises a motor and a reducer, the housings of the motor and the reducer are fixedly connected to the bracket, and the reducer is driven by the motor to reduce the output speed and increase the output torque.

[0011] Preferably, the upper surface of the clamping plate located above has an extension plate, and the end surface of the extension plate facing the bracket has a driving shaft, and the driving shaft passes through the bracket and is linked to the output shaft of the reducer, thereby driving the clamping plate structure to adjust the angle.

[0012] Compared with the prior art, the beneficial effects of this application are:

[0013] (1) By arranging a pair of clamping plate structures on a rotary drive, and arranging a rotatable roller shaft on the lower clamping plate, and arranging a non-rotatable roller shaft on the upper clamping plate, the mold steel billet can be turned over quickly and stably, with a higher safety factor;

[0014] (2) By using a hydraulic cylinder to connect the two clamping plates, not only can the clamping force be applied between the two clamping plates, but the clamping distance can also be adjusted, so that the platform can be suitable for mold steel square billets of different thicknesses, so the platform has better adaptability. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a first stereoscopic schematic diagram of the overall structure of the die steel billet turning and limiting platform;

[0016] Figure 2 It is a second stereoscopic schematic diagram of the overall structure of the die steel billet turning and limiting platform;

[0017] Figure 3 It is a three-dimensional schematic diagram of the connection state of the upper and lower clamping plates of the die steel billet turning and limiting platform;

[0018] Figure 4 It is a three-dimensional structural schematic diagram of the hydraulic cylinder of the mold steel billet turning and limiting platform configured on the clamping plate;

[0019] Figure 5 It is a three-dimensional structural cross-sectional view of the configuration of the limiting roller of the die steel billet turning limiting platform on the clamping plate;

[0020] Figure 6 It is a three-dimensional structural schematic diagram of the clamping plate of the die steel billet turning and limiting platform;

[0021] Figure 7 This is a schematic diagram of the three-dimensional structure of the upper clamping plate of the mold steel billet turning and limiting platform configured on the frame.

[0022] In the figure: 1. limit roller; 101. roller shaft; 102. end shaft; 2. clamping plate; 201. roller frame; 202. shaft hole; 203. extension plate; 204. drive shaft; 3. hydraulic cylinder; 301. cylinder barrel; 302. telescopic rod; 4. frame; 401. bottom plate; 402. bracket; 5. driver; 501. motor; 502. reducer. DETAILED DESCRIPTION

[0023] Below, the present application is further described in conjunction with specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments.

[0024] In the description of the present application, it should be noted that directional words, such as the terms "center", "lateral", "longitudinal", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", etc., indicating directions and positional relationships are based on the directions or positional relationships shown in the accompanying drawings, which are only for the convenience of narrating the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and cannot be understood as limiting the specific scope of protection of the present application.

[0025] It should be noted that the terms "first", "second", etc. in the description and claims of the present application are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence.

[0026] The terms "including" and "having" and any variations thereof in the specification and claims of this application are intended to cover non-exclusive inclusions. For example, a process, method, system, product or apparatus comprising a series of steps or units is not necessarily limited to those steps or units explicitly listed, but may include other steps or units not explicitly listed or inherent to these processes, methods, products or apparatuses.

[0027] like Figure 1-7The die steel billet turning and limiting platform shown in the figure comprises a pair of parallel clamps 2, and the two clamps 2 are mirror images of each other, and are arranged up and down in the horizontal state, and each clamp 2 has a pair of parallel roller frames 201 on the opposite surfaces, and the roller frames 201 and the clamps 2 are an integral structure, but are obviously protruding from the surface of the clamps 2, and a hydraulic cylinder 3 is connected between the two clamps 2 to provide a large traction force, and the two ends of the hydraulic cylinder 3 are connected to the part of the clamp 2 outside the two roller frames 201, that is to say, the setting position of the roller frame 201 is not close to the edge, but the two ends of the roller frame 201 may be flush with the side of the clamp 2, and the hydraulic cylinder 3 is connected to the clamp 2. The pressure cylinder 3 includes a cylinder barrel 301 and a telescopic rod 302 that cooperate with each other, which are two main parts for realizing telescopic movement. The end of the cylinder barrel 301 facing away from the telescopic rod 302 is fixedly connected to the surface of one splint 2, and the end of the telescopic rod 302 facing away from the cylinder barrel 301 is fixedly connected to the surface of another splint 2. Usually, the thinner telescopic rod 301 will be located above the thicker cylinder barrel 302, so the end of the telescopic rod 301 will be fixedly connected to the lower surface of the upper splint 2, and the end of the cylinder barrel 302 will be fixedly connected to the upper surface of the lower splint 2. The fixed connection method can ensure that the upper and lower splints 2 can maintain a symmetrical state.

[0028] A plurality of limiting rollers 1 are arranged between the two roller frames 201 on the same clamping plate 2, which are used to directly contact the die steel billet. The axes of the plurality of limiting rollers 1 are in the same plane and are parallel, and can contact the die steel billet at the same time, which is conducive to dispersing the force and reducing the pressure. The main part of the limiting roller 1 is the roller shaft 101, and the two ends of the roller shaft 101 have coaxial end shafts 102. The diameter of the end shaft 102 is significantly smaller than the roller shaft 101, so as to form a stepped structure for inhibiting the movement of the roller shaft 101 after plugging. The two roller frames 201 on the same clamping plate 2 are provided with corresponding shaft holes 202 for contacting with the end shafts. 102, specifically: the upper group of limiting rollers 1 cannot rotate relative to the upper clamping plate 2, so the upper several limiting rollers 1 are interference fit with the upper pair of roller frames 201; and the lower group of limiting rollers 1 must be able to rotate relative to the lower clamping plate 2, so the lower several limiting rollers 1 are rotationally matched with the lower pair of roller frames 201, and the limiting rollers 1 on the same clamping plate 2 are equidistantly arranged, which is conducive to uniform contact between the roller shaft 101 and the mold steel billet. The outer side surface of the roller shaft 101 is wrapped with a rubber layer, which can effectively avoid scratches caused by direct hard contact between the roller shaft 101 and the processed surface of the mold steel billet.

[0029] A frame 4 is arranged below the clamping plate 2 for suspending the main body of the device at a certain height from the ground. The frame 4 includes a bottom plate 401 directly in contact with the placement surface. The bottom plate 401 is usually provided with a connecting hole structure for bolts and other connecting parts to pass through for fixation. A pair of brackets 402 are fixedly connected to the upper surface of the bottom plate 401. The two brackets 402 are symmetrical front to back. The two clamping plates 2 are just arranged between the two brackets 402. A driver 5 is arranged on the frame 4 for adjusting the angle of the main body of the device. The driver 5 is fixedly connected to the opposite side of the bracket 402, that is, the side facing away from the clamping plate 2. The driver 5 includes a motor 501 and a reducer 502. The housings of the motor 501 and the reducer 502 are connected to the brackets. The bracket 402 is fixedly connected to ensure the stability of their positions. The reducer 502 is driven by the motor 501. The reducer 502 can reduce the output speed of the motor 501 and increase the output torque to make the output more stable. The upper surface of the upper clamping plate 2 is provided with an extension plate 203. In this embodiment, the extension plate 203 is obviously protruding from the upper surface of the upper clamping plate 2. Of course, the extension plate 203 can also be located on the lower surface of the upper clamping plate 2. Both settings can achieve the same function. The end face of the extension plate 203 facing the bracket 402 is provided with a drive shaft 204. The drive shaft 204 passes through the bracket 402 and is linked with the output shaft of the reducer 502, thereby driving the clamping plate 2 to adjust the angle and realize the flipping of the mold steel square billet.

[0030] Working principle: After the processing of one narrow side of the die steel billet is completed, the side will remain facing upward and be transported to the upper push platform next to the turning limit platform through the conveying equipment. In the initial state of the limit platform, the clamping plate 2 is in a horizontal state, the driver 5 is not subjected to force, the upper and lower clamping plates 2 are far away from each other, and the distance between the two clamping plates 2 is greater than the thickness of the billet. When the billet approaches, the driver 5 will start to tilt the end of the clamping plate 2 close to the billet downward, and then the upper push platform will push the billet between the upper and lower clamping plates 2, and then the hydraulic cylinder 3 will contract to make the upper clamping plate 2 close to the lower clamping plate 2 Since the upper limiting roller 1 cannot rotate and the roller shaft 101 is wrapped with a rubber material with greater friction, the billet will not slide out from between the two clamping plates 2 after the upper pusher table moves downward. Then the driver 5 is started again, driving the clamping plate 2 to deflect to the other side, and the originally lower side will gradually become the higher side. Finally, the hydraulic cylinder 3 extends, and the upper clamping plate 2 is released from the clamping state. The billet will roll relative to the lower clamping plate 2 until it slides out from between the two clamping plates 2. In this way, the unprocessed side of the billet originally at the bottom will be turned upward and enter the next processing station for further processing.

[0031] The above describes the basic principles, main features and advantages of the present application. Those skilled in the art should understand that the present application is not limited by the above embodiments, and the above embodiments and the specification only describe the principles of the present application. The present application may have various changes and improvements without departing from the spirit and scope of the present application, and these changes and improvements fall within the scope of the present application for which protection is sought. The scope of protection claimed by the present application is defined by the attached claims and their equivalents.

Claims

1. A die steel billet turning and limiting platform, characterized in that: It comprises a pair of clamping plates (2), each of which has a pair of parallel roller frames (201) on opposite surfaces, a plurality of limiting rollers (1) are arranged between the two roller frames (201) on the same clamping plate (2), the axes of the plurality of limiting rollers (1) are in the same plane and are parallel, the plurality of upper limiting rollers (1) are interference fit with the pair of upper roller frames (201), and the plurality of lower limiting rollers (1) are rotationally fit with the pair of lower roller frames (201), a hydraulic cylinder (3) is connected between the two clamping plates (2), the two ends of the hydraulic cylinder (3) are connected to the portion of the clamping plate (2) outside the two roller frames (201), a frame (4) is arranged below the clamping plate (2), and a driver (5) is arranged on the frame (4) and is suitable for driving the clamping plate (2) to adjust its angle.

2. The die steel billet turning and limiting platform according to claim 1, characterized in that: The two clamping plates (2) are parallel to each other and are mirror images of each other.

3. The die steel billet turning and limiting platform according to claim 2, characterized in that: The limiting roller (1) comprises a roller shaft (101), and the two ends of the roller shaft (101) have coaxial end shafts (102). The two roller frames (201) on the same clamping plate (2) are provided with corresponding shaft holes (202) suitable for cooperating with the end shafts (102).

4. The die steel billet turning and limiting platform according to claim 3, characterized in that: The limiting rollers (1) on the same clamping plate (2) are arranged at equal intervals, and the outer side surface of the roller shaft (101) is wrapped with a rubber layer.

5. The die steel billet turning and limiting platform according to claim 4, characterized in that: The hydraulic cylinder (3) comprises a cylinder barrel (301) and a telescopic rod (302) which cooperate with each other; one end of the cylinder barrel (301) facing away from the telescopic rod (302) is fixedly connected to the surface of one of the clamping plates (2); and one end of the telescopic rod (302) facing away from the cylinder barrel (301) is fixedly connected to the surface of another of the clamping plates (2).

6. The die steel billet turning and limiting platform as claimed in any one of claims 1 to 5, characterized in that: The frame (4) comprises a bottom plate (401), a pair of brackets (402) are fixedly connected to the upper surface of the bottom plate (401), the two clamping plates (2) are located between the two brackets (402), and the driver (5) is fixedly connected to the opposite sides of the brackets (402).

7. The die steel billet turning and limiting platform according to claim 6, characterized in that: The driver (5) comprises an electric motor (501) and a reducer (502); the housings of the electric motor (501) and the reducer (502) are fixedly connected to the bracket (402); and the reducer (502) is driven by the electric motor (501).

8. The die steel billet turning and limiting platform according to claim 7, characterized in that: The upper surface of the clamping plate (2) located above has an extension plate (203), and the end surface of the extension plate (203) facing the bracket (402) has a driving shaft (204), and the driving shaft (204) passes through the bracket (402) and is linked to the output shaft of the reducer (502).