Ball valve ball surface machining equipment

By designing the ball valve ball surface processing equipment, using electric telescopic rods and rotary drive components to drive the support components and the ball to rotate, automatic grinding is achieved, solving the problems of low surface grinding efficiency and high manual labor intensity in the prior art, and improving processing Efficiency and surface smoothness.

CN222155018UInactive Publication Date: 2024-12-13XIQI VALVE TECH CO LTD
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Patent Information

Application Number
CN202420910257.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-29
Publication Date
2024-12-13
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

During the polishing and polishing process of existing ball valve ball surfaces, manual hand-held grinder is required, resulting in low processing efficiency and high manual labor intensity, and it is difficult to ensure that the surface of the ball is completely polished.

Method used

A ball valve ball surface processing equipment is designed, using a base, a vertical plate, a fixed sleeve, a circular tube, an electric telescopic rod, a support assembly and a rotation drive assembly. The support assembly and the ball are driven by the electric telescopic rod and a rotation drive assembly, and the support assembly and the ball are rotated by an arc The shaped polishing plate automatically polishes the surface of the sphere.

Benefits of technology

It improves the efficiency of sphere processing, reduces the intensity of manual labor, and ensures that the surface of the sphere can be completely polished.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses ball valve ball surface machining equipment which comprises a base, a vertical plate is fixed to one side of the upper surface of the base, a fixing sleeve is fixed to one side of the top end of the vertical plate, a round pipe is rotationally connected to the inner wall of the fixing sleeve through a bearing, and two supporting rods are rotationally connected to the surface of the end, away from the vertical plate, of the round pipe. And the middle parts of the two supporting rods are rotationally connected with pull rods. The base, the vertical plate, the fixing sleeve, the round pipe, the first electric telescopic rod, the supporting assembly, the rotary driving assembly, the L-shaped plate and the grinding assembly are arranged, after the surface of the supporting assembly is sleeved with a ball needing to be ground, the supporting assembly can be pulled open through the first electric telescopic rod, and the ball is supported and fixed from the interior of the ball through the supporting assembly; and then the rotary driving assembly drives the supporting assembly and the sphere to rotate, and the polishing assembly is used for automatically polishing the surface of the sphere in the rotating process, so that the sphere machining efficiency is improved, and the manual labor intensity is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of ball valve processing, in particular to a ball valve sphere surface processing device. Background Art

[0002] A ball valve is a valve whose opening and closing part (ball) is driven by a valve stem and rotates around the axis of the ball valve. It can also be used for fluid regulation and control. The hard-sealed V-type ball valve has a strong shear force between its V-type ball core and the metal valve seat with hard alloy surfacing, which is particularly suitable for media containing fibers, tiny solid particles, etc.

[0003] In order to ensure the sealing of the ball valve when it is opened or closed, the surface of the ball inside the ball valve must be smooth, so when producing and processing the ball, the surface of the ball needs to be polished. The current polishing method is to clamp and fix the ball from the outside of the ball with a fixture, and then manually polish the surface of the ball with a handheld grinder. In this process, the clamping position of the ball needs to be changed to ensure that the surface of the ball is completely polished. The processing efficiency is relatively low, and the labor intensity is relatively high. Therefore, the utility model proposes a ball valve ball surface processing device. Utility Model Content

[0004] The utility model aims to solve the shortcomings in the prior art and proposes a ball valve ball surface processing device.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a ball valve ball surface processing equipment, including a base, a vertical plate is fixed on one side of the upper surface of the base, a fixed sleeve is fixed on one side of the top of the vertical plate, and the inner wall of the fixed sleeve is rotatably connected to a round tube through a bearing, the surface of the round tube away from one end of the vertical plate is rotatably connected to two support rods, and the middle parts of the two support rods are rotatably connected to a pull rod, a first electric telescopic rod driving the pull rod to open is fixed to the top of the vertical plate and on the side away from the round tube, a rotating drive component for driving the round tube to rotate is installed on the surface of the vertical plate and below the round tube, an L-shaped plate is fixed on the upper surface of the base and on the side close to the support rod, the top of the L-shaped plate is fixedly connected to a second electric telescopic rod, and a grinding component is installed at the bottom telescopic end of the second electric telescopic rod.

[0006] Furthermore, the telescopic end of the first electric telescopic rod extends through the vertical plate to the inside of the circular tube, and the telescopic end surface of the first electric telescopic rod is rotatably connected to a connecting sleeve through a bearing, and two connecting seats are fixed on the surface of the connecting sleeve. Strip openings are opened on the side walls of the circular tube near the connecting seats, and the connecting seats are rotatably connected to the corresponding pull rod through the strip openings, and the connecting seats are slidably connected to the strip openings.

[0007] Furthermore, one end of the support rod away from the circular tube is bent, and a rubber sleeve is fixed on the surface of the bent end of the support rod.

[0008] Furthermore, the outer wall of the circular tube is fixedly connected with a driven gear, the rotary drive assembly includes a motor fixed to the surface of the vertical plate, the motor drive shaft is fixedly connected with a driving gear, and the driving gear is meshed with the driven gear.

[0009] Furthermore, an end plate is fixedly connected to the bottom of the telescopic end of the second electric telescopic rod, a sleeve is slidably sleeved on the surface of the end plate, and an arc-shaped polishing plate is fixedly connected to the bottom end of the sleeve, and the curvature of the arc-shaped polishing plate is the same as the curvature of the surface of the ball valve ball.

[0010] Furthermore, a spring is fixedly connected between the lower surface of the end plate and the inner bottom wall of the sleeve.

[0011] Beneficial effects of the utility model:

[0012] When the utility model is in use, the ball valve sphere surface processing equipment is provided with a base, a vertical plate, a fixed sleeve, a round tube, a first electric telescopic rod, a support assembly, a rotating drive assembly, an L-shaped plate and a grinding assembly. After the sphere to be polished is put on the surface of the support assembly, the support assembly can be pulled open by the first electric telescopic rod, and the sphere can be supported and fixed from the inside of the sphere by the support assembly. Then, the support assembly and the sphere are driven to rotate by the rotating drive assembly. During the rotation, the grinding assembly is used to automatically grind the sphere surface, thereby improving the efficiency of sphere processing and reducing manual labor intensity. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more clearly illustrate the technical solution of the present invention, the drawings required for use in the description of the specific implementation methods will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0014] Figure 1 : An overall cross-sectional view of the utility model;

[0015] Figure 2 :The utility model Figure 1 Enlarged view of point A in the middle;

[0016] Figure 3 : A partial stereogram of the utility model;

[0017] Figure 4 :The utility model Figure 1 Enlarged view of point B in the middle.

[0018] The reference numerals are as follows:

[0019] 1. Base; 2. Vertical plate; 3. Fixed sleeve; 4. Round tube; 5. Support rod; 6. Pull rod; 7. First electric telescopic rod; 8. Connecting sleeve; 9. Connecting seat; 10. Strip mouth; 11. Driven gear; 12. Motor; 13. Driving gear; 14. L-shaped plate; 15. Second electric telescopic rod; 16. End plate; 17. Sleeve; 18. Spring; 19. Arc grinding plate. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] like Figure 1-Figure 4 As shown, it relates to a ball valve ball surface processing equipment, including a base 1, a vertical plate 2 is fixed to one side of the upper surface of the base 1, a fixed sleeve 3 is fixed to one side of the top of the vertical plate 2, and the inner wall of the fixed sleeve 3 is rotatably connected to a round tube 4 through a bearing, and the surface of the round tube 4 away from one end of the vertical plate 2 is rotatably connected to two support rods 5, and the middle parts of the two support rods 5 are rotatably connected to a pull rod 6, and a first electric telescopic rod 7 driving the pull rod 6 to open is fixed to the top of the vertical plate 2 and away from the round tube 4. A rotating drive component for driving the round tube 4 to rotate is installed on the surface of the vertical plate 2 and below the round tube 4, and an L-shaped plate 14 is fixed to the side of the upper surface of the base 1 and close to the support rod 5, and a second electric telescopic rod 15 is fixedly connected to the top of the L-shaped plate 14, and a grinding component is installed at the bottom telescopic end of the second electric telescopic rod 15.

[0022] like Figure 1 and Figure 2 As shown, the telescopic end of the first electric telescopic rod 7 passes through the vertical plate 2 and extends to the inside of the circular tube 4. The telescopic end surface of the first electric telescopic rod 7 is rotatably connected with a connecting sleeve 8 through a bearing. Two connecting seats 9 are fixed on the surface of the connecting sleeve 8. Strip openings 10 are opened on the side walls of the circular tube 4 near the connecting seats 9. The connecting seats 9 pass through the strip openings 10 and are rotatably connected to the corresponding pull rod 6. The connecting seats 9 are slidably connected to the strip openings 10.

[0023] The first electric telescopic rod 7 pulls the connecting sleeve 8 to move toward the side of the vertical plate 2, and the connecting sleeve 8 pulls the pull rod 6 to open through the connecting seat 9, and the pull rod 6 pulls the support rod 5 to open, and the support rod 5 is used to support and fix the sphere from the inner wall of the sphere.

[0024] like Figure 1 As shown, one end of the support rod 5 away from the round tube 4 is bent, and a rubber sleeve is fixed on the surface of the bent end of the support rod 5 .

[0025] When the bent end of the support rod 5 is pressed against the inner wall of the sphere, the rubber sleeve can protect the inner wall of the sphere and increase the friction force, so that the support rod 5 can drive the sphere to rotate.

[0026] like Figure 1 and Figure 2 As shown, a driven gear 11 is fixedly connected to the outer wall of the circular tube 4 , and the rotation drive assembly includes a motor 12 fixed to the surface of the vertical plate 2 . The driving shaft of the motor 12 is fixedly connected to a driving gear 13 , and the driving gear 13 is meshed with the driven gear 11 .

[0027] By starting the motor 12, the driving gear 13 is driven to rotate, the driving gear 13 drives the driven gear 11 to rotate, the driven gear 11 then drives the round tube 4 to rotate in the fixed sleeve 3, the round tube 4 then drives the connecting seat 9 and the connecting sleeve 8 to rotate, and finally the pull rod 6 and the support rod 5 are rotated, and the support rod 5 then drives the ball to rotate.

[0028] like Figure 1 , Figure 3 and Figure 4 As shown, an end plate 16 is fixedly connected to the bottom of the telescopic end of the second electric telescopic rod 15, a sleeve 17 is slidably sleeved on the surface of the end plate 16, and an arc-shaped polishing plate 19 is fixedly connected to the bottom end of the sleeve 17. The curvature of the arc-shaped polishing plate 19 is the same as the curvature of the surface of the ball valve ball.

[0029] The arc-shaped grinding plate 19 can be driven down by extending the second electric telescopic rod 15, so that the arc-shaped grinding plate 19 can grind the surface of the rotating sphere.

[0030] The lower surface of the end plate 16 and the inner bottom wall of the sleeve 17 are fixedly connected with a spring 18. The spring 18 can press the arc-shaped grinding plate 19 downward to ensure that the arc-shaped grinding plate 19 can always be pressed against the surface of the sphere, thereby ensuring the grinding effect.

[0031] Working principle: put the sphere to be polished on the surface of the two support rods 5, then adjust the position of the sphere while starting the second electric telescopic rod 15 to drive the arc-shaped polishing plate 19 to descend, so that the arc-shaped polishing plate 19 is just aligned with the sphere, then start the first electric telescopic rod 7 to shorten, and the telescopic end of the first electric telescopic rod 7 drives the connecting sleeve 8 to move to the side of the vertical plate 2, so that the connecting seat 9 on the surface of the connecting sleeve 8 is used to pull the pull rod 6 and the support rod 5 to open, and the sphere is supported and fixed by the support rod 5. After the sphere is fixed, start the motor 12 to drive the round tube 4 to rotate, and the round tube 4 then drives the support rod 5 and the sphere to rotate. At this time, the arc-shaped polishing plate 19 can polish the surface of the sphere.

[0032] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to only specific implementation methods. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A ball valve ball surface processing device, comprising a base (1), Features: A vertical plate (2) is fixed on one side of the upper surface of the base (1), a fixed sleeve (3) is fixed on one side of the top of the vertical plate (2), and the inner wall of the fixed sleeve (3) is rotatably connected to a round tube (4) through a bearing, and the surface of the round tube (4) away from one end of the vertical plate (2) is rotatably connected to two support rods (5), and the middle parts of the two support rods (5) are rotatably connected to a pull rod (6), and a first electric telescopic rod (7) for driving the pull rod (6) to open is fixed on the top of the vertical plate (2) and away from the round tube (4), and a rotating drive component for driving the round tube (4) to rotate is installed on the surface of the vertical plate (2) and below the round tube (4), and an L-shaped plate (14) is fixed on the side of the upper surface of the base (1) and close to the support rod (5), and a second electric telescopic rod (15) is fixedly connected to the top of the L-shaped plate (14), and a grinding component is installed at the bottom telescopic end of the second electric telescopic rod (15).

2. A ball valve ball surface processing equipment according to claim 1, Features: The telescopic end of the first electric telescopic rod (7) passes through the vertical plate (2) and extends into the interior of the circular tube (4); the telescopic end surface of the first electric telescopic rod (7) is rotatably connected to a connecting sleeve (8) via a bearing; two connecting seats (9) are fixed to the surface of the connecting sleeve (8); a strip opening (10) is provided on the side wall of the circular tube (4) near the connecting seat (9); the connecting seat (9) passes through the strip opening (10) and is rotatably connected to the corresponding pull rod (6); the connecting seat (9) is slidably connected to the strip opening (10).

3. A ball valve ball surface processing equipment according to claim 1, Features: The end of the support rod (5) away from the circular tube (4) is designed to be bent, and a rubber sleeve is fixed on the surface of the bent end of the support rod (5).

4. A ball valve ball surface processing equipment according to claim 1, Features: The outer wall of the circular tube (4) is fixedly connected to a driven gear (11), the rotary drive assembly comprises a motor (12) fixed to the surface of the vertical plate (2), the driving shaft of the motor (12) is fixedly connected to a driving gear (13), and the driving gear (13) is meshed with the driven gear (11).

5. A ball valve ball surface processing equipment according to claim 1, Features: The bottom of the telescopic end of the second electric telescopic rod (15) is fixedly connected to an end plate (16), a sleeve (17) is slidably sleeved on the surface of the end plate (16), and the bottom end of the sleeve (17) is fixedly connected to an arc-shaped grinding plate (19), and the arc of the arc-shaped grinding plate (19) is the same as the arc of the surface of the ball of the ball valve.

6. A ball valve ball surface processing device according to claim 5, Features: The lower surface of the end plate (16) and the inner bottom wall of the sleeve (17) are fixedly connected with a spring (18).