Polishing device

By designing adjustment components and dust reduction components in the grinding device, the problems of belt tension adjustment and dust treatment are solved, the grinding quality and the practicality of the device are improved, and the belt deviation and dust pollution are avoided.

CN222155064UActive Publication Date: 2024-12-13XIAMEN JINYAOLI HARDWARE PROD CO LTD
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Patent Information

Application Number
CN202420922887.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-29
Publication Date
2024-12-13
Estimated Expiration
2034-04-29

AI Technical Summary

Technical Problem

The existing grinding device cannot effectively adjust the tension of the sand belt, which may cause the sand belt to go off due to excessive looseness, which reduces the grinding quality and increases the failure rate, and at the same time, it cannot effectively reduce the dust pollution generated during the grinding process.

Method used

A grinding device including a grinding mechanism and a dust reduction assembly is designed, and the adjustment of the tension of the belt and the adsorption treatment of dust are achieved through the combination of a fixed block, a motor, a transmission rod, a polishing wheel, a adjustment assembly and a dust reduction assembly. The adjustment assembly can adjust the tension of the sand belt as needed through the cooperation of screws, adjustment wheels and sliders, while the dust reduction assembly can absorb and clean the dust generated during the grinding process through the water pump, water inlet pipe and drain pipe.

Benefits of technology

It effectively avoids the problem of deviation caused by excessive loose belt, improves the grinding quality and reduces the wear and failure rate of the sand belt, and avoids dust rising, which improves the practicality of the grinding device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a polishing device, which belongs to the technical field of polishing devices and comprises a base, a frame fixed at the top of the base, two protective screens fixed on the inner top wall of the frame, a polishing mechanism mounted at the top of the base and used for polishing a casting, and a dust falling component mounted at the top of the base and used for falling dust, the grinding mechanism comprises a grinding assembly which is installed on the top of the base and achieves the grinding effect, and an adjusting assembly which is installed on the top of the base and used for adjusting the tension degree of the abrasive belt. According to the grinding device, the tensioning degree of the abrasive belt can be effectively adjusted according to the situation, so that the situation that the abrasive belt deviates due to the fact that the abrasive belt is too loose is effectively avoided, it is guaranteed that the abrasive belt is in proper tensioning force, the grinding quality can be improved, abrasion and the fault rate of the abrasive belt are reduced, meanwhile, dust falling treatment can be conducted, and the grinding efficiency is improved. And therefore, dust generated by grinding is effectively prevented from flying in air, and the practicability of the grinding device is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of grinding devices, in particular to a grinding device. Background Art

[0002] A casting is a metal object obtained by various casting methods, that is, the smelted liquid metal is poured into a pre-prepared mold by pouring, injection, suction or other casting methods, and then cooled and polished to obtain an object with a certain shape, size and performance. After the casting is formed by the die-casting machine, there are many burrs on the edge, which requires edge grinding and polishing, thus requiring the use of a grinding device.

[0003] The existing grinding device generally directly connects the sanding belt to the grinding wheel and then grinds the casting. The tension of the sanding belt cannot be effectively adjusted. In actual use, the sanding belt may deviate if it is too loose. The appropriate tension of the sanding belt can improve the quality of grinding and effectively reduce the wear and failure rate of the sanding belt, which reduces the practicality of the existing grinding device. Utility Model Content

[0004] In view of the deficiencies in the prior art, the present application provides a grinding device having the advantages of being able to effectively adjust the tension of the sanding belt, thereby solving the problem of low practicality of the prior grinding device.

[0005] In order to achieve the above-mentioned purpose of being able to effectively adjust the tension of the sanding belt, the present application provides the following technical solutions: a grinding device, comprising a base, a frame fixed to the top of the base, two protective mesh plates fixed to the inner top wall of the frame, a grinding mechanism installed on the top of the base for grinding castings, and a dust reduction component installed on the top of the base for dust reduction;

[0006] The grinding mechanism comprises a grinding component installed on the top of the base for grinding, and an adjusting component installed on the top of the base for adjusting the tension of the sanding belt.

[0007] By adopting the above technical solution, the tension of the abrasive belt can be effectively adjusted.

[0008] Furthermore, the grinding assembly includes a fixed block fixed to the top of the base, two motors fixed inside the fixed block, a transmission rod fixed to the output shaft of the motor, two polishing wheels respectively fixed to the opposite ends of the two transmission rods, and a sanding belt body sleeved on the outside of the polishing wheel.

[0009] By adopting the above technical solution, the casting can be effectively polished.

[0010] Furthermore, the adjustment assembly includes two fixed cylinders respectively fixed on the left and right sides of the fixed block, a screw rotatably connected to the inside of the fixed cylinder, an adjusting wheel fixed to the bottom end of the screw, an adjusting cylinder threadedly connected to the outside of the screw, two sliding blocks respectively fixed on the left and right sides of the adjusting cylinder, a fixed seat fixed to the side of the adjusting cylinder away from the screw, a connecting column fixed to the back of the fixing seat, a mounting seat fixed to the end of the connecting column away from the fixed seat, and a driven wheel rotatably connected to the inside of the mounting seat through a bearing.

[0011] By adopting the above technical solution, the tension of the sanding belt can be adjusted.

[0012] Furthermore, the dust reduction assembly includes two bottom plates fixed to the top of the base, a first vertical plate fixed to the top of the bottom plate, a second vertical plate fixed to the top of the bottom plate, two trapezoidal plates fixed between opposite sides of the first vertical plate and the second vertical plate, an inclined plate fixed to the front of the second vertical plate, a horizontal plate fixed to the front of the second vertical plate, a water pump fixed to the top of the horizontal plate, a water inlet pipe fixed to the water inlet end of the water pump, a water outlet pipe fixed to the water outlet end of the water pump, a buffer pipe fixed to the side of the water outlet pipe away from the water pump, and three drain pipes fixed to the front of the buffer pipe.

[0013] By adopting the above technical solution, dust generated during the grinding of castings can be effectively adsorbed to prevent it from being raised and polluting the environment.

[0014] Furthermore, the front side of the drainage pipe penetrates through the second vertical plate and extends to the front side of the second vertical plate, and the bottom side of the water inlet pipe penetrates through the horizontal plate and extends to the bottom side of the horizontal plate.

[0015] By adopting the above technical solution, it is ensured that the drain pipe can transport water to the inclined plate.

[0016] Furthermore, the left and right sides of the inclined plate are respectively fixed to the opposite sides of the two corresponding trapezoidal plates, and the bottom of the inclined plate is fixed to the top of the horizontal plate.

[0017] By adopting the above technical solution, the inclined plate is effectively fixed.

[0018] Furthermore, an adjusting groove is formed on a side of the fixing cylinder away from the adjusting wheel, and the adjusting cylinder is slidably connected inside the adjusting groove.

[0019] By adopting the above technical solution, it is ensured that the adjusting cylinder can slide stably in the adjusting groove.

[0020] Furthermore, two sliding cavities are provided inside the fixing cylinder, and opposite sides of the two sliding cavities are respectively connected to the left and right sides of the adjusting groove.

[0021] By adopting the above technical solution, it is ensured that the fixed cylinder can be limited by the sliding block.

[0022] Furthermore, the slider is slidably connected in the sliding cavity, and the adjustable distance of the slider in the sliding cavity is smaller than the adjustable distance of the screw in the adjusting cylinder.

[0023] By adopting the above technical solution, the screw rod and the adjusting cylinder can be effectively prevented from falling off.

[0024] Compared with the prior art, the present invention provides a new grinding device with the following beneficial effects:

[0025] The grinding device, through the coordinated use of a base, a frame, a grinding mechanism and a dust reduction component, can effectively adjust the tension of the sanding belt according to the situation during actual use, thereby effectively avoiding the occurrence of the sanding belt deviation caused by the sanding belt being too loose, and ensuring that the sanding belt is under appropriate tension can also improve the grinding quality and reduce the wear and failure rate of the sanding belt. At the same time, dust reduction can also be performed, thereby effectively avoiding the dust generated by grinding from being raised in the air, thereby improving the practicality of the grinding device. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 This is a schematic diagram of the structure of this application;

[0027] Figure 2 It is a top view of the cross-sectional view of the fixed cylinder connection structure in the structure of the present application;

[0028] Figure 3 It is a right side cross-sectional view of the bottom plate connection structure in the structure of the utility model;

[0029] Figure 4 It is a three-dimensional schematic diagram of the bottom plate connection structure in the structure of the utility model.

[0030] In the figure: 1, base; 2, frame; 3, protective screen; 200, grinding mechanism; 201, grinding assembly; 2011, fixed block; 2012, motor; 2013, transmission rod; 2014, polishing wheel; 2015, abrasive belt body; 202, adjustment assembly; 2021, fixed cylinder; 2022, screw; 2023, adjustment wheel; 2024, adjustment cylinder; 2025, adjustment slot; 2026, slide Block; 2027, sliding cavity; 2028, fixing seat; 2029, connecting column; 20210, mounting seat; 20211, driven wheel; 300, dust suppression assembly; 301, bottom plate; 302, first vertical plate; 303, second vertical plate; 304, trapezoidal plate; 305, inclined plate; 306, horizontal plate; 307, water pump; 308, water inlet pipe; 309, water outlet pipe; 310, buffer pipe; 311, drain pipe. DETAILED DESCRIPTION

[0031] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present application.

[0032] See also Figure 1-4 The utility model provides a technical solution: a grinding device, including a base 1, a frame 2 fixed to the top of the base 1, two protective mesh plates 3 fixed to the inner top wall of the frame 1, a grinding mechanism 200 installed on the top of the base 1 for grinding castings, and a dust reduction component 300 installed on the top of the base 1 for dust reduction;

[0033] Through the coordinated use of the base 1, the frame 2, the grinding mechanism 200 and the dust reduction component 300, during actual use, the tension of the sanding belt can be effectively adjusted according to the situation, thereby effectively avoiding the occurrence of the sanding belt being too loose and causing the sanding belt to deviate, and ensuring that the sanding belt is under appropriate tension can also improve the quality of grinding and reduce the wear and failure rate of the sanding belt. At the same time, dust reduction can also be performed, thereby effectively avoiding the dust generated by grinding from being raised in the air, thereby improving the practicality of the grinding device.

[0034] The grinding mechanism 200 in this embodiment is a structure for effectively grinding castings.

[0035] like Figure 1 and Figure 2 As shown, the grinding mechanism 200 includes a grinding component 201 installed on the top of the base 1 for grinding, and an adjusting component 202 installed on the top of the base 1 for adjusting the tension of the sanding belt.

[0036] It should be noted that a through hole is opened on the front of the protective mesh plate 3, and the bottom of the protective mesh plate 3 is fixed to the top of the base 1 to achieve a protective effect.

[0037] In this embodiment, the grinding assembly 201 is a structure for grinding castings.

[0038] like Figure 1 and Figure 2 As shown, the grinding assembly 201 includes a fixed block 2011 fixed to the top of the base 1, two motors 2012 fixed inside the fixed block 2011, a transmission rod 2013 fixed to the output shaft of the motor 2012, two polishing wheels 2014 respectively fixed to the opposite ends of the two transmission rods 2013, and a sanding belt body 2015 sleeved on the outside of the polishing wheel 2014.

[0039] In this embodiment, the adjustment component 202 is a structure for adjusting the tension of the sanding belt.

[0040] like Figure 1 and Figure 2 As shown, the adjustment component 202 includes two fixed cylinders 2021 respectively fixed on the left and right sides of the fixed block 2011, a screw 2022 rotatably connected to the inside of the fixed cylinder 2021, an adjusting wheel 2023 fixed to the bottom end of the screw 2022, an adjusting cylinder 2024 threadedly connected to the outside of the screw 2022, two sliders 2027 respectively fixed on the left and right sides of the adjusting cylinder 2024, a fixed seat 2028 fixed to the side of the adjusting cylinder 2024 away from the screw 2022, a connecting column 2029 fixed to the back of the fixing seat 2028, a mounting seat 20210 fixed to the end of the connecting column 2029 away from the fixing seat 2028, and a driven wheel 20211 rotatably connected to the inside of the mounting seat 20210 through a bearing.

[0041] It should be noted that an adjustment groove 2025 is provided on a side of the fixing cylinder 2021 away from the adjustment wheel 2023 , and the adjustment cylinder 2024 is slidably connected inside the adjustment groove 2025 to ensure that the adjustment cylinder 2024 can slide stably in the adjustment groove 2025 .

[0042] In addition, two sliding cavities 2027 are provided inside the fixed cylinder 2021 , and opposite sides of the two sliding cavities 2027 are respectively connected to the left and right sides of the adjustment groove 2025 , and the slider 2026 is slidably connected in the sliding cavity 2027 to ensure that the fixed cylinder 2021 can be limited by the slider 2027 .

[0043] In addition, the adjustable distance of the slider 2026 in the slide cavity 2027 is smaller than the adjustable distance of the screw rod 2022 in the adjustment tube 2024 , which can effectively prevent the screw rod 202 and the adjustment tube 2024 from falling off.

[0044] At the same time, the sanding belt body 2015 is sleeved between the outer sides of the driven wheel 20211 and the polishing wheel 2014 .

[0045] The dust reduction assembly 300 in this embodiment is a structure for performing dust reduction treatment during the grinding process.

[0046] like Figure 1 , Figure 2 and Figure 3As shown, the dust reduction assembly 300 includes two bottom plates 301 fixed on the top of the base 1, a first vertical plate 302 fixed on the top of the bottom plate 301, a second vertical plate 303 fixed on the top of the bottom plate 301, two trapezoidal plates 304 fixed between the first vertical plate 302 and the second vertical plate 303 on opposite sides, an inclined plate 305 fixed on the front of the second vertical plate 303, a horizontal plate 306 fixed on the front of the second vertical plate 303, a water pump 307 fixed on the top of the horizontal plate 306, a water inlet pipe 308 fixed to the water inlet end of the water pump 307, a water outlet pipe 309 fixed to the water outlet end of the water pump 307, a buffer pipe 310 fixed to the side of the water outlet pipe 309 away from the water pump 307, and three drainage pipes 311 fixed to the front of the buffer pipe 310.

[0047] It should be noted that the front side of the drain pipe 311 passes through the second vertical plate 303 and extends to the front side of the second vertical plate 303, ensuring that the drain pipe 311 can transport water to the inclined plate 305, and the bottom side of the water inlet pipe 308 passes through the horizontal plate 306 and extends to the bottom side of the horizontal plate 306, ensuring that the water inlet pipe 308 can transport water on the bottom plate 301 to the water pump 307.

[0048] In addition, the left and right sides of the inclined plate 305 are respectively fixed to the opposite sides of the two corresponding trapezoidal plates 304, and the bottom of the inclined plate 305 is fixed to the top of the horizontal plate 306, so that the inclined plate 305 is effectively fixed.

[0049] The working principle of the above embodiment is:

[0050] When in use, the motor 2012 is turned on, and the polishing wheel 2014 is driven to rotate through the transmission rod 2013, so that the sanding belt body 2015 is driven to rotate through the cooperation of the polishing wheel 2014 and the driven wheel 20211, so that the staff can grind the casting through the sanding belt body 2015. When the tightness of the sanding belt body 2015 needs to be adjusted, the adjusting wheel 2023 is rotated to drive the screw rod 2022 to rotate, and the adjusting cylinder 2024 is moved up and down on the outside of the screw rod 2022 under the action of the internal thread rotation thrust and the limit of the slider 2026, so that the fixing seat 2028, the connecting rod 2026 and the fixing seat 2028 can be adjusted. The connecting column 2029 and the mounting seat 20210 are adjusted to move up and down, thereby driving the driven wheel 20211 to move up and down, thereby adjusting the distance between the driven wheel 20211 and the polishing wheel 2014, thereby adjusting the tension of the sanding belt body 2015. Then, during use, turn on the water pump 307, and transport the water on the top of the bottom plate 301 to the buffer pipe 310 through the water inlet pipe 308 and the water outlet pipe 309, and then spray the water onto the inclined plate 305 through the drain pipe 311, so that the water remains on the inclined plate 305, so as to deal with the dust generated by the grinding of the casting and achieve the purpose of dust reduction.

[0051] Compared with the prior art, the grinding device, through the coordinated use of the base 1, the frame 2, the grinding mechanism 200 and the dust reduction component 300, can effectively adjust the tension of the sanding belt according to the situation during actual use, thereby effectively avoiding the occurrence of the sanding belt being too loose and causing the sanding belt to deviate, and ensuring that the sanding belt is under appropriate tension can also improve the quality of grinding and reduce the wear and failure rate of the sanding belt. At the same time, dust reduction can also be performed, thereby effectively avoiding the dust generated by grinding from being raised in the air, thereby improving the practicability of the grinding device and solving the problem of low practicability of the existing grinding device.

[0052] The electrical components appearing in the text are all electrically connected to the controller and the power supply. The control method of the utility model is controlled by the controller. The control circuit of the controller can be realized by simple programming by technicians in this field. The provision of an external power supply is also common knowledge in this field. The utility model is mainly used to protect mechanical devices, so the utility model will no longer explain the control method and circuit connection in detail.

Claims

1. A grinding device, Features: It comprises a base (1), a frame (2) fixed to the top of the base (1), two protective screens (3) fixed to the inner top wall of the frame (2), a grinding mechanism (200) installed on the top of the base (1) for grinding castings, and a dust reduction component (300) installed on the top of the base (1) for reducing dust; The grinding mechanism (200) comprises a grinding component (201) mounted on the top of the base (1) for performing a grinding effect, and an adjustment component (202) mounted on the top of the base (1) for adjusting the tension of the sanding belt.

2. A grinding device according to claim 1, Features: The grinding assembly (201) comprises a fixed block (2011) fixed to the top of the base (1), two motors (2012) fixed inside the fixed block (2011), a transmission rod (2013) fixed to the output shaft of the motor (2012), two polishing wheels (2014) respectively fixed to opposite ends of the two transmission rods (2013), and a sanding belt body (2015) sleeved on the outside of the polishing wheels (2014).

3. A grinding device according to claim 2, Features: The adjustment assembly (202) comprises two fixed cylinders (2021) respectively fixed to the left and right sides of the fixed block (2011), a screw (2022) rotatably connected to the inside of the fixed cylinder (2021), an adjustment wheel (2023) fixed to the bottom end of the screw (2022), an adjustment cylinder (2024) threadedly connected to the outside of the screw (2022), two sliders (2026) respectively fixed to the left and right sides of the adjustment cylinder (2024), a fixed seat (2028) fixed to the side of the adjustment cylinder (2024) away from the screw (2022), a connecting column (2029) fixed to the back of the fixing seat (2028), a mounting seat (20210) fixed to the end of the connecting column (2029) away from the fixing seat (2028), and a driven wheel (20211) rotatably connected to the inside of the mounting seat (20210) via a bearing.

4. A grinding device according to claim 1, Features: The dust suppression assembly (300) comprises two bottom plates (301) fixed to the top of the base (1), a first vertical plate (302) fixed to the top of the bottom plate (301), a second vertical plate (303) fixed to the top of the bottom plate (301), two trapezoidal plates (304) fixed between opposite sides of the first vertical plate (302) and the second vertical plate (303), an inclined plate (305) fixed to the front of the second vertical plate (303), a horizontal plate (306) fixed to the front of the second vertical plate (303), a water pump (307) fixed to the top of the horizontal plate (306), a water inlet pipe (308) fixed to the water inlet end of the water pump (307), a water outlet pipe (309) fixed to the water outlet end of the water pump (307), a buffer pipe (310) fixed to the side of the water outlet pipe (309) away from the water pump (307), and three drainage pipes (311) fixed to the front of the buffer pipe (310).

5. A grinding device according to claim 4, Features: The front side of the drainage pipe (311) penetrates the second vertical plate (303) and extends to the front side of the second vertical plate (303), and the bottom side of the water inlet pipe (308) penetrates the horizontal plate (306) and extends to the bottom side of the horizontal plate (306).

6. A grinding device according to claim 4, Features: The left and right sides of the inclined plate (305) are respectively fixed to the opposite sides of the two corresponding trapezoidal plates (304), and the bottom of the inclined plate (305) is fixed to the top of the horizontal plate (306).

7. A grinding device according to claim 3, Features: An adjustment groove (2025) is provided on a side of the fixing cylinder (2021) away from the adjustment wheel (2023), and the adjustment cylinder (2024) is slidably connected inside the adjustment groove (2025).

8. A grinding device according to claim 7, Features: Two sliding cavities (2027) are provided inside the fixing cylinder (2021), and opposite sides of the two sliding cavities (2027) are respectively connected to the left and right sides of the adjustment groove (2025).

9. A grinding device according to claim 8, Features: The slider (2026) is slidably connected in the sliding cavity (2027), and the adjustable distance of the slider (2026) in the sliding cavity (2027) is smaller than the adjustable distance of the screw rod (2022) in the adjustment cylinder (2024).