Brightening treatment device for engineering machinery casting
The device automates impurity removal and ensures continuous casting contact with the treatment solution, addressing manual flushing inefficiencies and reducing staff workload in engineering machinery casting brightening devices.
Patent Information
- Application Number
- CN202420934880.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-30
- Publication Date
- 2024-12-13
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Existing casting brightening treatment devices for engineering machinery require manual adjustment of flushing positions, leading to reduced cleaning efficiency and increased staff workload due to impurities adhering to the device's inner walls.
A device incorporating a dust removal mechanism with a threaded rod, movable block, U-shaped rod, and scraper plate, along with a material holding mechanism using a fixed plate, sliding rod, and supporting plate, to automate the removal of impurities and ensure continuous casting contact with the treatment solution.
Automated impurity removal reduces staff workload and enhances cleaning efficiency by ensuring thorough treatment and easy operation, while improving the brightening process.
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Figure CN222155096U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of casting brightening, in particular to a casting brightening treatment device for engineering machinery. Background Art
[0002] A device for brightening the castings of engineering machinery with the announcement number CN117066204A relates to the field of casting processing, and includes a top piece, wherein the top piece is a rectangular structure, and the top of the push plate is provided with evenly arranged pushers, and the pushers are triangular frame structures, and the pushers are made of elastic rubber, and each pusher is provided with a protective piece on the side, and the inner side of the protective piece is an arc structure, and the inside of the protective piece is provided with a through groove. After the casting is finished with brightening treatment, the spray head is controlled to spray and flush to improve the flushing effect, and the motor is controlled to run continuously at the same time, so that when the moving part and the inner plate move up and down, the pusher drive plate moves up and down together, so that the pusher is displaced by force, and the casting is continuously pushed to flip, so that the casting automatically adjusts the flushing angle, and the flushing efficiency is improved. The problem that the existing casting brightening treatment device needs to be manually controlled to flip to adjust the flushing position during the spray flushing process, which affects the cleaning efficiency, is solved.
[0003] When the above-mentioned engineering machinery casting bright treatment device is in use, some of the precipitated impurities are easily adhered to the bottom inner wall of the device, and it is difficult to discharge them naturally. The staff is required to clean them separately after the casting treatment is completed, which increases the workload of the staff. Utility Model Content
[0004] The utility model aims to provide a device for brightening treatment of engineering machinery castings, which can solve the problem that when the above-mentioned device for brightening treatment of engineering machinery castings is in use, some precipitated impurities are easily adhered to the bottom inner wall of the device, and it is difficult to discharge them in a natural state, requiring staff to clean them separately after the castings are treated, which increases the workload of the staff.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a bright processing device for engineering machinery castings, including a processing box, a dust removal mechanism and a material holding mechanism, the dust removal mechanism is arranged inside the processing box, the dust removal mechanism includes a threaded rod, a movable block, a U-shaped rod and a scraper plate, the outer wall of the threaded rod is connected to the inner thread of the movable block, one side of the movable block is fixedly connected to one end of the U-shaped rod, the other end of the U-shaped rod extends to the interior of the processing box and is fixedly installed with a scraper plate, and the scraper plate fits with the inner bottom of the processing box; the material holding mechanism is arranged inside the processing box, the material holding mechanism includes a fixed plate, a sliding rod and a supporting plate, a group of fixed plates are fixedly installed on the inner walls of both sides of the processing box, the inner part of the fixed plate is slidably connected to the outer wall of the sliding rod, and one end of the sliding rod is fixedly connected to the top of the supporting plate.
[0006] Preferably, the impurity removal mechanism also includes a cavity and a reduction motor. The bottom of the processing box is provided with a cavity, and threaded rods are rotatably installed on the inner walls on both sides of the cavity. The reduction motor is fixedly installed on one side of the processing box, and the output shaft of the reduction motor is fixedly connected to one end of the threaded rod. The movable block is slidably connected to the inner wall of the cavity to scrape off impurities adhered to the inner wall of the bottom of the device and push it out of the device. There is no need for staff to clean it separately after the casting is processed, which reduces the workload of staff and is simple and easy to operate.
[0007] Preferably, the material holding mechanism also includes a spring, a corrugated plate and a connecting rod, the top of the support plate is fixedly connected to one end of the spring, the other end of the spring is fixedly connected to the bottom of the fixed plate, the sliding rod passes through the inside of the spring, the support plate fits with the inner wall of the processing box but is not connected, the bottom of the support plate is fixedly installed with a corrugated plate, the top of the scraper plate is fixedly installed with a connecting rod, one end of the connecting rod is provided with a ball, which drives the casting to move up and down continuously during the bright processing process, so that the casting is fully in contact with the processing solution, thereby improving the brightening efficiency of the casting and ensuring the practicability of the device.
[0008] Preferably, a rectangular opening is provided on the top of the supporting plate, and a plurality of partition rods are fixedly mounted on inner walls on both sides of the rectangular opening.
[0009] Preferably, a liquid inlet pipe is fixedly installed on the front side of the processing box.
[0010] Preferably, a drain pipe is fixedly installed on the other side of the processing box, and a cover is provided on the drain pipe.
[0011] Preferably, a plurality of groups of support rods are fixedly mounted on the bottom of the processing box.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] (1) The bright processing device for engineering machinery castings scrapes off the impurities adhering to the inner wall of the bottom of the device through the coordinated use of the cavity, the reduction motor, the threaded rod, the movable block, the U-shaped rod and the scraper plate, so as to facilitate the discharge of the impurities from the device. The staff does not need to clean the castings separately after the processing is completed, thus reducing the workload of the staff and making the operation simple and easy.
[0014] (2) The bright treatment device for engineering machinery castings, through the coordinated use of a fixed plate, a sliding rod, a spring, a supporting plate, a corrugated plate and a connecting rod, drives the casting to move up and down continuously during the bright treatment process, so that the casting is fully in contact with the treatment solution, thereby improving the brightening efficiency of the casting and ensuring the practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The utility model is further described below in conjunction with the accompanying drawings and embodiments:
[0016] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0017] Figure 2 This is a bottom-up three-dimensional structural schematic diagram of the utility model;
[0018] Figure 3 It is a three-dimensional diagram of the utility model;
[0019] Figure 4 It is a schematic diagram of the three-dimensional structure of the scraper plate of the utility model.
[0020] Figure numerals: 1. processing box; 2. impurity removal mechanism; 201. cavity; 202. reduction motor; 203. threaded rod; 204. movable block; 205. U-shaped rod; 206. scraper plate; 3. material holding mechanism; 301. fixed plate; 302. sliding rod; 303. spring; 304. supporting plate; 305. corrugated plate; 306. connecting rod; 4. partition rod; 5. liquid inlet pipe; 6. liquid discharge pipe; 7. support rod. DETAILED DESCRIPTION
[0021] This section will describe in detail the specific embodiments of the utility model. The preferred embodiments of the utility model are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the utility model, but it cannot be understood as a limitation on the protection scope of the utility model.
[0022] See also Figure 1-4 The utility model provides a technical solution: a bright processing device for engineering machinery castings, comprising a processing box 1, a dust removal mechanism 2 and a material holding mechanism 3, the dust removal mechanism 2 is arranged inside the processing box 1, the dust removal mechanism 2 comprises a threaded rod 203, a movable block 204, a U-shaped rod 205 and a scraper plate 206, the outer wall of the threaded rod 203 is threadedly connected with the inner wall of the movable block 204, one side of the movable block 204 is fixedly connected with one end of the U-shaped rod 205, the other end of the U-shaped rod 205 extends to the interior of the processing box 1 and is fixedly installed with a scraper plate 206, and the scraper plate 206 is fitted with the inner bottom of the processing box 1; the material holding mechanism 3 is arranged inside the processing box 1, the material holding mechanism 3 comprises a fixed plate 301, a sliding rod 302 and a supporting plate 304, a group of fixed plates 301 are fixedly installed on the inner walls of both sides of the processing box 1, the inner wall of the fixed plate 301 is slidably connected with the outer wall of the sliding rod 302, and one end of the sliding rod 302 is fixedly connected with the top of the supporting plate 304.
[0023] The impurity removal mechanism 2 also includes a cavity 201 and a reduction motor 202. The cavity 201 is opened at the bottom of the processing box 1. Threaded rods 203 are rotatably installed on the inner walls of both sides of the cavity 201. The reduction motor 202 is fixedly installed on one side of the processing box 1. The output shaft of the reduction motor 202 is fixedly connected to one end of the threaded rod 203. The movable block 204 is slidably connected to the inner wall of the cavity 201 to scrape off impurities adhered to the inner wall of the bottom of the device and push it out of the device. There is no need for staff to clean it separately after the casting is processed, which reduces the workload of staff and is simple and easy to operate.
[0024] The material holding mechanism 3 also includes a spring 303, a corrugated plate 305 and a connecting rod 306. The top of the supporting plate 304 is fixedly connected to one end of the spring 303, and the other end of the spring 303 is fixedly connected to the bottom of the fixed plate 301. The sliding rod 302 passes through the inside of the spring 303. The supporting plate 304 fits with the inner wall of the processing box 1 but is not connected. The corrugated plate 305 is fixedly installed on the bottom of the supporting plate 304, and the connecting rod 306 is fixedly installed on the top of the scraper plate 206. A ball is arranged at one end of the connecting rod 306, which drives the casting to move up and down continuously during the bright processing process, so that the casting is fully in contact with the processing solution, improves the brightening efficiency of the casting, and ensures the practicality of the device.
[0025] A rectangular opening is formed on the top of the supporting plate 304 , and a plurality of partition rods 4 are fixedly mounted on the inner walls on both sides of the rectangular opening.
[0026] A liquid inlet pipe 5 is fixedly installed on the front side of the processing box 1 .
[0027] A drain pipe 6 is fixedly installed on the other side of the processing box 1 , and a cover is provided on the drain pipe 6 .
[0028] A plurality of support rods 7 are fixedly mounted on the bottom of the processing box 1 .
[0029] Working principle: When in use, the casting to be brightened is placed on the dividing rod 4 in the supporting plate 304, and then the solution required for treatment is added into the treatment box 1 through the liquid inlet pipe 5, and the reduction motor 202 is turned on to drive the threaded rod 203 to rotate, driving the movable block 204 to slide in the cavity 201, so that the U-shaped rod 205 moves, and then drives the scraper plate 206 to continuously scrape the bottom inner wall of the treatment box 1 to prevent impurities from sticking. During the movement of the scraper plate 206, the connecting rod 306 and the corrugated plate 305 slide relative to each other. Under the elastic action of the spring 303, the supporting plate 304 is driven to move up and down on the fixed plate 301 through the sliding rod 302, so that the casting is fully in contact with the solution. After the treatment is completed, the cover on the drain pipe 6 is opened and the solution is discharged, and the impurities are discharged with the assistance of the scraper plate 206.
[0030] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments. Various changes can be made within the knowledge scope of ordinary technicians in the technical field without departing from the purpose of the present invention.
Claims
1. A bright treatment device for engineering machinery castings, It is characterized in that include: Processing box (1); The impurity removal mechanism (2) is arranged inside the processing box (1), and comprises a threaded rod (203), a movable block (204), a U-shaped rod (205) and a scraper plate (206). The outer wall of the threaded rod (203) is connected to the inner thread of the movable block (204), one side of the movable block (204) is fixedly connected to one end of the U-shaped rod (205), and the other end of the U-shaped rod (205) extends into the interior of the processing box (1) and is fixedly installed with the scraper plate (206). The scraper plate (206) is in contact with the inner bottom of the processing box (1). The material holding mechanism (3) is arranged inside the processing box (1), and comprises a fixed plate (301), a sliding rod (302) and a supporting plate (304). A set of fixed plates (301) are fixedly installed on the inner walls of both sides of the processing box (1), the interior of the fixed plate (301) is slidably connected to the outer wall of the sliding rod (302), and one end of the sliding rod (302) is fixedly connected to the top of the supporting plate (304).
2. A bright processing device for engineering machinery castings according to claim 1, Features: The impurity removal mechanism (2) also includes a cavity (201) and a reduction motor (202); the bottom of the processing box (1) is provided with the cavity (201); threaded rods (203) are rotatably mounted on the inner walls of both sides of the cavity (201); a reduction motor (202) is fixedly mounted on one side of the processing box (1); the output shaft of the reduction motor (202) is fixedly connected to one end of the threaded rod (203); and the movable block (204) is slidably connected to the inner wall of the cavity (201).
3. A bright processing device for engineering machinery castings according to claim 2, Features: The material holding mechanism (3) further comprises a spring (303), a corrugated plate (305) and a connecting rod (306); the top of the supporting plate (304) is fixedly connected to one end of the spring (303); the other end of the spring (303) is fixedly connected to the bottom of the fixed plate (301); the sliding rod (302) passes through the inside of the spring (303); the supporting plate (304) is in contact with the inner wall of the processing box (1) but is not connected; the bottom of the supporting plate (304) is fixedly mounted with the corrugated plate (305); the top of the scraper plate (206) is fixedly mounted with the connecting rod (306); one end of the connecting rod (306) is provided with a ball bearing.
4. A bright processing device for engineering machinery castings according to claim 3, Features: A rectangular opening is provided on the top of the supporting plate (304), and a plurality of groups of partition rods (4) are fixedly mounted on the inner walls on both sides of the rectangular opening.
5. A bright processing device for engineering machinery castings according to claim 4, Features: A liquid inlet pipe (5) is fixedly mounted on the front side of the processing box (1).
6. A bright processing device for engineering machinery castings according to claim 5, Features: A liquid discharge pipe (6) is fixedly mounted on the other side of the processing box (1), and a cover is provided on the liquid discharge pipe (6).
7. A bright processing device for engineering machinery castings according to claim 6, Features: A plurality of groups of support rods (7) are fixedly mounted on the bottom of the processing box (1).
Citation Information
Patent Citations
Brightening treatment device for engineering machinery casting
CN117066204A
