Ball valve ball core assembly tool
By designing the limiting device for ball valve assembly tooling, the hydraulic cylinder, motor and telescopic rod are used to achieve all-round limiting and rotation of the ball valve body, solving the problem of inconvenient assembly of ball valves in the existing technology and improving assembly efficiency .
Patent Information
- Application Number
- CN202420641752.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-31
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-03-31
AI Technical Summary
The existing ball valves are not assembled in all directions, and the position of the assembly mechanism is required to be continuously adjusted, resulting in inconvenient assembly process.
A ball valve ball core assembly tool is designed, including a limiting device on the inside of the mounting seat. The hydraulic cylinder, extrusion block, start switch, adjustment motor, adjustment rod and limit rod are used to control the downward movement of the extrusion block through the hydraulic cylinder. Start the adjustment motor to move the adjustment rod and the limit rod horizontally, and cooperate with the electric telescopic rod and the control motor to achieve all-round limit and rotation of the ball valve body.
Through this device, the ball valve body can be easily assembled in all directions, improving assembly efficiency and convenience.
Smart Images

Figure CN222155384U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ball core assembly, in particular to a ball valve ball core assembly tool. Background Art
[0002] For example, in a ball valve assembly tool disclosed on the Chinese Patent Network (application number: 202122906088.1), a limit column is used to limit the ball valve to keep the ball valve stable and facilitate the assembly of the ball valve. Although the ball valve can be kept stable and the assembly will not cause position displacement of the ball valve, if the ball valve is to be assembled in all directions, the position of the assembly mechanism needs to be constantly adjusted, which makes the assembly inconvenient. Utility Model Content
[0003] Based on the technical problem that the existing ball valve is not convenient to assemble in all directions, the utility model proposes a ball valve ball core assembly tool.
[0004] The utility model proposes a ball valve ball core assembly tool, including a mounting seat, an inner side surface of the mounting seat is provided with a limiting device, the limiting device includes a hydraulic cylinder, an extrusion block, a starting switch, an adjusting motor, an adjusting rod and a limiting rod, the hydraulic cylinder controls the extrusion block to move downward, the extrusion block is subjected to a reaction force to squeeze the starting switch to start the adjusting motor, the adjusting motor starts to control the rotating shaft to drive the adjusting rod to rotate, and the rotation of the adjusting rod causes the two limiting rods to move horizontally toward each other.
[0005] Preferably, the upper and lower ends of the mounting seat are both rotatably connected with a rotating disk, the hydraulic cylinder is fixedly installed inside the lower end of the rotating disk located above, a fixed round block is fixedly installed on the lower movable end surface of the hydraulic cylinder, and the extrusion block is slidably inserted inside the lower end of the fixed round block;
[0006] Through the above technical solution, when the hydraulic cylinder is started, the fixed round block will be controlled to descend, so that the extrusion block can squeeze the ball valve body to limit the position, and the rotation of the rotating disk will drive the hydraulic cylinder to rotate.
[0007] Preferably, the adjusting rod is rotatably connected to the inside of the fixed circular block, a limiting circular plate is fixedly installed on the outer surface of the adjusting rod, the limiting circular plate is rotatably connected to the inside of the fixed circular block, the two limiting rods are slidably inserted in the left and right sides of the fixed circular block respectively, and limiting plates are fixedly installed on the outer surfaces of the two limiting rods, and the limiting plates are slidably inserted in the inside of the fixed circular block;
[0008] Through the above technical solution, the limiting circular plate is clamped in the fixed circular block and rotates, ensuring that the adjusting rod rotates stably in the fixed circular block, and the limiting plate ensures that the limiting rod slides horizontally in the fixed circular block.
[0009] Preferably, the adjusting motor is fixedly mounted inside the fixed round block, a rotating rod is fixedly mounted on the rotating shaft of the adjusting motor, a driving gear is fixedly mounted on the outer surface of the rotating rod, a driven gear is fixedly mounted on the outer surface of the adjusting rod, and the outer surface of the driving gear meshes with the outer surface of the driven gear;
[0010] Through the above technical solution, when the regulating motor is started, the rotating shaft drives the rotating rod and the driving gear to rotate, and the driving gear drives the driven gear to rotate.
[0011] Preferably, the start switch is fixedly installed inside the fixed round block and above the extrusion block, the start switch is electrically connected to the adjustment motor through a wire, a ball valve body is placed in the middle of the mounting seat, and mounting cylinders are fixedly installed on the upper and lower surfaces of the ball valve body, and the inner surface of the mounting cylinder is in contact with the outer surface of the limit rod;
[0012] Through the above technical solution, when the extrusion block moves downward to squeeze the mounting cylinder, it will move upward to squeeze the starting switch, and the starting switch will control the start of the regulating motor.
[0013] Preferably, a control motor is fixedly mounted on the upper surface of the mounting seat, the rotating shaft of the control motor is fixedly connected to the upper surface of the rotating disk, electric telescopic rods are fixedly mounted on the left and right sides of the rotating disk located above, and limit plates are fixedly mounted on the lower ends of the two electric telescopic rods, and the outer surface of the limit plate is slidably connected to the outer surface of the ball valve body;
[0014] Through the above technical solution, when the control motor is started, the rotating shaft drives the rotating disk to rotate, and when the electric telescopic rod is started, it will extend to allow the two limit plates to clamp the two sides of the ball valve body, thereby allowing the rotating disk to rotate and drive the ball valve body to rotate.
[0015] The beneficial effects of the present invention are:
[0016] By setting a limit device, when limiting the ball valve body, the hydraulic rod is started to control the fixed round block to move downward until the extrusion block squeezes the fixed cylinder, the extrusion block will move upward, squeeze the starting switch, and the starting switch will control the adjustment motor to start, so that the rotating shaft on the adjustment motor drives the rotating rod and the driving gear to rotate, and the driving gear drives the driven gear to rotate. When the driven gear rotates, the adjusting rod will rotate, and the two limit rods are controlled to move horizontally toward each other until the limit rods are against the inner side of the fixed cylinder, and then the electric telescopic rod is started to move the two limit plates downward to clamp the two sides of the ball valve body, and then the control motor is started to control the motor shaft to drive the rotating disk to rotate, and then drive the ball valve body to rotate, so as to facilitate the all-round assembly of the ball valve body, thereby achieving the effect of facilitating the all-round assembly of the ball valve. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1A schematic diagram of a ball valve ball core assembly tool proposed by the utility model;
[0018] Figure 2 This is a three-dimensional diagram of the fixed round block structure of a ball valve ball core assembly tooling proposed by the utility model;
[0019] Figure 3 This is a three-dimensional diagram of the limit rod structure of a ball valve ball core assembly tool proposed by the utility model.
[0020] In the figure: 1. mounting seat; 11. rotating disk; 12. ball valve body; 13. mounting cylinder; 14. control motor; 15. electric telescopic rod; 16. limit plate; 2. hydraulic cylinder; 21. fixed round block; 3. extrusion block; 4. start switch; 5. adjustment motor; 51. rotating rod; 52. driving gear; 6. adjustment rod; 61. limit round plate; 62. driven gear; 7. limit rod; 71. limit plate. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0022] Reference Figure 1-Figure 3 A ball valve ball core assembly tool comprises a mounting seat 1. In order to facilitate the limiting of the ball valve body 12, a limiting device is arranged on the inner side of the mounting seat 1. The limiting device comprises a hydraulic cylinder 2, an extrusion block 3, a starting switch 4, an adjusting motor 5, an adjusting rod 6 and a limiting rod 7. The hydraulic cylinder 2 controls the extrusion block 3 to move downward. The extrusion block 3 is subjected to a reaction force to squeeze the starting switch 4 to start the adjusting motor 5. The adjusting motor 5 starts to control the rotating shaft to drive the adjusting rod 6 to rotate. The adjusting rod 6 rotates to make the two limiting rods 7 move horizontally toward each other.
[0023] In order to facilitate the control of the fixed round block 21, the upper and lower ends of the mounting seat 1 are rotatably connected with a rotating disk 11, the hydraulic cylinder 2 is fixedly installed inside the lower end of the rotating disk 11 located above, and the fixed round block 21 is fixedly installed on the lower movable end surface of the hydraulic cylinder 2. The extrusion block 3 is slidably inserted into the lower end of the fixed round block 21. When the hydraulic cylinder 2 is started, the fixed round block 21 will be controlled to descend, so that the extrusion block 3 squeezes the ball valve body 12 to limit the position, and the rotation of the rotating disk 11 will drive the hydraulic cylinder 2 to rotate.
[0024] In order to ensure that the limit rod 7 remains horizontal and slides in the fixed circular block 21, the adjusting rod 6 is rotatably connected to the inside of the fixed circular block 21, and a limit circular plate 61 is fixedly installed on the outer surface of the adjusting rod 6. The limit circular plate 61 is rotatably connected to the inside of the fixed circular block 21. The two limit rods 7 are respectively slidably inserted in the left and right sides of the fixed circular block 21. The outer surfaces of the two limit rods 7 are fixedly installed with limit plates 71. The limit plates 71 are slidably inserted in the inside of the fixed circular block 21. The limit circular plate 61 is stuck in the fixed circular block 21 and rotates, ensuring that the adjusting rod 6 remains stable and rotates in the fixed circular block 21. The limit plate 71 ensures that the limit rod 7 remains horizontal and slides in the fixed circular block 21.
[0025] In order to facilitate the control of the rotation of the rotating rod 51 and the driving gear 52, the adjusting motor 5 is fixedly installed inside the fixed round block 21, the rotating shaft of the adjusting motor 5 is fixedly installed with the rotating rod 51, the outer surface of the rotating rod 51 is fixedly installed with the driving gear 52, the outer surface of the adjusting rod 6 is fixedly installed with the driven gear 62, the outer surface of the driving gear 52 is meshed with the outer surface of the driven gear 62, when the adjusting motor 5 is started, the rotating shaft drives the rotating rod 51 and the driving gear 52 to rotate, and the driving gear 52 drives the driven gear 62 to rotate.
[0026] In order to facilitate the extrusion block 3 to control the starting switch 4, the starting switch 4 is fixedly installed inside the fixed round block 21 and located above the extrusion block 3. The starting switch 4 is electrically connected to the adjusting motor 5 through a wire. A ball valve body 12 is placed in the middle of the mounting seat 1. The upper and lower surfaces of the ball valve body 12 are fixedly mounted with a mounting cylinder 13. The inner surface of the mounting cylinder 13 contacts the outer surface of the limit rod 7. When the extrusion block 3 moves downward to squeeze the mounting cylinder 13, it will move upward to squeeze the starting switch 4, and the starting switch 4 will control the adjusting motor 5 to start.
[0027] In order to facilitate the control of the two limit plates 16 to clamp the two sides of the ball valve body 12, a control motor 14 is fixedly installed on the upper surface of the mounting seat 1, and the rotating shaft of the control motor 14 is fixedly connected to the upper surface of the rotating disk 11. Electric telescopic rods 15 are fixedly installed on the left and right sides of the rotating disk 11 located above. The lower ends of the two electric telescopic rods 15 are fixedly installed with limit plates 16. The outer surface of the limit plate 16 is slidably connected to the outer surface of the ball valve body 12. When the control motor 14 is started, the rotating shaft drives the rotating disk 11 to rotate. When the electric telescopic rod 15 is started, it will extend to clamp the two limit plates 16 on both sides of the ball valve body 12, thereby driving the ball valve body 12 to rotate when the rotating disk 11 rotates.
[0028] By setting the limit device, when limiting the ball valve body 12, the hydraulic rod is started to control the fixed round block 21 to move downward until the extrusion block 3 squeezes the fixed cylinder, the extrusion block 3 will move upward, and the starting switch 4 will be squeezed. The starting switch 4 will control the adjustment motor 5 to start, so that the rotating shaft on the adjustment motor 5 drives the rotating rod 51 and the driving gear 52 to rotate, and the driving gear 52 drives the driven gear 62 to rotate. When the driven gear 62 rotates, the adjustment rod 6 will rotate, and the two limit rods 7 are controlled to move horizontally toward each other until the limit rods 7 are against the inner side of the fixed cylinder, and then the electric telescopic rod 15 is started to move the two limit plates 16 downward to clamp the two sides of the ball valve body 12, and then the control motor 14 is started, and the rotating shaft of the control motor 14 drives the rotating disk 11 to rotate, thereby driving the ball valve body 12 to rotate, so as to facilitate the all-round assembly of the ball valve body 12, thereby achieving the effect of facilitating the all-round assembly of the ball valve.
[0029] Working principle: when limiting the ball valve body 12, the hydraulic rod is started to control the fixed round block 21 to move downward until the extrusion block 3 squeezes the fixed cylinder, the extrusion block 3 will move upward, and the starting switch 4 will be squeezed. The starting switch 4 controls the adjustment motor 5 to start, so that the rotating shaft on the adjustment motor 5 drives the rotating rod 51 and the driving gear 52 to rotate, and the driving gear 52 drives the driven gear 62 to rotate. When the driven gear 62 rotates, the adjusting rod 6 rotates, and the two limit rods 7 are controlled to move horizontally toward each other until the limit rods 7 are against the inner side of the fixed cylinder, and then the electric telescopic rod 15 is started to move the two limit plates 16 downward to clamp the two sides of the ball valve body 12, and then the control motor 14 is started, and the rotating shaft of the control motor 14 drives the rotating disk 11 to rotate, thereby driving the ball valve body 12 to rotate, and after rotating to a suitable position, the control motor 14 and the electric telescopic rod 15 are turned off, and the limit plate 16 moves up, which will not hinder the assembly.
[0030] The above are only preferred specific implementation methods of the utility model, but the protection scope of the utility model is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the utility model, who makes equivalent replacements or changes based on the technical scheme and utility model concept of the utility model, should be covered by the protection scope of the utility model.
Claims
1. A ball valve ball core assembly tool, comprising a mounting seat (1), characterized in that: A limiting device is arranged on the inner side surface of the mounting seat (1), and the limiting device comprises a hydraulic cylinder (2), an extrusion block (3), a start switch (4), an adjustment motor (5), an adjustment rod (6) and a limiting rod (7). The hydraulic cylinder (2) controls the extrusion block (3) to move downward, and the extrusion block (3) is subjected to a reaction force to squeeze the start switch (4) to start the adjustment motor (5). The adjustment motor (5) starts to control the rotating shaft to drive the adjustment rod (6) to rotate, and the rotation of the adjustment rod (6) causes the two limiting rods (7) to move horizontally towards each other.
2. A ball valve ball core assembly tool according to claim 1, characterized in that: The upper and lower ends of the mounting seat (1) are both rotatably connected to a rotating disk (11), the hydraulic cylinder (2) is fixedly mounted inside the lower end of the rotating disk (11) located above, a fixed round block (21) is fixedly mounted on the lower movable end surface of the hydraulic cylinder (2), and the extrusion block (3) is slidably inserted inside the lower end of the fixed round block (21).
3. A ball valve ball core assembly tool according to claim 2, characterized in that: The adjusting rod (6) is rotatably connected to the inside of the fixed circular block (21); a limiting circular plate (61) is fixedly installed on the outer surface of the adjusting rod (6); the limiting circular plate (61) is rotatably connected to the inside of the fixed circular block (21); the two limiting rods (7) are respectively slidably inserted into the left and right sides of the fixed circular block (21); the outer surfaces of the two limiting rods (7) are fixedly installed with limiting plates (71); the limiting plates (71) are slidably inserted into the inside of the fixed circular block (21).
4. A ball valve ball core assembly tool according to claim 2, characterized in that: The regulating motor (5) is fixedly mounted inside the fixed round block (21); a rotating rod (51) is fixedly mounted on the rotating shaft of the regulating motor (5); a driving gear (52) is fixedly mounted on the outer surface of the rotating rod (51); a driven gear (62) is fixedly mounted on the outer surface of the regulating rod (6); and the outer surface of the driving gear (52) meshes with the outer surface of the driven gear (62).
5. The ball valve ball core assembly tool according to claim 2, characterized in that: The start switch (4) is fixedly mounted inside the fixed round block (21) and located above the extrusion block (3). The start switch (4) is electrically connected to the adjustment motor (5) via a wire. A ball valve body (12) is placed in the middle of the mounting seat (1). A mounting cylinder (13) is fixedly mounted on the upper and lower surfaces of the ball valve body (12). The inner surface of the mounting cylinder (13) contacts the outer surface of the limit rod (7).
6. A ball valve ball core assembly tool according to claim 5, characterized in that: A control motor (14) is fixedly mounted on the upper surface of the mounting seat (1), and a rotating shaft of the control motor (14) is fixedly connected to the upper surface of the rotating disk (11). Electric telescopic rods (15) are fixedly mounted on both left and right sides of the rotating disk (11) located at the top. Limiting plates (16) are fixedly mounted on the lower ends of the two electric telescopic rods (15), and the outer surface of the limiting plate (16) is slidably connected to the outer surface of the ball valve body (12).
