Tire vulcanizer electromagnetic heating mechanism convenient to assemble

By designing an electromagnetic heating mechanism for tire vulcanization machine that is easy to assemble, the problems of high installation difficulty and maintenance cost of electromagnetic heating coils in the prior art are solved, and more efficient installation and local temperature control are achieved, maintenance costs are reduced and diversified are met. Production demand.

CN222156301UActive Publication Date: 2024-12-13QINGDAO FANGYUAN RUBBER MACHINERY
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Patent Information

Application Number
CN202420611343.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-27
Publication Date
2024-12-13
Estimated Expiration
2034-03-27

AI Technical Summary

Technical Problem

The overall installation of the electromagnetic heating coil of the existing tire electromagnetic heating vulcanization mechanism is bulky, which leads to high installation difficulty and high maintenance costs, and the inability to control local temperature separately, which cannot meet different production needs.

Method used

An electromagnetic heating mechanism for tire vulcanization machine is designed for easy assembly. The electromagnetic heating mechanism is realized by setting up an electromagnetic heating mechanism, including a base, a housing, a telescopic rod, a mount, a heat insulation board, an electromagnetic plate, an electromagnetic coil, a wiring device and a mounting frame. Independent installation and repair, reduces installation difficulty and maintenance costs, and supports local temperature control.

Benefits of technology

It improves the installation efficiency of electromagnetic heating coils, reduces maintenance costs, supports individual control of the temperature of each independent coil, meets different production needs, and reduces the need for overall replacement.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a tire vulcanizer electromagnetic heating mechanism convenient to assemble, which comprises a base, the outer surface of the base is fixedly connected with a shell, the upper inner wall of the shell is fixedly connected with a telescopic rod, one end of the telescopic rod far away from the shell is fixedly connected with an upper mounting seat, and the upper surface of the base is fixedly connected with a lower mounting seat. A heat insulation plate and an electromagnetic heating mechanism are fixedly connected to the outer surface of the upper mounting seat, the electromagnetic heating mechanism comprises an electromagnetic plate, an electromagnetic coil, a wire connector, a mounting frame and a heating plate, and the inner surface of the mounting frame is slidably connected with the electromagnetic plate. According to the electromagnetic heating coil, the installation time can be shortened, the production efficiency can be improved, local temperature control can be carried out by independently controlling each independent coil, different production requirements are met, the faulted electromagnetic heating coil can be replaced and maintained, the whole electromagnetic heating coil does not need to be replaced, and the maintenance cost of a company is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of electromagnetic vulcanization of tires, in particular to an electromagnetic heating mechanism of a tire vulcanizer which is easy to assemble. Background Art

[0002] Tires are circular elastic rubber products that roll on the ground and are installed on various vehicles or machines. They are usually installed on metal rims, can support the vehicle body, buffer external impacts, achieve contact with the road surface and ensure the driving performance of the vehicle. With the continuous development of science and technology, tires have gradually become more diversified and scientific. In order to increase the service life and product quality of tires, most of them are heated and vulcanized by vulcanizers during production.

[0003] The electromagnetic heating coils of existing tire electromagnetic heating vulcanization mechanisms are mostly installed as a whole on the heating plate to heat the heating plate. The overall electromagnetic coil module is very bulky, which is not only inconvenient to install, but also requires the entire electromagnetic coil to be repaired or replaced after a failure, which not only increases the maintenance time and affects production efficiency, but also increases the company's maintenance costs. After searching, it was found that the technical solution provided by the utility model with application number 201920790689.0 also has the above-mentioned problems. Utility Model Content

[0004] The purpose of the utility model is to solve at least one of the technical problems existing in the prior art and to provide an electromagnetic heating mechanism for a tire vulcanizer that is easy to assemble. By setting up the electromagnetic heating mechanism, not only the difficulty of installing the electromagnetic heating coil can be reduced, the installation time can be reduced and production efficiency can be improved, but also local temperature control can be performed by individually controlling each independent coil to meet different production needs, and the faulty electromagnetic heating coil can be replaced and repaired without the need for replacement, thereby reducing the company's overall maintenance cost.

[0005] The utility model also provides an electromagnetic heating mechanism for a tire vulcanizer that is easy to assemble, comprising: a base, an outer surface of the base is fixedly connected to a shell, an upper inner wall of the shell is fixedly connected to a telescopic rod, an end of the telescopic rod away from the shell is fixedly connected to an upper mounting seat, an upper surface of the base is fixedly connected to a lower mounting seat, and an outer surface of the upper mounting seat is fixedly connected to a heat insulation board.

[0006] An electromagnetic heating mechanism comprises an electromagnetic plate, an electromagnetic coil, a connector, a mounting frame and a heating plate, the inner surface of the mounting frame is slidably connected to the electromagnetic plate, the lower surface of the electromagnetic plate is fixedly connected to the electromagnetic coil, the outer surface of the connector is fixedly connected to the electromagnetic plate, the lower surface of the mounting frame is fixedly connected to the heating plate, the upper surface of the mounting frame is provided with a card slot, and the outer surface of the electromagnetic plate is fixedly connected with a buckle. By setting up the electromagnetic heating mechanism, not only the difficulty of installing the electromagnetic heating coil can be reduced, the installation time can be reduced and the production efficiency can be improved, but also the temperature of the local area can be controlled by individually controlling each independent coil to meet different production needs, and the faulty electromagnetic heating coil can be replaced and repaired without replacement, thereby reducing the company's maintenance cost as a whole.

[0007] According to the electromagnetic heating mechanism of a tire vulcanizer that is easy to assemble, the inner surface of the slot is slidably connected to the buckle, and the output end of the connector is electrically connected to the electromagnetic coil, which is convenient for controlling the current in the electromagnetic coil and the temperature of the heating plate.

[0008] According to the electromagnetic heating mechanism of the tire vulcanizer which is easy to assemble, the lower surface of the upper mounting seat is fixedly connected to the mounting frame, and the lower surface of the heating plate is fixedly connected to the upper mold, so as to heat the upper mold.

[0009] According to the electromagnetic heating mechanism of a tire vulcanizer that is easy to assemble, the upper surface of the lower mounting seat is fixedly connected to the mounting frame, the upper surface of the mounting frame is fixedly connected to the heating plate, and the upper surface of the heating plate is fixedly connected to the lower mold, which is convenient for heating the lower mold.

[0010] According to the electromagnetic heating mechanism of a tire vulcanizer that is easy to assemble, a threaded hole is provided on the lower surface of the slot, and a screw hole is provided on the upper surface of the buckle, so that screws can be easily fixed to the electromagnetic plate.

[0011] According to the electromagnetic heating mechanism of a tire vulcanizer that is easy to assemble, the inner surface of the threaded hole penetrates the screw hole, the inner surface of the threaded hole is threadedly connected with a screw, and the inner surface of the screw hole is slidably connected to the screw, which facilitates the installation and removal of the electromagnetic plate.

[0012] According to the electromagnetic heating mechanism of the tire vulcanizer which is easy to assemble, the upper surface of the lower mold is slidably connected to the upper mold, and the inner surface of the insulation board is fixedly connected to the upper mold, so that the insulation board completely covers the upper and lower molds to prevent heat loss and reduce energy loss.

[0013] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The utility model is further described below in conjunction with the accompanying drawings and embodiments;

[0015] Figure 1 This is an overall structural diagram of an electromagnetic heating mechanism of a tire vulcanizer that is easy to assemble in the utility model;

[0016] Figure 2 This is a cross-sectional view of an electromagnetic heating mechanism of a tire vulcanizer that is easy to assemble according to the utility model;

[0017] Figure 3 This is a partial structural diagram of an electromagnetic heating mechanism of a tire vulcanizer that is easy to assemble according to the utility model;

[0018] Figure 4 The utility model is a schematic diagram of the electromagnetic plate structure of an electromagnetic heating mechanism of a tire vulcanizer which is easy to assemble.

[0019] Legend:

[0020] 1. Base; 2. Shell; 3. Telescopic rod; 4. Upper mounting seat; 5. Lower mounting seat; 6. Heat insulation board; 7. Electromagnetic board; 8. Electromagnetic coil; 9. Connector; 10. Mounting frame; 11. Heating plate; 12. Slot; 13. Buckle; 14. Upper mold; 15. Lower mold; 16. Threaded hole; 17. Screw hole; 18. Screw. DETAILED DESCRIPTION

[0021] This section will describe in detail the specific embodiments of the utility model. The preferred embodiments of the utility model are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the utility model, but it cannot be understood as a limitation on the protection scope of the utility model.

[0022] Reference Figure 1-4 The utility model embodiment is an electromagnetic heating mechanism for a tire vulcanizer that is easy to assemble, comprising: a base 1, an outer surface of the base 1 is fixedly connected to a shell 2, an upper inner wall of the shell 2 is fixedly connected to a telescopic rod 3, an end of the telescopic rod 3 away from the shell 2 is fixedly connected to an upper mounting seat 4, an upper surface of the base 1 is fixedly connected to a lower mounting seat 5, and an outer surface of the upper mounting seat 4 is fixedly connected to a heat insulation board 6.

[0023] The electromagnetic heating mechanism includes an electromagnetic plate 7, an electromagnetic coil 8, a connector 9, a mounting frame 10 and a heating plate 11. The upper surface of the lower mounting seat 5 is fixedly connected to the mounting frame 10, the upper surface of the mounting frame 10 is fixedly connected to the heating plate 11, and the upper surface of the heating plate 11 is fixedly connected with a lower mold 15. The output end of the connector 9 is electrically connected to the electromagnetic coil 8. The inner surface of the mounting frame 10 is slidably connected to the electromagnetic plate 7. The lower surface of the electromagnetic plate 7 is fixedly connected to the electromagnetic coil 8. The outer surface of the connector 9 is fixedly connected to the electromagnetic plate 7. The lower surface of the mounting frame 10 is fixedly connected to the heating plate 11. The lower surface of the upper mounting seat 4 is fixedly connected to the mounting frame 10. The bracket 10 is fixedly connected, a card slot 12 is provided on the upper surface of the mounting bracket 10, a threaded hole 16 is provided on the lower surface of the card slot 12, a buckle 13 is fixedly connected to the outer surface of the electromagnetic plate 7, the inner surface of the card slot 12 is slidably connected to the buckle 13, a screw hole 17 is provided on the upper surface of the buckle 13, the inner surface of the threaded hole 16 penetrates the screw hole 17, a screw 18 is threadedly connected to the inner surface of the threaded hole 16, and the inner surface of the screw hole 17 is slidably connected to the screw 18, an upper mold 14 is fixedly connected to the lower surface of the heating plate 11, the upper surface of the lower mold 15 is slidably connected to the upper mold 14, and the inner surface of the heat insulation board 6 is fixedly connected to the upper mold 14.

[0024] Working principle: The electromagnetic plate 7 is mounted on the mounting frame 10 by means of screws 18, the electromagnetic coil 8 on the lower surface of the electromagnetic plate 7 is powered on, the heating plate 11 is heated by electromagnetic induction, the heating plate 11 heats the upper mold 14 and the lower mold 15, the telescopic rod 3 is lowered to press the two molds together to heat and vulcanize the tire inside, the heat insulation plate 6 can prevent the internal heat from being dissipated, thereby ensuring the quality of the vulcanization operation and reducing energy loss, the modularization of the electromagnetic plate 7 can make its maintenance and installation more convenient and quick, improve work efficiency, and can also control the local temperature by individually controlling each electromagnetic plate 7 to meet different production needs.

[0025] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments. Various changes can be made within the knowledge scope of ordinary technicians in the technical field without departing from the purpose of the present invention.

Claims

1. An electromagnetic heating mechanism for a tire vulcanizer that is easy to assemble, characterized in that: include: A base (1), wherein the outer surface of the base (1) is fixedly connected to a shell (2), the upper inner wall of the shell (2) is fixedly connected to a telescopic rod (3), one end of the telescopic rod (3) away from the shell (2) is fixedly connected to an upper mounting seat (4), the upper surface of the base (1) is fixedly connected to a lower mounting seat (5), and the outer surface of the upper mounting seat (4) is fixedly connected to a heat insulation board (6); An electromagnetic heating mechanism comprises an electromagnetic plate (7), an electromagnetic coil (8), a connector (9), a mounting frame (10) and a heating plate (11); the inner surface of the mounting frame (10) is slidably connected to the electromagnetic plate (7); the lower surface of the electromagnetic plate (7) is fixedly connected to the electromagnetic coil (8); the outer surface of the connector (9) is fixedly connected to the electromagnetic plate (7); the lower surface of the mounting frame (10) is fixedly connected to the heating plate (11); the upper surface of the mounting frame (10) is provided with a card slot (12); and the outer surface of the electromagnetic plate (7) is fixedly connected with a buckle (13).

2. The electromagnetic heating mechanism for a tire vulcanizer that is easy to assemble according to claim 1, characterized in that: The inner surface of the slot (12) is slidably connected to the buckle (13), and the output end of the connector (9) is electrically connected to the electromagnetic coil (8).

3. The electromagnetic heating mechanism for a tire vulcanizer that is easy to assemble according to claim 1, characterized in that: The lower surface of the upper mounting seat (4) is fixedly connected to the mounting frame (10), and the lower surface of the heating plate (11) is fixedly connected to the upper mold (14).

4. The electromagnetic heating mechanism for a tire vulcanizer that is easy to assemble according to claim 1, characterized in that: The upper surface of the lower mounting seat (5) is fixedly connected to the mounting frame (10), the upper surface of the mounting frame (10) is fixedly connected to the heating plate (11), and the upper surface of the heating plate (11) is fixedly connected to the lower mold (15).

5. The electromagnetic heating mechanism for a tire vulcanizer that is easy to assemble according to claim 1, characterized in that: The lower surface of the clamping slot (12) is provided with a threaded hole (16), and the upper surface of the buckle (13) is provided with a screw hole (17).

6. The electromagnetic heating mechanism for a tire vulcanizer that is easy to assemble according to claim 5, characterized in that: The inner surface of the threaded hole (16) penetrates the screw hole (17), the inner surface of the threaded hole (16) is threadedly connected with a screw (18), and the inner surface of the screw hole (17) is slidably connected with the screw (18).

7. The electromagnetic heating mechanism for a tire vulcanizer that is easy to assemble according to claim 4, characterized in that: The upper surface of the lower mold (15) is slidably connected to the upper mold (14), and the inner surface of the heat insulation board (6) is fixedly connected to the upper mold (14).

8. The electromagnetic heating mechanism for a tire vulcanizer that is easy to assemble according to claim 1, characterized in that: The outer surface of the lower mounting seat (5) is slidably connected to the heat insulation plate (6), and the upper surface of the base (1) is slidably connected to the heat insulation plate (6).